Sullair LS-12 Operator's Manual
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Sullair LS-12 Operator's Manual

Sullair LS-12 Operator's Manual

Industrial air compressor
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INDUSTRIAL AIR
COMPRESSOR
LS- -12 & LS- -16
AIR- -COOLED & WATER- -COOLED
50, 60, 75 & 100 HP
37, 45 & 56 & 75 KW
STANDARD & 24 KT
OPERATOR'S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number 02250
Sullair Corporation
Manual Brought to You By: IndustrialAirPower.com

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Summary of Contents for Sullair LS-12

  • Page 1 AIR- -COOLED & WATER- -COOLED 50, 60, 75 & 100 HP 37, 45 & 56 & 75 KW STANDARD & 24 KT OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250 Sullair Corporation Manual Brought to You By: IndustrialAirPower.com...

  • Page 2: Air Care Seminar Training

    AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3--day courses that provide hands--on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.
  • Page 3 1.8 ELECTRICAL SHOCK 1.9 LIFTING 1.10 ENTRAPMENT Section 2 DESCRIPTION 2.1 INTRODUCTION 2.2 DESCRIPTION OF COMPONENTS 2.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL DESCRIPTION 2.4 COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTION 2.5 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION 2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION-- STANDARD ELECTRO/MECHANICAL 2.7 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION--...
  • Page 4 TABLE OF CONTENTS (CONTINUED) Section 4 PAGE INSTALLATION 4.8 MOTOR ROTATION DIRECTION CHECK- - STANDARD (CONTINUED) ELECTRO/MECHANICAL 4.9 MOTOR ROTATION DIRECTION CHECK-- SUPERVISOR II Section 5 OPERATION 5.1 GENERAL INTRODUCTION- - STANDARD ELECTRO/ MECHANICAL 5.2 PURPOSE OF CONTROLS- - STANDARD ELECTRO/ MECHANICAL 5.3 INITIAL START--UP PROCEDURE 5.4 SUBSEQUENT START- -UP PROCEDURE 5.5 SHUTDOWN PROCEDURE...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS (CONTINUED) Section 8 PAGE TROUBLESHOOTING ELECTRO- -MECHANICAL 8.1 TROUBLESHOOTING - - STANDARD ELECTRO- -MECHANICAL 8.2 TROUBLESHOOTING GUIDE -- STANDARD ELECTRO- - MECHANICAL Section 9 TROUBLESHOOTING SUPERVISOR II 9.1 TROUBLESHOOTING - - SUPERVISOR II 9.2 TROUBLESHOOTING GUIDE -- SUPERVISOR II 9.3 CALIBRATION Section 10 ILLUSTRATIONS AND...
  • Page 6 TABLE OF CONTENTS (CONTINUED) Section 10 ILLUSTRATIONS AND PARTS LIST 10.25 CANOPY - - WATER--COOLED LS- -16 (100HP/ 75KW) (CONTINUED) 10.26 DECAL GROUP 10.27 WIRING DIAGRAM - - ELECTRO - - MECHANICAL 10.28 WIRING DIAGRAM - - ELECTRO - - MECHANICAL WYE--DELTA 10.29 WIRING DIAGRAM - - SUPERVISOR II DELUXE 10.30 WIRING DIAGRAM - - SUPERVISOR II DELUXE WYE--DELTA 10.31 WIRING DIAGRAM - - SUPERVISOR II DELUXE WYE--DELTA...

  • Page 7: Personal Protective Equipment

    SAFETY 1.1 GENERAL of hose failure, per all applicable Federal, State and Sullair Corporation and its subsidiaries design and Local codes, standards and regulations. manufacture all of their products so they can be op- erated safely. However, the responsibility for safe B.
  • Page 8 Section 1 SAFETY 1.4 FIRE AND EXPLOSION K. DO NOT attempt to operate the compressor in any classification of hazardous environment unless the compressor has been specially designed and WARNING manufactured for that duty. 1.5 MOVING PARTS When installing a Base Load Transfer (BLT) Sys- A.

  • Page 9: Electrical Shock

    Section 1 SAFETY C. Operate the compressor only in open or ade- E. Disconnect, lock out, and tag all power at source quately ventilated areas. prior to attempting repairs or adjustments to rotating machinery and prior to handling any ungrounded D.
  • Page 10 Section 1 SAFETY O. DO NOT use the lifting eye bolt on the compres- before doing so, or else secure and tag the access sor motor, if supplied, to lift the entire compressor door in the open position to avoid the possibility of package.

