SICK UE49-2MM Operating Instructions Manual
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SICK UE49-2MM Operating Instructions Manual

SICK UE49-2MM Operating Instructions Manual

Muting modules
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O
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P E R A T I N G
N S T R U C T I O N S
UE49-2MM, UE49-3MM,
UE49-S001, UE49-S002
Muting Modules
GB

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Summary of Contents for SICK UE49-2MM

  • Page 1 P E R A T I N G N S T R U C T I O N S UE49-2MM, UE49-3MM, UE49-S001, UE49-S002 Muting Modules...
  • Page 2 Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 3: Table Of Contents

    4 sensors ..........21 Display elements ........22 2.4.1 LEDs ............22 2.4.2 Externally connected indication .....23 Mounting ..........24 Electrical installation......25 Version UE49-2MM and UE49-S001 ..........26 Version UE49-3MM and UE49-S002 ..........27 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...
  • Page 4 Functional faults........34 Faults and their correction .....35 Technical specifications ....38 Ordering data ........42 Appendix ..........43 Characteristic...........43 Application examples......44 Index of table ...........45 Index of figures ........46 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 5: Safety

    EMC Directive 89/336/EEC the Use of Work Equipment Directive 89/655/EEC Safety regulations, and Accident and safety rules Manufacturers and users of a machine, on which © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 6: Areas Of Application

    ESPE connections, and detection, with visual signal, of over and low voltage is also available. In addition, there is a connection for a © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 7: Protective Operation

    Instead of ESPE 2 and/or ESPE 3, a positively- guided safety switch with two-channel connection and a minimum contact load of at least 1 mA may be used. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 8: Protective Operation With Muting

    Connected resets must be positioned so that from them the user has a complete view of the hazardous area, and so that they cannot be operated from within the hazardous area. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...
  • Page 9 Before and during the activation of the override function (operating modes 6 to 9), it must be ensured that no persons are present in the danger area. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 10: Environmentally-Correct Disposal

    Unusable and irreparable units should always be disposed of in accordance with the valid waste- disposal regulations specific to the country concerned. SICK will be pleased to assist in disposing of units. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 11: Product Description

    With automatic reset, the safety outputs K 1 and K 2, for machine release, are activated automatically when the light path of ESPE 1 is cleared after an interruption © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 12: Manual Reset

    (s and d). The reset button must be pressed after restoration of the power supply a. Both conditions are indicated by the lamp "Waiting for reset" (connected at terminal 58) being continuously © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 13: Muting Operation

    © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 14: Simultaneous Monitoring

    (see Section 6 Troubleshooting). The clearing of the error and thereby the enabling of the ESPE is dependent on the operating mode selected: © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 15: Arrangement Of Muting Sensors

    This is particularly important when material is displaced on a pallet, or when the reference height for the sensors changes due to different goods being transported. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 16: Use Of Two Muting Sensors

    (see Fig. 5). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 17: Sensors

    M 1 ↓ M 2 ↓ ESPE ↓ ESPE ↑ M 2 ↑ M 1 ↑ two muting ↓ = signal interrupted ↑ = signal present sensors © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 18: Use Of Four Muting Sensors

    R = receiver L = muting lamp M 1, M 2, M 3, M 4 = muting sensors a = conveyed goods s = hazardous area © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...
  • Page 19 ESPE = electro-sensitive protective equipment L = muting lamp M 1, M 2, M 3, M 4 = muting sensors a = monitored area s = light path interrupted © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...
  • Page 20 Operating Modes 6 and 9 Operating Modes 7 and 8 Limits for time < 3s < oo parameters with < muting-time setting < muting-time setting 4 muting sensors © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 21: Bi-Directional Muting With 4 Sensors

    "high-side" switching sensors are used. Make sure that "high" always overwrites a "low". This type of muting must only be used after thorough risk analysis/fault assessment. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 22: Display Elements

    Troubleshooting). LED Run 2, yellow Continuously illuminated when function (upper lights) is fault free Special blink sequences indicate function or system faults (see Section 6 Troubleshooting). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 23: Externally Connected Indication

    - ON: When there is no longer a fault and the unit is waiting for the reset button to be operated. - BLINKS regularly if there is a fault (see Section 6 Troubleshooting). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 24: Mounting

    ATTENTION rating IP 54. They are mounted by clicking on to a TS 35 (DIN EN 60715) mounting rail. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 25: Electrical Installation

    In such a case, it is important to take into account that, depending on the type of protective circuit, the reaction time may be extended. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 26: Version Ue49-2Mm And Ue49-S001

    S22 S24 S23 UE49-S001 (+) 48 S12 S14 S21 13 23 31 13 23 14 24 S32 S34 S41 14 24 32 M2 S31 S33 S42 S44 S43 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 27: Version Ue49-3Mm And Ue49-S002

    M1 X44 S22 S24 S23 UE49-S002 (+) 48 S12 S14 S21 13 23 33 13 23 14 24 S32 S34 S41 14 24 34 M2 S31 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 28: Commissioning

