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Weco WF-205p Instruction Manual

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WF-205p
Instruction manual
ENGLISH
Translation of original instructions
Cod.006.0001.2220
04/02/2021 V.1.2

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Summary of Contents for Weco WF-205p

  • Page 1 WF-205p Instruction manual ENGLISH Translation of original instructions Cod.006.0001.2220 04/02/2021 V.1.2...
  • Page 2 WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD...

  • Page 3: Table Of Contents

    USER INTERFACE ..........................9 WIRE FEEDER SETUP ........................11 GAS FLOW REGULATION ........................13 TECHNICAL DATA ..........................14 WF-205p ............................... 14 WIRING DIAGRAM ..........................15 WF-205p ............................... 15 CABLE HARNESS: GENERATOR - WIRE FEEDER ................16 REMOTE CONTROL CONNECTOR ....................17 SPARES ..............................

  • Page 4: Introduction

    WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD INTRODUCTION IMPORTANT! This handbook must be handed over to the user prior to installation and commissioning of the unit. Read the "General prescriptions for use" handbook supplied separately from this manual before installing and commissioning the unit.

  • Page 5: Presentation

    WELD THE WORLD 1.1 PRESENTATION The WF-205p has been designed to provide welders with a light welder (weighing only 11.5 Kg) which, thanks to its reduced footprint, can be easily moved anywhere, including hard-to-reach places. Moving the welder is also made easier by its ergonomic top handle, which ensures a balanced grip.

  • Page 6: Installation And Assembly

    WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD INSTALLATION AND ASSEMBLY 2.1 CONNECTIONS AND SOCKETS WF-205p Torch socket with EURO connector. Connector for torch coolant return hose (red). Connector for torch coolant delivery hose (blue). Remote control connector. GND_CAN CANL_B...

  • Page 7: Mig/Mag Installation

    WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD 2.2 MIG/MAG INSTALLATION DANGER! Electric shock hazard! Read the warnings highlighted by the following symbols in the “General prescriptions for use”. DANGER! Lifting and positioning Read the warnings highlighted by the following symbols in the “General prescriptions for use”.

  • Page 8: Positioning The Spool And The Wire In The Wire Feeder

    WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD Secure the cable harness by fastening the locking device. 10. Connect the earth clamp plug to the power generator earth socket. 11. Connect the earth clamp to the workpiece being processed. 12. Connect the MIG/MAG torch plug to the EURO TORCH welding socket.

  • Page 9: User Interface

    WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD Press the key to feed the wire until it protrudes from the torch tip. USER INTERFACE Power Power • • • • • • • • • • • • • POT1 POT2 •...
  • Page 10 WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD CODE SYMBOL DESCRIPTION This button opens the gas solenoid valve to fill the circuit and calibrate the flow pressure with the regulator located on the gas cylinder. This button activates the wire feed to insert it through the MIG/MAG torch.

  • Page 11: Wire Feeder Setup

    ENGLISH WELD THE WORLD 3.1 WIRE FEEDER SETUP Enable when a WF-205p wire feeder is installed on a 405dms-505dms generator. WIRE FEEDER SET UP enables the reception of commands from potentiometers of an external wire feeder unit. USER INTERFACE OF POWER GENERATOR 405dms/505dms G3/S4 Si1 - 82% Ar - 18% CO2 - 0.8 mm...
  • Page 12 WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD WIRE FEEDER SETUP SETUP • Wire feed > • Wire feed setup > • CU setup > • Display setup > • Lock > Potentiometers • OFF • ON Turn the encoder to select the desired setting. Select the following path: Wire Feeder setup>...

  • Page 13: Gas Flow Regulation

    WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD 3.2 GAS FLOW REGULATION When the unit is powered on, the solenoid valve is enabled for 1 second. This fills the gas circuit. WIREFEEDER WF-205p Power Power • • • • •...

  • Page 14: Technical Data

    Conformity markings Compliant with WEEE directive Equipment compliant with RoHS directive EN 60974-5 Construction standards EN 60974-10 Class A 4.1 WF-205p Supply voltage 48 V a.c. Dimensions ( L x D x H ) 265 x 665 x 360 mm Weight 11.5 kg...