  • Page 11: Description Of Components

    DESCRIPTION brication and cooling system, capacity control Sullair air compressors feature the Sullair compres- system, instrument panel, aftercooler, a com- sor unit, a single--stage, positive displacement, Figure 2-1 Sullair Rotary Screw Air Compressor - Air-cooled (typical component layout)
  • Page 12 Section 2 DESCRIPTION Figure 2-2 Sullair Rotary Screw Air Compressor- Water-cooled (typical component layout) flood lubricated--type compressor. This unit pro- structions and self--addressed container is to be vides continuous compression to meet your needs. supplied by your Sullair dealer at start--up. The user will receive an analysis report with recommenda- tions.

  • Page 13: Compressor Cooling And Lubrication System, Functional Description

    Section 2 DESCRIPTION 2.4 COMPRESSOR COOLING AND LUBRICATION The compressed air/fluid mixture enters the receiv- SYSTEM, FUNCTIONAL DESCRIPTION er and is directed against the internal baffle. The Refer to Figures 2--3 and 2--4. The Cooling and Lu- direction of movement is changed and its velocity brication System (air--cooled version) consists of a significantly reduced, thus causing large droplets of fan, fan motor, radiator- -type aftercooler/fluid...
  • Page 14 Section 2 DESCRIPTION Figure 2-3 Compressor Fluid Cooling/Lubrication and Discharge System- Air-cooled...
  • Page 15 Section 2 DESCRIPTION Figure 2-4 Compressor Fluid Cooling/Lubrication and Discharge System- Water-cooled...
  • Page 16 Section 2 DESCRIPTION Figure 2-5 Control System...
  • Page 17 Section 2 DESCRIPTION used. At approximately 10 psig (0.7 bar) air line sure switch. the pressure switch opens, interrupting over--pressure, the control system will automatically the electrical power to the solenoid valve. At this blow down the compressor and greatly reduce the time, the solenoid valve allows dry sump tank air unload power consumption.

  • Page 18: Automatic Operation

    Section 2 DESCRIPTION allowing compressed air to flow into the service line. The restriction gauge (located on the instrument From this point on, the line air pressure is continually panel), indicates the condition of the air filter by monitored by the Supervisor. The pressure regula- showing red when filter maintenance is required.
  • Page 19 Section 2 DESCRIPTION The separator maintenance gauge monitors Figure 2-6 Air Inlet System condition of the separator element and shows in the red zone when the element restriction is excessive. The fluid filter maintenance gauge monitors the condition of the bearing lube filter element and shows in the red zone when the element should be changed.
  • Page 20 NOTES...
  • Page 21 1588 1207 (VI) NOTE For latest sound test data, consult Sullair Factory. (I) Includes standard and 24KT. Rated pressure designations appearing after model number are as follows: “L” - - 100 psig /6.9 bar “H” - - 115 psig/7.9 bar “HH”...

  • Page 22: Specifications

    3540 RPM (60 Hz) or 2950 (50 Hz) on LS16--100 NOTE For latest sound test data, consult Sullair Factory. (I) Includes standard and 24KT. Rated pressure designations appearing after model number are as follows: “L” - - 100 psig /6.9 bar “H”...

  • Page 23: Lubrication Guide

    (I) Plastic Pipe Institute, Recommendation B, 3.3 APPLICATION GUIDE Adopted January 19, 1972. Sullair encourages the user to participate in a fluid analysis program with the fluid suppliers. Maintenance of all other components is still rec- This could result in a fluid change interval differ- ommended as indicated in the Operator’s Manu-...
  • Page 24 Section 3 SPECIFICATIONS Figure 3- -1 Identification- - LS12&16 Electro- -mechanical Dual Control & Supervisor II Deluxe (Air--cooled)
  • Page 25 Section 3 SPECIFICATIONS Figure 3- -2 Identification- - LS12&16 Electro- -mechanical Dual Control & Supervisor II Deluxe (Water- -cooled)
  • Page 26 Section 3 SPECIFICATIONS Figure 3- -3 Identification- - LS12&16 Electro- -mechanical Dual Control & Supervisor II Deluxe with Enclosure (Air- -cooled)
  • Page 27 Section 3 SPECIFICATIONS Figure 3- -4 Identification- - LS12&16 Electro- -mechanical Dual Control & Supervisor II Deluxe with Encl (Water- -cooled)
  • Page 28 Section 3 SPECIFICATIONS Figure 3- -5 Identification- - LS12&16 Electro- -mechanical Dual Control & Supervisor II Deluxe with Weather--Hood Enclosure (Air- -cooled)

  • Page 29: Installation Section

    No piping loads heating, providing no additional pressure drop is shall be transmitted to the compressor at the exter- created across the fan. Consult a Sullair office for nal connections. assistance in utilizing this heat.

  • Page 30: Installation

    State, Federal and local electrical codes No coupling alignment is required. concerning isolation switches, fused disconnects, etc. Sullair provides a wiring diagram for use by the 4.5 FLUID LEVEL CHECK installer. The air compressor is supplied with the proper amount of fluid.

