Backyard Discovery TUCSON 65411B Owner's Manual & Assembly Instructions
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Backyard Discovery TUCSON 65411B Owner's Manual & Assembly Instructions

Backyard Discovery TUCSON 65411B Owner's Manual & Assembly Instructions

Wooden swing set
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Made in China | INS-65411B-TUCSON SWING SET-ENG 5/18/20
TUCSON
Model # 65411B
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
www.backyarddiscovery.com
YOU NEED TO ORDER REPLACEMENT PARTS.
Wooden Swing Set
Owner's Manual & Assembly Instructions
WARNING: FOR DOMESTIC USE ONLY.
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
800-856-4445

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Summary of Contents for Backyard Discovery TUCSON 65411B

  • Page 1 MANUFACTURED BY: TUCSON Wooden Swing Set Backyard Discovery 3305 Airport Drive Pittsburg, KS 66762 Model # 65411B Owner's Manual & Assembly Instructions 800-856-4445 WARNING: FOR DOMESTIC USE ONLY. average 2 person assembly time assembly time may vary based on skill level...
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
  • Page 3 Owner’s Manual Play Set MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com or e-mail customerservice@backyarddiscovery.com...
  • Page 4 Backyard Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty.
  • Page 5 Owner’s Manual Play Set Operating Instructions and Safety Warnings WARNING: BURN HAZARD • Pay special attention to plastic and metal surfaces as they may be hot enough to cause burns. • Always check the temperature of the product before NOTE: letting your children play on it.

  • Page 6: Positioning Your Playcenter

    Owner’s Manual Play Set Positioning Your Playcenter Suggested Playground Surfacing • The playcenter is designed to be installed on a level • Do not install home playground equipment over surface by an adult with an adult helper. Place in a concrete, asphalt, packed earth, grass, carpet, or flat area of your yard to minimize ground any other hard surface.
  • Page 7 Owner’s Manual Play Set APPENDIX A The following information is from the United States X3.1.3.2 Do not install loose- ll surfacing over hard surfaces such as concrete or asphalt. Consumer Product Safety Commission’s Information X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Sheet for playground surfacing material; also see Rubber Tiles —...

  • Page 8: Additional Maintenance

    Check all moving parts including swing seats, third party person or service to assemble this product. ropes, cables, and chains for wear, rust, or other Backyard Discovery assumes no responsibility or deterioration. Replace as needed. liability for any charge incurred by the Customer for any assembly services’...

  • Page 9: Instructions For Proper Maintenance

    About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 10 Owner’s Manual Play Set Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.

  • Page 11: Assembly Tips

    Owner’s Manual Play Set Assembly Tips ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.
  • Page 12 Owner's Manual Tools Required for Installation...
  • Page 13 Owner's Manual Basic Setup Dimensions & Assembly Notes Place the set on level ground, not less than 6'-7" [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. • While assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result.

  • Page 14: Parts Identification

    Parts Identification Owner's Manual Wood Components (Not to Scale) FORT UPRIGHT - W4L14134 1 3/8"x3 3/8"x89 1/2" (36x86x2273) FORT UPRIGHT - W4L14135 1 3/8"x3 3/8"x89 1/2" (36x86x2273) FORT UPRIGHT - W2A03111 1 3/8"x3 3/8"x89 1/2" (36x86x2273) FORT UPRIGHT - W4L14136 1 3/8"x3 3/8"x89 1/2"...
  • Page 15 Parts Identification Owner's Manual Wood Components (Not to Scale) FLOOR JOIST - W4L14144 1"x3 3/8"x34 1/8" (24x86x868) FLOOR BRACE - W4L14145 1"x3 3/8"x34 1/8" (24x86x868) PICNIC TARP SUPPORT - W4L14146 1"x3 3/8"x24 1/2" (24x86x622) WALL SLAT - W4L14147 1"x3 3/8"x25 1/2" (24x86x648) PICNIC SUPPORT - W4L14148 1"x3 3/8"x15 1/4"...
  • Page 16 Parts Identification Owner's Manual Wood Components (Not to Scale) WALL SLAT - W4L14156 1"x2 3/8"x25 1/2" (24x60x648) WALL RAIL - W4L14157 5/8"x5 1/4"x34 7/8" (16x134x887) ARCHED WALL RAIL - W4L14158 5/8"x5 1/4"x34 7/8" (16x134x887) ARCHED WALL RAIL - W4L14159 5/8"x5 1/4"x34 1/8" (16x134x868) WALL RAIL - W4L14160 5/8"x5 1/4"x34 1/8"...
  • Page 17 Parts Identification Owner's Manual Wood Components (Not to Scale) PICNIC CLEAT - W4L14168 PICNIC CLEAT - W4L14169 FLOOR BOARD - W4L14167 5/8"x3 3/8"x10 1/8" (16x86x258) 5/8"x3 3/8"x6 3/4" (16x86x172) 5/8"x3 3/8"x32 1/8" (16x86x815) WALL RAIL - W4L14171 WALL RAIL - W4L14170 5/8"x3 3/8"x4 3/4"...