  • Page 15: Wiring Diagram

    WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD WIRING DIAGRAM 5.1 WF-205p 11 12 14 15 3 4 5...

  • Page 16: Cable Harness: Generator - Wire Feeder

    WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD 5.2 CABLE HARNESS: GENERATOR - WIRE FEEDER...

  • Page 17: Remote Control Connector

    WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD 5.3 REMOTE CONTROL CONNECTOR GND_CAN CANL_B CANH_B RIC_RC POT2 POT1 +15V_CAN GND_CAN NAME DESCRIPTION SIGNAL GND_CAN COMMON FOR POT/UP-DW/PT/CAN… UP SIGNAL (Volt) DOWN SIGNAL (Volt) +15V_CAN COMMON TO POWER DIGIM TORCH. or RC08...

  • Page 18: Spares

    WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD SPARES...
  • Page 19 WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD CODE DESCRIPTION 012.0012.0010 PLEXIGLASS PROTECTION 014.0002.0026 KNOB WITH CAP 050.5332.0000 COMPLETE LOGIC FRONT PANEL 013.0020.1201 FRONT PANEL LABEL 011.0001.1091 DOOR 011.0001.1081 LATERAL COVER 022.0002.0329 LOGIC-MOTOR ENCODER CONNECTOR CABLE 021.0004.2994 MS-20 CONNECTOR CAP 012.0011.0010...

  • Page 20: Wire Feeder Motor

    WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD 6.1 WIRE FEEDER MOTOR...
  • Page 21 WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD CODE DESCRIPTION 002.0000.0392 MOTOR COIL 002.0000.0062 WIRE FEEDER BODY COMPLETE 002.0000.0390 DISTANCE RING 016.0300.0411 COUNTERSUNK SCREW M6x12 002.0000.0349 HEXAGONAL NUT M6 002.0000.0384 HEXAGONAL NUT M5 002.0000.0373 WIRE FEEDER SUPPORT 002.0000.0297 INLET GUIDE 002.0000.0385...

  • Page 22: Wire Feed Rollers

    WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD 6.2 WIRE FEED ROLLERS Standard Code Ø wire Type Ø roll Grooves 002.0000.0140 0.6-0.8 V groove Solid wires 002.0000.0141 0.8-1.0 (steel - stainless D=37x12/d=19 V 35° V steel) 002.0000.0142 1.0-1.2 002.0000.0143 1.2-1.6 002.0000.0144...
  • Page 23 WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD Double driving roll (4 rolls with grooves) - RECOMMENDED SETUP Code Ø wire Ø roll 002.0000.0168 1.0-1.2 D=37x12/d=19 U DOUBLE D. 002.0000.0169 1.2-1.6 D=37x12/d=19 U DOUBLE D. 002.0000.0171 1.0-1.2 D=37x12/d=19 UT TEFLON.
  • Page 24 WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD Dual drive roller (2 rollers with grooves, 2 flat rollers) Code Ø wire Ø roll 002.0000.0145 1.0-1.2 D=37x12/d=19 U 002.0000.0146 1.2-1.6 D=37x12/d=19 U 002.0000.0149 1.0-1.2 D=37x12/d=19 VK 002.0000.0150 1.2-1.6 D=37x12/d=19 VK 002.0000.0151 2.4-3.2...
  • Page 25 WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD Kit provided to switch from “STANDARD” wire feeder to wire feeder with “Dual driver roller”. Standard Double driving roll If you wish to switch from the setup with “STANDARD” wire feed rollers to the setup with “DUAL DRIVE ROLLER”, the follow- ing components must be ordered: N°...
  • Page 26 WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD...
  • Page 27 WF-205p Cod.006.0001.2220 04/02/2021 V.1.2 ENGLISH WELD THE WORLD...
  • Page 28 WECO srl www.weco.it Cod.006.0001.2220 04/02/2021 V.1.2...

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