  • Page 31: Electrical Preparation- -Supervisor

    Recheck rotation as out- ble local electrical code concerning isolation lined above. switches, fused disconnects, etc. Sullair provides a wiring diagram for use by the installer. An electrical check should be made to help assure that the first start--up will be trouble--free.

  • Page 32: Operation

    Section 5 OPERATION- - ELECTRO- -MECHANICAL Figure 5- -1 Instrument Panel- - Electro- -mechanical Controller...
  • Page 33 TRO- -MECHANICAL Before starting your Sullair compressor, read this While Sullair has built into this compressor a com- section thoroughly and familiarize yourself with the prehensive array of controls and indicators to as-...
  • Page 34 Section 5 OPERATION- - ELECTRO- -MECHANICAL 5.2 PURPOSE OF CONTROLS- - STANDARD ELECTRO- -MECHANICAL (CONTINUED) CONTROL OR INDICATOR PURPOSE AUTO LED Indicates when compressor is in auto mode. SEPARATOR RETURN LINE SIGHT GLASS Used to indicate fluid flow in the return line. When the com- pressor is running at full load, fluid flow should be visible in this sight glass.

  • Page 35: Subsequent Start- -Up Procedure

    Section 5 OPERATION- - ELECTRO- -MECHANICAL set correctly, the compressor will unload at the 10. Reinspect the compressor for temperature and leaks the following day. desired unload pressure. If adjustments are nec- essary, see Control System Adjustment in the 5.4 SUBSEQUENT START- -UP PROCEDURE Maintenance Section 7.7 of this manual.
  • Page 36 Section 6 OPERATION- - SUPERVISOR II Figure 6- -1 Instrument Panel- - Supervisor II Controller...
  • Page 37 The lamps flash if that component is in an alarm condition. Up arrow -- Used in status displays to While Sullair has built into this compressor a com- change displays and in parameter setup prehensive array of controls and indicators to as- mode to increment a value.

  • Page 38: Lamp Indicators

    Section 6 OPERATION- - SUPERVISOR II start. NOTE : the machine may start at any HRS RUN time. 001234.0 This default display appears as follows: Total hours that the compressor has been STOP loaded. 110 180 HRS LOAD 000987.0 If there are alarms active they will alternately be shown with the default display.
  • Page 39 Section 6 OPERATION- - SUPERVISOR II 6.5 SUPERVISOR II PARAMETER SETUP minutes), there may be times when the ma- chine will run unloaded for more than five Pressing the program key enters parameter display minutes. This is because there is another and edit mode.
  • Page 40 Section 6 OPERATION- - SUPERVISOR II drain valve is actuated. ing the “I” will turn on the compressor and put it in manual mode. If the compressor is already running, but in automatic mode, pressing “I” will switch op- DRN TIM eration to manual.

  • Page 41: Thermal Valve

    Section 6 OPERATION- - SUPERVISOR II spond to start, stop, load or unload mes- sages. The remote inputs and outputs are enabled (start/stop, load/unload, master/lo- HOURS -- Sends status message about cal). once a second; starts, loads and unloads machines based on sequencing hours. SLAVE -- Will respond to all messages, but will not start or load unless commanded to COM ID # -- Sends status message about...

  • Page 42: Shutdown Procedure

    Section 6 OPERATION- - SUPERVISOR II 6.7 PURPOSE OF CONTROLS - - SUPERVISOR II (CONTINUED) CONTROL OR INDICATOR PURPOSE SOLENOID VALVE Bypasses the pressure regulator valve causing the inlet valve to close when the compressor reaches maximum operating pressure. Also activates blowdown valve. 6.8 SUPERVISOR II OUTPUT RELAYS RELAY OPERATION...

  • Page 43: Maintenance Section

    10.13). ture, it is important that ONLY replacement ele- 7.5 FLUID MAINTENANCE ments identified with the Sullair name, logo and appropriate part number be used and that substi- Drain the sump and change the compressor fluid us- tuted elements not be used, due to the fact that...

  • Page 44: Maintenance

    Section 7 MAINTENANCE *12 Series Replacement Element P/N 049301 *16 Series Replacement Element P/N 250018-652 the compressor running full load, or once a year, 7. Carefully replace the secondary filter, making sure whichever comes first. If the filter needs to be re- it rests correctly in position.
  • Page 45 Section 7 MAINTENANCE *Primary Replacement Element P/N 02250046--912 **Secondary Replacement Element P/N 02250046--913 Figure 7-4 Separator Element Replacement NOTE Relieve all pressure from the sump tank and all compressor lines. 1. Disconnect all piping connected to the sump cover to allow removal (return lines, service lines, etc.). 2.