  • Page 18: Hardware Components

    Owner's Manual Parts Identification Hardware Components H100115 BOLT WH H100016 BOLT WH (15) 5/16x1/2 5/16x3 H100005 NUT BARREL WH (71) 5/16x7/8 H100222 BOLT WH 5/16x3/4 H100027 LAG SCREW WH (32) 5/16x2 H100004 NUT BARREL WH (11) 5/16 x 5/8 H100008 BOLT WH (15) 5/16x1...
  • Page 19 Owner's Manual Parts Identification Hardware Components H100088 SCREW PFH (44) 8x1 1/8 H100108 WASHER LOCK INT H100083 SCREW TAPPING 8x15 14x3/4 H100087 SCREW PFH 8x1 1/4 H100106 WASHER FLAT H100086 SCREW PFH 9x18 (132) 8x1 1/2 H100072 T-NUT H100089 SCREW PFH (22) 8x1 3/4 H100095...
  • Page 20 Owner's Manual Parts Identification Accessory Components (Not to Scale) A6P00303 HAND GRIP YELLOW PLASTIC A100054 SLIDE RAIL 8' GREEN RIGHT A100055 SLIDE RAIL 8' GREEN LEFT A100164 BYD ID TAG (LARGE) AGES 3-10 A100060 CLIMBING ROCK GREEN SMALL A100056 SLIDE BED 8' YELLOW A100314 "A"...
  • Page 21 Owner's Manual Parts Identification Accessory Components (Not to Scale) A100196 ROOF TARP A100195 PICNIC TABLE TARP A4M01169 A-FRAME BRACKET...

  • Page 22: Slide Assembly

    SLIDE ASSEMBLY STEP 1 SLIDE BRACE - W100544 (x1) 5/8"x3 3/8"x17 1/4" (16x86x438) A100056 SLIDE BED 8' YELLOW (x1) H100115 BOLT WH H100074 T-NUT (x3) (x3) 5/16x1/2 5/16 NOTE: USE M77 SLIDE BRACE AS A TEMPLATE FOR DRILLING BOTTOM HOLE PATTERN IN SLIDE BED. BE SURE TO PLACE SLIDE BRACE UP 1/4"...
  • Page 23 SLIDE ASSEMBLY STEP 2 A100054 SLIDE RAIL 8' GREEN RIGHT (x1) CENTER SLIDE BRACE - W100545 5/8"x3 3/8"x17 1/4" (16x86x438) (x2) A100055 SLIDE RAIL 8' GREEN LEFT (x1) H100090 SCREW PFH (x24) 8x2 1/2" NOTE: USING A 1/8" DRILL BIT, DRILL PILOT HOLES IN EACH INDENTATION ALONG EACH SIDE RAIL. THERE SHOULD BE 12 INDENTIONS ON EACH RAIL.

