Graco FF-1000 Instructions-Parts List Manual
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Graco FF-1000 Instructions-Parts List Manual

Graco FF-1000 Instructions-Parts List Manual

Electric, air-assisted airless paint sprayer
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INSTRUCTIONS-PARTS LIST
READ AND RETAIN FOR REFERENCE.
1/4 Gallon Per Minute, 120 VAC, 60 Hz
Electric, Air-Assisted Airless
FF–1000 Paint Sprayer
950 psi (66 bar) MAXIMUM FLUID WORKING PRESSURE
100 psi (7 bar) MAXIMUM AIR WORKING PRESSURE
Model 231–200, Series B
Complete Sprayer with hoses and gun.
Model 224–780, Series B
Basic Sprayer without hoses and gun.
U.S. Patent No. 4,616,982
U.K. Patent No. 2,165,591
Other Foreign Patents Pending
NOTE: This is an example of the DANGER label on your sprayer.
Spray painting, flushing or cleaning equipment with flammable liq-
uids in confined areas can result in fire or explosion.
Use outdoors or in extremely well ventilated areas. Ground equip-
ment, hoses, containers and objects being sprayed.
Avoid all ignition sources such as static electricity from plastic drop
cloths, open flames such as pilot lights, hot objects such as ciga-
rettes, arcs from connecting or disconnecting power cords or turn-
ing light switches on and off.
Failure to follow this warning can result in death or serious injury.
READ AND UNDERSTAND ALL LABELS AND INSTRUCTION MANUALS BEFORE USE
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
This manual contains IMPORTANT
INSTRUCTIONS and WARNINGS.
FIRE AND
EXPLOSION HAZARD
COPYRIGHT 1991, GRACO INC.
Liquids can be injected into the body by high pressure airless spray
or leaks – especially hose leaks.
Keep body clear of the nozzle. Never stop leaks with any part of the
body. Drain all pressure before removing parts. Avoid accidental trig-
gering of gun by always setting safety latch when not spraying.
In
case
of
accidental
"Surgical Treatment".
Failure to follow this warning can result in amputation or serious
injury.
308–173
Rev B
Supersedes A
SKIN INJECTION
HAZARD
skin
injection,
seek
immediate

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Summary of Contents for Graco FF-1000

  • Page 1 Failure to follow this warning can result in amputation or serious Failure to follow this warning can result in death or serious injury. injury. READ AND UNDERSTAND ALL LABELS AND INSTRUCTION MANUALS BEFORE USE GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441 COPYRIGHT 1991, GRACO INC.
  • Page 2 Before you use the FF-1000 Sprayer, please read this entire instruction manual. It contains important information that will help you operate the sprayer safely and efficiently, and will help you keep the sprayer in top operating condition. TABLE OF CONTENTS Terms .
  • Page 3 AIR HOSE MOTOR PRESSURE CONTROL KNOB The FF-1000 Sprayer has a 1/2 HP, 120 V, 60Hz AC, The paint pressure is regulated by turning the pressure single phase, 1725 rpm motor. The motor is supplied with control knob clockwise to increase pressure and a three-wire power supply cord and a three-prong plug.

  • Page 4: Pressure Relief Procedure

    WARNINGS HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY. FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS. Read and understand all instruction manuals before operating the equipment. FLUID INJECTION HAZARD NEVER wipe off build–up around the spray tip until the pressure General Safety is fully relieved and the gun safety is engaged.

  • Page 5: Fire Or Explosion Hazard

    Do not use fluids or solvents which are not compatible with the cause a fluid injection injury or other serious bodily injury or inner tube and cover of the hose. DO NOT expose Graco hoses property damage. to temperatures above 180 F (82 C) or below –40 F (–40 C).
  • Page 6 AVERTISSEMENT La pulvérisation à haute pression peut causer de blessures très graves. Réservé exclusivement à l’usage professionnel. Observer toutes les consignes de sécurité. Bien lire et bien comprendre tous les manuels d’instructions avant d’utiliser le matériel. RISQUES D’INJECTION Diffuseur Consignes générales de sécurité Cet appareil produit un fluide à...

  • Page 7: Risques D'incendie Ou D'explosion

    Toujours porter une protection pour les yeux, de gants, des vê- vail de ce pulvérisateur. NE PAS dépasser la pression maxi- tements protecteur et un dispositif pour la respiration corres- mum de travail d’aucun des éléments ou accessoires utilisés pondant aux recommendations des fabricants de fluides et sol- avec cet appareil.
  • Page 8 ADVERTENCIA EL ROCIADO A ALTA PRESION PUEDE CAUSAR GRAVES LESIONES. SOLO PARA USO PROFESIONAL. RESPECTE LOS AVISOS DE ADVERTENCIA. Lea y entienda todo el manual de instrucciones antes de manejar el equipo. PELIGRO DE INYECCION DE FLUIDO Seguridad general Seguridad de la boquilla pulverizadora Este equipo general un fluido a una presión muy alta.
  • Page 9 PELIGRO DE INCENDIO O EXPLOSION El flujo a alta velocidad del fluido al pasar por la bomba y man- 2. Compresor de aire: de conformidad con el recomendacion guera crea electricidad estática. Si todas las partes del equipo de fabricante. pulverizador no tienen buena tierra, pueden ocurrir chispas, 3.
  • Page 10 The oil should be 1 in. (25 mm) from the top of the plate. If it is not, fill as necessary with light- weight hydraulic oil; use only Graco Hydraulic Oil, Part No. 218–797. Install the fill cap.
  • Page 11 STARTUP WARNING DECREASE Counter- Pressure Relief Procedure PRESSURE CONTROL clockwise To reduce the risk of serious bodily injury, including fluid injection, splashing fluid or solvent in the eyes OPEN or on the skin, or injury from moving parts or electric Counterclockwise INCREASE shock, always follow this procedure whenever you...
  • Page 12 STARTUP Release the trigger safety latch. Trigger the gun onto Pattern Adjustment Knob a piece of paper to check the atomization; don’t be concerned about the pattern shape yet. narrow pattern Adjust the pressure setting to obtain good atomiza- tion. Always use the lowest pressure necessary . Excessive pressure causes premature tip wear and wide pattern pump wear.