  • Page 46: Control System Adjustment

    Section 7 MAINTENANCE wise widens the differential by lowering the reset Figure 7-5 Pressure Switch (lower) setting only. (P/N 040694) 50- 75 HP/ 30- 55 KW 2. When the pressure switch adjustment is complete, the pressure regulator should be adjusted for the pressure at which modulation of air delivery should begin.

  • Page 47: Pressure Regulator Adjustment

    Section 7 MAINTENANCE Figure 7-7 Drive Coupling DANGER DO NOT touch the pressure switch, electrical con- tacts, terminal board or leads with any part of the body or any un- -insulated metallic object. Severe electrical shock may occur. PRESSURE REGULATOR ADJUSTMENT Start the compressor and adjust the service valve to maintain service air pressure at rated pressure (115 psig for example).
  • Page 48 Section 7 MAINTENANCE Figure 7-8 Piping and Instrumentation Diagram- Standard...
  • Page 49 Section 7 MAINTENANCE Figure 7-9 Piping and Instrumentation Diagram- Supervisor...
  • Page 50 NOTES...

  • Page 51: Troubleshooting

    Should your problem persist after making the recom- component replacement procedures. mended check, consult your nearest Sullair repre- A detailed visual inspection is worth performing for sentative. 8.2 TROUBLESHOOTING GUIDE- -STANDARD ELECTRO- -MECHANICAL...
  • Page 52 Section 8 TROUBLESHOOTING- - ELECTRO- -MECHANICAL 8.2 TROUBLESHOOTING GUIDE- -STANDARD ELECTRO- -MECHANICAL (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR WILL NOT BUILD Air Demand is Too Great Check service lines for leaks or open valves up. FULL DISCHARGE PRESSURE Dirty Air Filter Check the filter indicator and inspect and/or change element if required.

  • Page 53: Troubleshooting- - Supervisor

    Should your problem persist after making the recom- ponent replacement procedures. mended check, consult your nearest Sullair repre- A detailed visual inspection is worth performing for sentative or the Sullair Corporation factory.

  • Page 54: Calibration

    Section 9 TROUBLESHOOTING- - SUPERVISOR II 9.2 TROUBLESHOOTING - - SUPERVISOR II (CONTINUED) SYMPTOM (DISPLAY) PROBABLE CAUSE REMEDY COMPRESSOR DOES NOT Air Demand Exceeds Supply Check air service lines for open valves or leaks. BUILD FULL DISCHARGE PRESSURE Inlet Air Filter Clogged Check for maintenance message on Supervisor dis play.

  • Page 55: Procedure For Ordering Parts

    10.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the addresses, fax or phone numbers below.
  • Page 56 Section 10 ILLUSTRATIONS AND PARTS LIST 10.2 RECOMMENDED SPARE PARTS LIST (CONTINUED) kit, element, replacement for separator/trap 02250078--841 (50HP/ 37KW) 02250081- -108 drain, auto for separator/trap 02250078--841 (50HP/ 37KW) 02250087- -422 kit, repair for moisture separator 02250095--513 (LS16 < 100 HP/ 75KW) 250024- -289 kit, auto drain for separator 02250095--513 (LS16 <...
  • Page 57 Section 10 ILLUSTRATIONS AND PARTS LIST NOTES...

  • Page 58: Motor, Frame, Compressor And Parts Ls- -12 (50--60Hp/ 37--45Kw)

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.3 MOTOR, FRAME, COMPRESSOR AND PARTS LS- -12 (50- -60HP/ 37- -45KW)
  • Page 59 Section 10 ILLUSTRATIONS AND PARTS LIST 10.3 MOTOR, FRAME, COMPRESSOR AND PARTS LS- -12 (50- -60HP/ 37- -45KW) part number description number quantity washer, reg pltd 5/8” 838210--112 washer, reg pltd 1/2” (I) 838208--112 washer, springlock 5/8” 837810--156 washer, springlock 1/2” (I) 837808--125 capscrew, hex GR5 5/8--11x 1 1/4”...
  • Page 60 Section 10 ILLUSTRATIONS AND PARTS LIST 10.3 MOTOR, FRAME, COMPRESSOR AND PARTS LS- -12 (50- -60HP/ 37- -45KW)
  • Page 61 (I) Used on compressors with vibration mounts. (II) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.

  • Page 62: Motor, Frame, Compressor And Parts Ls- -16 (60- -100Hp/ 45--75Kw)

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.4 MOTOR, FRAME, COMPRESSOR AND PARTS LS- -16 (60- -100HP/ 45- -75 KW)
  • Page 63 Section 10 ILLUSTRATIONS AND PARTS LIST 10.4 MOTOR, FRAME, COMPRESSOR AND PARTS LS- -16 (60- -100HP/ 45- -75 KW) part number description number quantity washer, reg 5/8” 838210--112 washer, reg 1/2” (I) 838208--112 washer, springlock 5/8” 837810--156 washer, springlock 1/2” (I) 837808--125 capscrew, hex GR5 5/8”--11 x 1 1/4”...
  • Page 64 Section 10 ILLUSTRATIONS AND PARTS LIST 10.4 MOTOR, FRAME, COMPRESSOR AND PARTS LS- -16 (60- -100HP/ 45- -75 KW)
  • Page 65 (I) Used on compressors with vibration mounts. (II) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.