  • Page 24: Swing Beam Assembly

    SWING BEAM STEP 1 ASSEMBLY SWING BEAM SWING BEAM A100326 A100325 EXTENSION EXTENSION BRACKET-RIGHT BRACKET-LEFT SB74 SWING BEAM - W4L14178 2"x5 1/4"x89 1/2" (50x134x2274) A100140 L BRACKET 66x66x127 H100047 BOLT HEX H100105 WASHER FLAT H100110 NUT LOCK 5/16x2 3/4 8x27 5/16 H100011 BOLT WH...
  • Page 25 SWING BEAM STEP 2 ASSEMBLY SWING BEAM SUPPORT - W4L14179 END SUPPORT - W4L14154 2"x3 3/8"x50 3/8" (50x86x1280) 1 1/2"x3 1/2"x46" (36x86x1168) A4M01169 GROUND BOARD - W4L14155 ANGLE BRACE - W4L14137 A-FRAME BRACKET 1"x3 3/8"x79 1/2" (24x86x2018) 1 3/8"x3 3/8"x81" (36x86x2056) H100019 BOLT WH H100016...
  • Page 26 SWING BEAM STEP 3 ASSEMBLY (1) SWING BEAM SUBASSEMBLY (1) SWING BEAM END SUBASSEMBLY H100014 BOLT WH H100011 BOLT WH H100005 NUT BARREL WH H100006 NUT BARREL WH 5/16x2 1/2 5/16x1 3/4 5/16x7/8 5/16x1 1/2 (x2) BOLT - 1 3/4" (x1) NUT BARREL - 1 1/2"...
  • Page 27 SWING BEAM STEP 4 ASSEMBLY H100099 SWING HANGER 5/16x9 1/2 H100103 WASHER SAFETY H100105 WASHER FLAT H100110 NUT LOCK 17x30 8x27 5/16 (x6) NUT - 5/16" (x6) WASHER - 8x27 (x6) WASHER - 17x30 (x6) SWING HANGER - 9 1/2"...
  • Page 28 ROCK LADDER STEP 1 ASSEMBLY ATTACHMENT BOARD - W4L14394 1"x3 3/8"x20 1/4" (24x86x514) ROCK WALL RAIL - W4L14153 1"x3 3/8"x51 1/8" (24x86x1299) ROCK BOARD - W4L14175 ROCK WALL SLAT - W4L14176 5/8"x3 3/8"x20 1/4" (16x86x514) 5/8"x3 3/8"x20 1/4" (16x86x514) H100086 SCREW PFH H100089 SCREW PFH...
  • Page 29 ROCK LADDER STEP 2 ASSEMBLY CLIMBING ROCK A100060 GREEN SMALL H100088 SCREW PFH H100001 BOLT FA H100073 T-NUT 8x1 1/8 3/8x1 1/2 NOTE: 1. Install T-nuts before attaching rocks. 2. Orient top edge of rocks with top edge of slats. 3.

