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Trilogy
Air Spray and LVLP
Automatic Spray Guns
Customer Product Manual
Part 1601058-03
Issued 3/14
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
NORDSON CORPORATION AMHERST, OHIO USA
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Summary of Contents for Nordson Trilogy AS
- Page 1 For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION AMHERST, OHIO USA...
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Page 2: Table Of Contents
........Contact Us Notice This is a Nordson Corporation publication which is protected by copyright. Nordson Corporation welcomes requests for information, comments, and Original copyright date 2012. No part of this document may be inquiries about its products. - Page 3 Change Record Change Record Revision Date Change 7/13 Added compliance kits and air caps and instructions. 3/14 Added Parts information for the Trilogy AS Automatic gun with a 1.3mm nozzle. Part 1601058−03 E 2014 Nordson Corporation...
- Page 4 Change Record Part 1601058−03 E 2014 Nordson Corporation...
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Page 5: Safety
Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. Part 1601058−03... -
Page 6: Personal Safety
The National Spray Equipment Manufacturers Association has created a wallet card that you should carry when you are operating high-pressure spray equipment. These cards are supplied with your equipment. The following is the text of this card: Part 1601058−03 E 2014 Nordson Corporation... -
Page 7: Fire Safety
Do not smoke, weld, grind, or use open flames where flammable materials are being used or stored. Do not heat materials to temperatures above those recommended by the manufacturer. Make sure heat monitoring and limiting devices are working properly. Part 1601058−03 E 2014 Nordson Corporation... -
Page 8: Halogenated Hydrocarbon Solvent Hazards
Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components. -
Page 9: Description
Air spray: 240−370 l/min (8.5−9.5 cfm) LVLP: 260−305 l/min (9.2−10.7 cfm) NOTE: Use an air filter/separator to condition your air supply. Clean, dry air enhances spray quality and extends the lives of the spray guns. Part 1601058−03 E 2014 Nordson Corporation... -
Page 10: Declaration Of Conformity
The following national technical standards and specifications were used: EN 614 Ergonomic formation basic principles Justin Hall 1 May 2012 Engineering Manager, Industrial Coating Systems Nordson Authorized Representative in the EU Contact: Operations Manager Industrial Coating Systems Nordson Deutschland GmbH Heinrich-Hertz-StraBe 42-44 D-40699 Erkrath Part 1601058−03... -
Page 11: Installation
2. Remove the plug from the Sp port on the bottom of the gun and install one of the elbow fittings removed in Step 1. Supply air to the Sp fitting for atomizing and fan pattern control. Part 1601058−03 E 2014 Nordson Corporation... -
Page 12: Converting To Manual Control
Orientation 2. Loosen the air cap retainer (3). 3. Rotate the air cap (4) to the desired position. 4. Tighten the retainer securely. Air Cap Horns Air Cap Horns Figure 3 Fan Pattern Orientation Part 1601058−03 E 2014 Nordson Corporation... -
Page 13: Lvlp Compliance Kit Installation And Use
Gauge Kit 5 Ft. Tubing Horn (F) Atomizing (R) Air Cap 0.69 bar 0.69 bar (10 psi) (10 psi) Figure 4 Compliance Air Cap and Gauge Kit Installation and Use Part 1601058−03 E 2014 Nordson Corporation... -
Page 14: Maximum Inlet Air Pressure For Lvlp Compliance
Clean the gun body as necessary. NOTE: Use only tools designed for nozzle cleaning to clean the nozzle orifice. Contact your Nordson representative for nozzle cleaning kits. Lubrication Lubricate the piston O-rings, piston guide, and piston collar daily with silicone-free oil or thin grease. -
Page 15: Troubleshooting
Follow the safety instructions in this document and all other related documentation. These troubleshooting procedures cover only the most common problems. If you cannot solve a problem with the information given here, contact your local Nordson representative for help. See Figure 5 for parts information. Problem Possible Cause Corrective Action... -
Page 16: Repair
6. Tighten the hex nut onto the stroke nut. Recheck the gap and adjust if necessary. 7. Install the springs into the spring cap, then install the spring cap on the gun and secure it with the spring retainer nut. Tighten the nut securely. Part 1601058−03 E 2014 Nordson Corporation... -
Page 17: Needle Seal Replacement
5. Install the needle as described in Needle Replacement. Parts To order parts, call the Nordson Finishing Customer Support Center at (800) 433-9319 or contact your local Nordson representative. For customers outside the USA, refer to the list of Nordson Global Locations at www.nordson.com. - Page 18 Gun, auto, NES, Trilogy AS − 1601874 Gun, auto, NES, Trilogy AS metric − 1605602 Gun, auto, NES, Trilogy AS 1.3 mm 1601045 S Retainer, air cap, LP, Trilogy NES 1600932 S Air cap, 0.5−1.2 mm, LP, Trilogy NES 1600935 S Air cap, 0.5−1.2 mm, AS auto, Trilogy NES...
- Page 19 C: Included in 1601050 Kit, repair, LP, Trilogy NES. This kit also includes the 1601049 seal kit. D: If replacing, order correct size for your application. E: Optional, must be ordered separately. Use to convert atomizing and fan pattern air from remote control to manual control. NS: Not Shown Part 1601058−03 E 2014 Nordson Corporation...
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Page 20: Options
Kit, nozzle, 1.8 mm, AS auto, Trilogy NES 1601912 Kit, nozzle, 2.0 mm, AS auto, Trilogy NES 1601913 Kit, nozzle, 2.5 mm, AS auto, Trilogy NES 1601914 Kit, nozzle, 3.0 mm, AS auto, Trilogy NES Continued... Part 1601058−03 E 2014 Nordson Corporation... - Page 21 Cap, air, test, Trilogy, LVLP, size C (1.8−2.5 mm) 1603869 Cap, air, test, Trilogy, LVLP, size D (3.0 mm) 1603912 Kit, pressure gauge, air compliance NOTE A: Order air caps for nozzle sizes you use (in parenthesis). Part 1601058−03 E 2014 Nordson Corporation...
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Page 22: Nordson Corporation
Trilogy Air Spray/LVLP Automatic Spray Guns NOTES Part 1601058−03 E 2014 Nordson Corporation...
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