  • Page 66: Air Inlet System

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.5 AIR INLET SYSTEM LS- -12...
  • Page 67 Section 10 ILLUSTRATIONS AND PARTS LIST 10.5 AIR INLET SYSTEM LS- -12 part number description number quantity filter, air--cyclopac 9” (I) 049103 elbow, tube--M 1/4” x 1/8” 250018--429 band, 9” air filter 049104 clamp, hose 040642 elbow, rubber 90 4” 040550 capscrew, ferry hd 1/4”--20 x 1/2”...

  • Page 68: Air Inlet System Ls- -16 (Air- -Cooled)

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.6 AIR INLET SYSTEM LS- -16 (AIR- -COOLED)
  • Page 69 Section 10 ILLUSTRATIONS AND PARTS LIST 10.6 AIR INLET SYSTEM LS- -16 (AIR- -COOLED) part number description number quantity support, air filter 02250098--457 screw, hex ser washer 3/8” x 1” 829706--100 screw, hex ser washer 5/16” x 3/4” 829705--075 nut, hex flgd 5/16”--18 825305--283 filter, air inlet (60&...

  • Page 70: Air Inlet System Ls- -16 (Water- -Cooled)

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.7 AIR INLET SYSTEM LS- -16 (WATER- -COOLED)
  • Page 71 Section 10 ILLUSTRATIONS AND PARTS LIST 10.7 AIR INLET SYSTEM LS- -16 (WATER- -COOLED) part number description number quantity support, air filter 02250106--704 screw, hex ser washer 3/8” x 1” 829706--100 capscrew, hex GR5 3/8”--16 x 2 1/2” 829106--250 washer, reg 3/8” 838206--071 filter, air inlet (60&...

  • Page 72: Cooling And Lubrication System Ls- -12/16 (Air--Cooled)

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.8 COOLING AND LUBRICATION SYSTEM LS- -12/16 (AIR- -COOLED)
  • Page 73 Section 10 ILLUSTRATIONS AND PARTS LIST 10.8 COOLING AND LUBRICATION SYSTEM LS- -12/16 (AIR- -COOLED) part number description number quantity cooler, fluid/after (50HP/ 37KW) 02250096--705 cooler, fluid/after (60--75HP/ 45--56KW) 02250096--706 cooler, fluid/after (100HP/ 75KW) 02250053--915 elbow, tube 1” x 1 5/16” 811616--131 elbow, tube (100HP/ 75KW) 811620--162...

  • Page 74: Cooling And Lubrication System Ls- -12 (Water- -Cooled)

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.8 COOLING AND LUBRICATION SYSTEM LS- -12/16 (AIR- -COOLED)