    To remove the front plate, insert a small screwdriver behind it and turn the screwdriver gently: Fig. 12: Removing the front plate © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...
  • Page 29 Table 7 shows an overview of the functions of the selectable operating modes 0 to 9 that are determined by the settings of the two rotary switches (1): © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...
  • Page 30 M 3 and M 4 but by the signal of the ESPE. ) Switching level of muting sensors ) Bi-directional muting with simultaneity (see Section 2.3.6 Bi- directional muting with 4 sensor © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...
  • Page 31 30 seconds muting time. The two upper rotary switches (1) must be set to Position 5 The two lower rotary switches (10) must be set to Position 2 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 32: Testing Instructions

    After changes to the machine or protective device, the device must be checked in accordance with the above instructions for testing prior to initial commissioning. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 33: Regular Checking Of The Protective Device By Authorised And Instructed Persons

    The protective ATTENTION system must be checked by a competent person. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 34: Troubleshooting

    Run 1 LED. After successful override, the muting lamp lights continuously and the “Waiting for Reset” lamp extinguishes. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 35: 6.3 Faults And Their Correction

    1. The reset button must not be fault pressed when the unit is switched on. 2. The reset button must not be pressed for longer than 3 seconds. Not used © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...
  • Page 36 Setting fault 1. Rotary switch settings are not the same for both channels. 2. The selected setting is not admissible. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...
  • Page 37 Internal Repair must be carried out by the device fault manufacturer. *) Number of consecutive blink impulses © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 38: Technical Specifications

    Max. 100 m Max. 25 Ω Line resistance Protection of unit Internal with PTC Input delay of muting UE49-2MM, UE49-3MM: 50 ms sensors UE49-S001, UE49-S002: 20 ms © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...
  • Page 39 ITH = 5 A IS = 15 A (total current) Output switching voltage AC: 250 V AC of relay DC: see arcing limit curve, Section 9.1 Characteristic, Fig. 14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...
  • Page 40 4 mm solid, or 2 x 1.5 mm stranded with sleeve DIN 46 228-1/-2/-3/-4 Housing Thermoplastic, flammability VO to UL 94 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...
  • Page 41 Mounting rail to DIN EN 60715 specification Net weight 320 g for UE49 Dimensions of unit Width x height x depth: (continued) 45 mm x 74 mm x 121 mm © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 42: Ordering Data

    Article number 6034109 UE49-S001 and Outputs Two NO, one NC UE49-S002 Input delay 20 ms UE49-S002 Article number 6034110 Outputs Three NO Input delay 20 ms © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 43: Appendix

    I [A] a = switching current s = switching voltage Safe switching off with no standing arc below the curve, max: 1 switching cycle per second © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 44: Application Examples

    *) Instead of ESPE 2, and/or ESPE 3, a positively-guided safety switch with two-channel connection and a current draw of at least 1 mA may be used. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 45: Index Of Table

    Tab. 12: Blink codes for system and functional faults ............35 Tab. 13: Technical specification for UE49 ....38 Tab. 14: Ordering data, UE49-2MM and UE49-3MM ..........42 Tab. 15: Ordering data UE49-S001 and UE49-S002..........42 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...

  • Page 46: Index Of Figures

    Internal circuitry, version UE49-3MM and UE49-S002 ..........27 Fig. 12: Removing the front plate......28 Fig. 13: Rotary switches behind the front plate ..29 ig. 14: Arcing limit curve.........43 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...
  • Page 47 Appendix Operating Instructions Chapter UE49 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010993/QF54/2007-03-29...
  • Page 48 Fig. 16 UE49 © SICK AG • Industrial Safety Systems • Deutschland • Alle Rechte vorbehalten 8010993/QF54/2007-03-29...
  • Page 49 Fig. 15 UE49 © SICK AG • Industrial Safety Systems • Deutschland • Alle Rechte vorbehalten 8010993/QF54/2007-03-29...
  • Page 50 Fig. 18 UE49 © SICK AG • Industrial Safety Systems • Deutschland • Alle Rechte vorbehalten 8010993/QF54/2007-03-29...
  • Page 51 Fig. 17 UE49 © SICK AG • Industrial Safety Systems • Deutschland • Alle Rechte vorbehalten 8010993/QF54/2007-03-29...
  • Page 52 Fig. 18 UE49 © SICK AG • Industrial Safety Systems • Deutschland • Alle Rechte vorbehalten 8010993/QF54/2007-03-29...
  • Page 53 Fig. 21 UE49 © SICK AG • Industrial Safety Systems • Deutschland • Alle Rechte vorbehalten 8010993/QF54/2007-03-29...
  • Page 54 Fig. 20 UE49 © SICK AG • Industrial Safety Systems • Deutschland • Alle Rechte vorbehalten 8010993/QF54/2007-03-29...
  • Page 55 Phone +81 (0)3 3358 1341 E-Mail support@sick.jp Nederlands Phone +31 (0)30 229 25 44 More representatives and agencies E-Mail info@sick.nl in all major industrial nations at Norge www.sick.com Phone +47 67 81 50 00 E-Mail austefjord@sick.no SICK AG | Waldkirch | Germany | www.sick.com...

This manual is also suitable for:

Ue49-3mmUe49-s001Ue49-s002

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