  • Page 30: Fort Assembly

    FORT ASSEMBLY STEP 1 ROOF CROSS BRACE - W4L14143 FORT UPRIGHT - W4L14135 FLOOR JOIST - W4L14144 1"x3 3/8"x53 7/8" (24x86x1368) 1 3/8"x3 3/8"x89 1/2" (36x86x2273) 1"x3 3/8"x34 1/8" (24x86x868) FORT UPRIGHT - W2A03111 WALL RAIL - W4L14177 WALL RAIL - W4L14160 1 3/8"x3 3/8"x89 1/2"...
  • Page 31 FORT ASSEMBLY STEP 2 FORT UPRIGHT - W4L14134 ARCHED WALL RAIL - W4L14159 1 3/8"x3 3/8"x89 1/2" (36x86x2273) 5/8"x5 1/4"x34 1/8" (16x134x868) FORT UPRIGHT - W4L14136 1 3/8"x3 3/8"x89 1/2" (36x86x2273) 30 3/4 in [782 mm] ROOF CROSS BRACE - W4L14143 GROUND BOARD - W4L14140 1"x3 3/8"x53 7/8"...
  • Page 32 FORT ASSEMBLY STEP 3 WALL RAIL - W4L14173 TARP SUPPORT - W4L14163 WALL RAIL - W4L14157 5/8"x3 3/8"x34 7/8" (16x86x887) 5/8"x3 3/8"x36 3/4" (16x86x935) 5/8"x5 1/4"x34 7/8" (16x134x887) WALL RAIL - W4L14165 FLOOR/TARP SUPPORT - W4L14174 5/8"x3 3/8"x34 7/8" (16x86x887) 5/8"x3 3/8"x34 7/8"...
  • Page 33 FORT ASSEMBLY STEP 4 FLOOR JOIST - W4L14144 FLOOR BRACE - W4L14151 1"x3 3/8"x34 1/8" (24x86x868) 1"x3 3/8"x3 3/8" (24x86x86) ANGLE BRACE - W4L14138 1 3/8"x2 3/8"x18 1/8" (36x60x460) FLOOR BRACE - W4L14145 FLOOR JOIST - W4L14152 1"x3 3/8"x34 1/8" (24x86x868) 1"x3 3/8"x34 1/8"...
  • Page 34 STEP 5 FORT ASSEMBLY FLOOR BOARD - W4L14162 FLOOR BOARD - W4L14167 5/8"x3 3/8"x36 3/4" (16x86x935) 5/8"x3 3/8"x32 1/8" (16x86x815) H100086 SCREW PFH (60) 8x1 1/2 (x8) FLOOR BOARD (x2) FLOOR BOARD (x60) SCREW - 1 1/2"...
  • Page 35 STEP 6 FORT ASSEMBLY FLOOR JOIST - W4L14144 WALL RAIL - W4L14166 1"x3 3/8"x34 1/8" (24x86x868) 5/8"x3 3/8"x34 7/8" (16x86x887) WALL RAIL - W4L14170 WALL RAIL - W4L14171 5/8"x3 3/8"x6 1/4" (16x86x160) 5/8"x3 3/8"x4 3/4" (16x86x122) H100012 BOLT WH H100027 LAG SCREW WH H100030 WASHER LOCK EXT...
  • Page 36 FORT ASSEMBLY STEP 7 WALL SLAT - W4L14147 1"x3 3/8"x25 1/2" (24x86x648) A100053 L BRACKET 54x67 - GRN H100086 SCREW PFH H100083 SCREW TAPPING 8x1 1/2 14x3/4 REPEAT FOR OTHER SIDE (x2) WALL SLAT (x4) SCREW - 1 1/2" (x2) L BRACKET 54x67 - GRN (x4) SCREW - 14x3/4"...
  • Page 37 STEP 8 FORT ASSEMBLY WALL SLAT - W4L14172 5/8"x3 3/8"x25 1/4" (16x86x640) H100088 SCREW PFH H100087 SCREW PFH 8x1 1/8 8x1 1/4 (x4) WALL SLAT (x8) SCREW - 1 1/8" (x8) SCREW - 1-1/4"...
  • Page 38 STEP 9 FORT ASSEMBLY WALL SLAT - W4L14172 5/8"x3 3/8"x25 1/4" (16x86x640) A100053 L BRACKET 54x67 - GRN WALL SLAT - W4L14156 1"x2 3/8"x25 1/2" (24x60x648) H100086 SCREW PFH H100088 SCREW PFH H100083 SCREW TAPPING 8x1 1/2 (20) 8x1 1/8 14x3/4 (x5) WALL SLAT...
  • Page 39 STEP 1 0 FORT ASSEMBLY 1 1/8 in [27 mm] A4M01046 PICNIC TARP SUPPORT - W4L14146 TARP SUPPORT - W4L14163 L BRACKET 2.5x38x55x55 1"x3 3/8"x24 1/2" (24x86x622) 5/8"x3 3/8"x36 3/4" (16x86x935) H100005 NUT BARREL WH H100012 BOLT WH H100222 BOLT WH H100115 BOLT WH 5/16x7/8...