  • Page 13: Maintenance

    STARTUP 14 Whenever you stop spraying, even for a moment, al- 16 After the first 3 to 5 hours of operation, see the Main- ways set the trigger safety latch to prevent acciden- tenance Intervals chart, below, for essential tighten- tally triggering the gun.
  • Page 14 MAINTENANCE Flushing Procedure Engage the gun trigger safety latch. Shut off the 11 Now lubricate the inlet valve. See page 15. sprayer. Close the gun air regulator. Open the by- MAINTAIN FIRM pass valve ONE turn counterclockwise. Raise the METAL–TO–METAL paint pump just above the paint and turn on the CONTACT BETWEEN GUN AND CONTAINER...
  • Page 15 (25 mm) cause serious damage to the hydraulic system. Fill the hydraulic pump housing with 16.5 ounces (55 ml) of Graco lightweight hydraulic oil. Install the fill cap. Plug in the sprayer. Turn the pressure control fully counterclockwise (no pressure). Turn on the sprayer and let it run for two minutes to fill the hydrau- lic system.

  • Page 16: Troubleshooting Chart

    TROUBLESHOOTING WARNING If your sprayer is not operating well, or will not oper- ate at all, check for obvious problems first. Follow the To reduce the risk of serious bodily injury, including STARTUP procedure exactly (see page 11). Then if fluid injection, always follow the Pressure Relief Procedure Warning on page 11 before checking or the sprayer won’t start, use the Troubleshooting...
  • Page 17 See page 18, Diaphragm, step 9. Hydraulic oil level low or empty See page 15. Wrong grade of hydraulic oil or wrong Use only Graco approved hydraulic oil, fluid in hydraulic system part no. 218–797. Inlet valve not tight Tighten; See page 15.

  • Page 18: Repair Instructions

    (14–17 N.m). The last coil on one end of the spring is turned in. Check the hydraulic oil level and add Graco-ap- Place this end over the stud in the plug (28d). Install proved oil as necessary until the level is 1 in. (25 mm) the ball (28e), washer (28f) and plug, and torque plug from the top of the plate.
  • Page 19 Torque to 125–150 in–lb (14–17 N.m) Apply thread sealant Lubricate internal threads Torque to 280–300 in–lb (32–34 N.m) Lubricate and torque to 170–200 in–lb (19–23 N.m) Lubricate and torque to 320–360 in–lb (36–41 N.m) Do not alter position of nut Start switch located in switch box 28b 28a Fig 13...

  • Page 20: Parts Drawing

    PARTS DRAWING Lubricate and torque to 40–45 in–lb (54–60 N.m) Torque to 130–140 in–lb (15–16 N.m) Identification label Identification label, 71 this side, 83 far side Apply sealant to threads Danger label Seal in bearing must face down See Detail on page 22. Torque to 70–90 in–lb (8–10 N.m) Must drop freely into pipe (1) Apply Teflon tape to top and bottom threads...

  • Page 21: Manual Change Summary

    PARTS LIST FF-1000 SPRAYER Model 231–200, Series A, Includes items 1–103 –99 Model 224–780, Series A, Includes items 1 NOTE: Part numbers and drawings for items 10–12, 15, 18a, 20–26, 28, and 100–103 are shown on page 22. NO. PART NO.

  • Page 22: Parts List & Drawings

    PARTS LIST & DRAWINGS DETAIL A NO. PART NO. DESCRIPTION 105–659 TOGGLE BOOT 105–679 SWITCH, toggle 105–774 PLATE, switch, ON/OFF 106–013 STRAIN RELIEF BUSHING 18a 110–900 START SWITCH Included with motor , item 18 180–406 HOUSING, diaphragm 218–727 DIAPHRAGM ASSEMBLY 187–185 GUIDE, diaphragm 187–339...

  • Page 23: Graco Phone Numbers

    GRACO PHONE NUMBERS ACCESSORIES Must be purchased separately . TO PLACE AN ORDER , contact your Graco distribu- tor, or call this number to identify the distributor closest to you: 1–800–328–0211 Toll Free GRACO–APPROVED HYDRAULIC OIL 218–797 0.94 liter (1 quart)

  • Page 24: Technical Data

    Graco distributor to the original purchaser for use. As purchaser’s sole remedy for breach of this warranty, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment proven defective.

This manual is also suitable for:

231-200 b224-780 b

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