  • Page 75: Cooling And Lubrication System

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.8 COOLING AND LUBRICATION SYSTEM LS- -12/16 (AIR- -COOLED) (CONTINUED) part number description number quantity reducer, 1 7/8” x 1 5/8” 870024--020 reducer, 1 7/8” x 1 5/16” 870024--016 (III) Sullube is the standard fill for LS--12 and LS--16 air compressors. If your compressor has an optional fill, consult Section 10.26, Decal Group (key numbers 20A--20D) for matching fluid decal part number.
  • Page 76 Section 10 ILLUSTRATIONS AND PARTS LIST 10.9 COOLING AND LUBRICATION SYSTEM LS- -12 (WATER- -COOLED)
  • Page 77 Section 10 ILLUSTRATIONS AND PARTS LIST 10.9 COOLING AND LUBRICATION SYSTEM LS- -12 (WATER- -COOLED) part number description number quantity o--ring, viton 2--1/2” x 3/32” 826502--144 element, thermal valve 175--deg 049542 element, thermal valve 190--deg 250028--762 seal, u--cup viton 02250101--372 housing, thermal valve (I) 02250092--929 capscrew, ferry hd pltd 3/8”--16 x 1--1/2”...
  • Page 78 Section 10 ILLUSTRATIONS AND PARTS LIST 10.9 COOLING AND LUBRICATION SYSTEM LS- -12 (WATER- -COOLED)
  • Page 79 Section 10 ILLUSTRATIONS AND PARTS LIST 10.9 COOLING AND LUBRICATION SYSTEM LS- -12 (WATER- -COOLED) (CONTINUED) part number description number quantity clamp, exhaust 5” (60--75HP/ 45--56KW) 043364 washer, pl--b reg plated 1/2” (50HP/ 37KW) 838208--112 washer, pl--b reg plated 1/2” (60HP/ 45KW) 838208--112 washer, springlock reg plated 1/2”...
  • Page 80 Section 10 ILLUSTRATIONS AND PARTS LIST 10.9 COOLING AND LUBRICATION SYSTEM LS- -12 (WATER- -COOLED)
  • Page 81 Section 10 ILLUSTRATIONS AND PARTS LIST 10.9 COOLING AND LUBRICATION SYSTEM LS- -12 (WATER- -COOLED) (CONTINUED) part number description number quantity nut, hex plated #10--24 825202--130 transducer, pressure 0--250psi n4 02250078--933 decal, warning mixing fluids 02250110--891 sign, warning compressor fluid fill cap 049685 decal, fluid Sullube (IV) 02250069--389...
  • Page 82 Section 10 ILLUSTRATIONS AND PARTS LIST 10.10 COOLING AND LUBRICATION SYSTEM LS- -16 (WATER- -COOLED)
  • Page 83 Section 10 ILLUSTRATIONS AND PARTS LIST 10.10 COOLING AND LUBRICATION SYSTEM LS- -16 (WATER- -COOLED) part number description number quantity o--ring, viton 2--1/2” x 3/32” 826502--144 element, thermal valve 175--deg 049542 element, thermal valve 190--deg 250028--762 seal, u--cup viton 02250101--372 housing, thermal valve (I) 02250092--929 capscrew, ferry hd pltd 3/8”--16 x 1--1/2”...
  • Page 84 Section 10 ILLUSTRATIONS AND PARTS LIST 10.10 COOLING AND LUBRICATION SYSTEM LS- -16 (WATER- -COOLED)
  • Page 85 Section 10 ILLUSTRATIONS AND PARTS LIST 10.10 COOLING AND LUBRICATION SYSTEM LS- -16 (WATER- -COOLED) (CONTINUED) part number description number quantity elbow, 90--deg sae x orfs 1” 02250087--070 clamp, exhaust 5” 043364 washer, pl--b reg plated 1/2” 838208--112 washer, springlock reg plated 1/2” 837808--125 tubing, nylon 1/4”...

  • Page 86: Cooler Assembly Ls--12/16 (Air--Cooled)

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.11 COOLER ASSEMBLY LS- -12/16 (AIR- -COOLED)
  • Page 87 Section 10 ILLUSTRATIONS AND PARTS LIST 10.11 COOLER ASSEMBLY LS- -12/16 (AIR- -COOLED) part number description number quantity cooler, fluid/aftercooler (60--75HP/ 45--56KW) 02250096--706 cooler, fluid/aftercooler (100HP/ 75KW) 02250053--915 cooler, fluid/aftercooler (50HP/ 37KW) (not shown) 02250096--705 adapter, venturi (60--75HP/ 45--56KW) 250017--270 adapter, venturi (100HP/ 75KW) 02250062--046 adapter, venturi (50HP/ 37KW)
  • Page 88 Section 10 ILLUSTRATIONS AND PARTS LIST 10.11 COOLER ASSEMBLY LS- -12/16 (AIR- -COOLED)
  • Page 89 Section 10 ILLUSTRATIONS AND PARTS LIST 10.11 COOLER ASSEMBLY LS- -12/16 (AIR- -COOLED) (CONTINUED) part number description number quantity fan, cooling 22” (50HP/ 37KW) 241390 fan, cooling 26” (100HP/ 75KW) 241908 panel, venturi--cooling fan 24” (60--75HP/45--56KW) 250017--495 panel, venturi--cooling fan 22” (50HP/ 37KW) 250017--494 panel, venturi--cooling fan 26”...

  • Page 90: Compressor Discharge System Ls- -12/16 (Air- -Cooled)