  • Page 40 STEP 1 1 FORT ASSEMBLY ANGLE BRACE - W4L14139 PICNIC SUPPORT - W4L14149 PICNIC CLEAT - W4L14168 1 3/8"x2 3/8"x12 1/4" (36x60x310) 1"x3 3/8"x13 1/2" (24x86x344) 5/8"x3 3/8"x10 1/8" (16x86x258) FLOOR BOARD - W4L14162 5/8"x3 3/8"x36 3/4" (16x86x935) H100146 LAG SCREW WH H100013 BOLT WH H100027...
  • Page 41 STEP 1 2 FORT ASSEMBLY PICNIC SUPPORT - W4L14142 PICNIC SUPPORT - W4L14150 PICNIC SUPPORT - W4L14148 1"x5 1/4"x5 1/4" (24x134x134) 1"x3 3/8"x6 3/4" (24x86x172) 1"x3 3/8"x15 1/4" (24x86x387) SEAT BOARD - W4L14346 PICNIC CLEAT - W4L14169 1"x3 3/8"x36 3/4" (24x86x935) 5/8"x3 3/8"x6 3/4"...
  • Page 42 FORT ASSEMBLY STEP 13 TARP SUPPORT - W4L14161 FLOOR/TARP SUPPORT - W4L14164 5/8"x3 3/8"x40" (16x86x1016) 5/8"x3 3/8"x34 7/8" (16x86x887) A4M01046 L BRACKET 2.5x38x55x55 H100222 H100008 BOLT WH H100030 WASHER LOCK EXT BOLT WH H100005 NUT BARREL WH H100074 T-NUT 5/16x1 8x19 5/16x3/4 5/16x7/8...
  • Page 43 FORT ASSEMBLY STEP 14 H100128 SCREW PWH 8x5/8 A100196 ROOF TARP (x1) ROOF TARP 1 7/8 in [47 mm] (x6) SCREW - 5/8 REPEAT FOR OTHER SIDE...
  • Page 44 FORT ASSEMBLY STEP 15 H100128 SCREW PWH 8x5/8 A100195 PICNIC TABLE TARP 1 7/8 in [47 mm] (x6) SCREW - 5/8 (x1) PICNIC TABLE TARP...
  • Page 45 STEP 16 FORT ASSEMBLY A6P00303 HAND GRIP YELLOW PLASTIC H100062 H100108 H100106 H100072 BOLT PTH WASHER LOCK INT WASHER FLAT T-NUT 1/4x1 1/4 8x15 9x18 (x2) HAND GRIP YELLOW PLASTIC (x4) T-NUT - 1/4" (x4) (x4) BOLT - 1/4x1 1/4" WASHER - 9x18 (x4) WASHER - 8x15...
  • Page 46 FORT ASSEMBLY STEP 17 (1) 4 FT ROCK LADDER H100010 BOLT WH H100030 WASHER LOCK EXT 5/16x1-1/2 8x19 TEMPORARY REMOVAL OF TOP RUNG MAY BE NECESSARY DURING ROCK LADDER INSTALLATION. (x2) (x2) BOLT - 1 1/2" WASHER - 8x19...
  • Page 47 FORT ASSEMBLY STEP 18 9198128 8 FT - FLAT PACK SLIDE H100115 H100074 BOLT WH T-NUT 5/16x1/2 5/16 12 3/4 in [324 mm] 9 in [229 mm] 2 3/4 in [70 mm] 1 3/8 in [36 mm] 1 in [25 mm] SLIDE BED DRILLING PATTERN (x3)
  • Page 48 STEP 19 FORT ASSEMBLY (1) 4 FT SWING BEAM ASSEMBLY A100164 A100314 BYD ID TAG (LARGE) AGES 3-10 "A" REVISION TAG H100042 BOLT HEX H100095 WASHER SPLIT H100105 WASHER FLAT H100074 T-NUT H100128 SCREW PWH 5/16x1 1/4 5/16 8x27 5/16 8x5/8 NOTE: INSERT T-NUTS BEFORE ATTACHMENT...

  • Page 49: Quick Link

    FORT ASSEMBLY STEP 20 A6P00034 A100069 A100070 QUICK LINK TRAPEZE YELLOW SWING SEAT YELLOW 26" A100177 CHAIN GREEN 31" A100068 CHAIN GREEN 51.25" INSERT CHAIN ONTO QUICK LINK SWING HANGER, THEN TIGHTEN SWING HANGER COUPLING. (x2) CHAIN GREEN 31" (x4) CHAIN GREEN 51.25"...
  • Page 50 FINAL ASSEMBLY STEP 21 H100008 BOLT WH H100004 NUT BARREL WH 5/16x1 A100178 5/16 x 5/8 AUGER GROUND STAKE H100031 WASHER LOCK EXT 12x19 NOTE: FAILURE TO USE GROUND STAKES CAN VOID WARRANTY AND CAUSE INJURY! 1. TWIST AUGER GROUND STAKE INTO (x4) THE GROUND NEXT TO (x2)

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