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.12 COMPRESSOR DISCHARGE SYSTEM LS- -12/16 (AIR- -COOLED)
  • Page 91 Section 10 ILLUSTRATIONS AND PARTS LIST 10.12 COMPRESSOR DISCHARGE SYSTEM LS- -12/16 (AIR- -COOLED) part number description number quantity elbow, tube--M 1 1/2” x 1 1/2” 810524--150 cooler, fluid aftercooler (LS--12) 02250096--705 cooler, fluid aftercooler (LS--16 60--75HP/ 45--56KW) 02250096--706 cooler, fluid aftercooler (100HP/ 75KW) 02250053--915 connector, tube--M 1 1/2”...
  • Page 92 Section 10 ILLUSTRATIONS AND PARTS LIST 10.12 COMPRESSOR DISCHARGE SYSTEM LS- -12/16 (AIR- -COOLED)
  • Page 93 Section 10 ILLUSTRATIONS AND PARTS LIST 10.12 COMPRESSOR DISCHARGE SYSTEM LS- -12/16 (AIR- -COOLED) (CONTINUED) part number description number quantity (LS--16 60--75HP/ 45--75KW)(IV) 02250095--513 separator, moisture (100HP/ 75KW)(V) 02250100--365 strainer, 1/4” (VI) 241771 orifice 022033 orifice 02250101--191 sight glass 046559 elbow, 1/4”F x 1/4”M 860704--025 tee, M 1/4”...
  • Page 94 Section 10 ILLUSTRATIONS AND PARTS LIST 10.12 COMPRESSOR DISCHARGE SYSTEM LS- -12/16 (AIR- -COOLED)
  • Page 95 Section 10 ILLUSTRATIONS AND PARTS LIST 10.12 COMPRESSOR DISCHARGE SYSTEM LS- -12/16 (AIR- -COOLED) (CONTINUED) part number description number quantity washer, reg 1/2” 838208--112 adapter, discharge 02250097--526 O--ring, viton 2 1/2” x 1/8” 826502--230 capscrew, ferry hd 3/8”--16 x 2 1/4” 828406--225 elbow, tube--M 1/4”...

  • Page 96: Discharge System Ls- -12/16 (Water--Cooled)

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.13 DISCHARGE SYSTEM- - LS- -12/16 (WATER- -COOLED)
  • Page 97 Section 10 ILLUSTRATIONS AND PARTS LIST 10.13 DISCHARGE SYSTEM- - LS- -12/16 (WATER- -COOLED) part number description number quantity heat exchange (50HP/ 37KW) 250017--527 heat exchange (60--75HP/ 45--56KW) 040680 heat exchange (100HP/ 75KW) 043008 elbow, tube--M 1 1/2” x 1 1/2” w/ 1/4” tap (60--75HP/45--56KW) 02250099--810 elbow, tube--M (100HP/ 75KW)
  • Page 98 Section 10 ILLUSTRATIONS AND PARTS LIST 10.13 DISCHARGE SYSTEM- - LS- -12/16 (WATER- -COOLED)
  • Page 99 Section 10 ILLUSTRATIONS AND PARTS LIST 10.13 DISCHARGE SYSTEM- - LS- -12/16 (WATER- -COOLED) (CONTINUED) part number description number quantity (LS--16 >100HP/ 75KW) (IV) 02250095--513 separator, moisture (100HP/ 75KW) (V) 02250100--365 strainer, 1/4” (VI) 241771 orifice 022033 orifice 02250101--191 sight glass 046559 elbow, 1/4”F x 1/4”M 860704--025...
  • Page 100 Section 10 ILLUSTRATIONS AND PARTS LIST 10.13 DISCHARGE SYSTEM- - LS- -12/16 (WATER- -COOLED)
  • Page 101 Section 10 ILLUSTRATIONS AND PARTS LIST 10.13 DISCHARGE SYSTEM- - LS12/16 (WATER- -COOLED) (CONTINUED) part number description number quantity adapter, discharge 02250097--526 O--ring, viton 2 1/2” x 1/8” 826502--230 capscrew, ferry hd 3/8”--16 x 2 1/4” 828406--225 elbow, tube--M 1/4” x 1/4” SS 250211--005 capscrew, hex GR5 1/2”--13 x 1 1/2”...

  • Page 102: Control System Ls- -12 Supervisor

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.14 CONTROL SYSTEM- - LS- -12 SUPERVISOR II...
  • Page 103 Section 10 ILLUSTRATIONS AND PARTS LIST 10.14 CONTROL SYSTEM- - LS- -12 SUPERVISOR II part number description number quantity tubing, nylon 3/8” 02250099--630 5.7 ft. valve, inline check 1/4” 045244 elbow, pipe 90 M 1/4” x 1/4” 860504--025 elbow, tube--M 3/8” x 1/8” 02250099--622 connector, tube 1/4”T x 1/4”P 250018--428...

  • Page 104: Control System Ls- -12 Electro- -Mechanical

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.15 CONTROL SYSTEM- - LS- -12 ELECTRO- -MECHANICAL...
  • Page 105 Section 10 ILLUSTRATIONS AND PARTS LIST 10.15 CONTROL SYSTEM- - LS- -12 ELECTRO- -MECHANICAL part number description number quantity tubing, nylon 3/8” 02250099--630 5.7 ft valve, inline check 1/4” 045244 elbow, pipe 90 M 1/4” x 1/4” 860504--025 elbow, tube--M 3/8” x 1/8” 02250099--622 connector, tube 1/4”T x 1/4”P 250018--428...

  • Page 106: Control System- Ls-16 Supervisor

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.16 CONTROL SYSTEM- LS-16 SUPERVISOR II...
  • Page 107 Section 10 ILLUSTRATIONS AND PARTS LIST 10.16 CONTROL SYSTEM- LS-16 SUPERVISOR II part number description number quantity connector, 1/4”T x 1/8”P 250018--427 plug, pipe 1/8” 807800--005 elbow, tube--M 3/8” x 1/8” 02250099--622 tubing, nylon 3/8” 02250099--630 5.7 ft nipple, pipe hex 1/4” x 1/4” 868504--025 valve, inline check 1/4”...

  • Page 108: Control System- Ls-16 Electro- -Mechanical

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.17 CONTROL SYSTEM- LS-16 ELECTRO- -MECHANICAL...
  • Page 109 Section 10 ILLUSTRATIONS AND PARTS LIST 10.17 CONTROL SYSTEM- LS-16 ELECTRO- -MECHANICAL part number description number quantity connector, 1/4”T x 1/8”P 250018--427 plug, pipe 1/8” 807800--005 elbow, tube--M 3/8” x 1/8” 02250099--622 tubing, nylon 3/8” 02250099--630 5.7 ft. nipple, pipe hex 1/4” x 1/4” 868504--025 valve, inline check 1/4”...

  • Page 110: Instrument Panel- Electro-Mechanical

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.18 INSTRUMENT PANEL- ELECTRO-MECHANICAL...
  • Page 111 Section 10 ILLUSTRATIONS AND PARTS LIST 10.18 INSTRUMENT PANEL- ELECTRO-MECHANICAL part number description number quantity tee, adaptor 1/4”T x 1/8”M x 1/8”F 869704--012 connector, tube--F 1/4” x 1/8” 250021--379 connector, tube--F 1/4”T x 1/8”P 250139--050 decal, warning auto start (I) 041065 screw, hex ser washer 5/16”...

  • Page 112: Instrument Panel- Supervisor

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.19 INSTRUMENT PANEL- SUPERVISOR II...
  • Page 113 LS--12 2.5” x 8.75” (blk) 02250061--165 decal, LS--16 2.5” x 8.81” (blk) (not shown) 02250061--170 sign, danger electrocution 049850 decal, Sullair 2 1/2” x 20” 02250059--054 decal, electrocution hazard intnl/glbl 02250077--472 decal, ISO 9001 02250057--624 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 114: Electrical Box- Electro-Mechanical

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.20 ELECTRICAL BOX- ELECTRO-MECHANICAL...
  • Page 115 Section 10 ILLUSTRATIONS AND PARTS LIST 10.20 ELECTRICAL BOX- ELECTRO-MECHANICAL part number description number quantity support, starter RH 250017--977 locknut, conduit 1” 847200--100 nipple, chase 1” conduit 847815--100 nut, hex plated 3/8”--16 825306--337 starter, assy consult factory transformer, 250VA univ W/FH 02250083--188 plug, hole 1”...

  • Page 116: Electrical Box- Supervisor

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.21 ELECTRICAL BOX- SUPERVISOR II...
  • Page 117 Section 10 ILLUSTRATIONS AND PARTS LIST 10.21 ELECTRICAL BOX- SUPERVISOR II part number description number quantity support, starter RH 250017--977 locknut, conduit 1” 847200--100 nipple, chase 1” conduit 847815--100 grip, cord 02250071--380 starter, assy consult factory transformer, 250VA univ W/FH 02250083--188 nut, hex plated 3/8”--16 825306--337...

  • Page 118: Canopy- Air-Cooled- Ls- -12 & Ls-16 (50- -75Hp/ 37- -56Kw)

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.22 CANOPY- AIR-COOLED- LS- -12 & LS-16 (50- -75HP/ 37- -56KW)
  • Page 119 043194 nut, hex 1/4” 824204--226 panel, back side 250017--312 panel, fiberglass door 250020--015 decal, Sullair 4” x 32” 02250059--060 decal, ISO 9001 02250057--624 decal, warning auto start 041065 decal, warning auto start 250017--903 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 120: Canopy- Air-Cooled Ls-16 (100Hp/ 75Kw)

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.23 CANOPY- AIR-COOLED LS-16 (100HP/ 75KW)
  • Page 121 LH 02250111--442 clamp, wire 043194 panel, back side 250017--312 decal, LS--16 (black) 02250061--172 decal, Sullair 4” x 32” 02250059--060 decal, ISO 9001 02250057--624 sign, danger air breathing 250027--935 sign, warning “food grade” lube 250003--144 decal, warning auto start...

  • Page 122: Canopy- Water-Cooled Ls-12 & Ls-16 (50- -75Hp/ 37- -56Kw)

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.24 CANOPY- WATER-COOLED LS-12 & LS-16 (50- -75HP/ 37- -56KW)
  • Page 123 Section 10 ILLUSTRATIONS AND PARTS LIST 10.24 CANOPY- WATER-COOLED LS-12 & LS-16 (50- -75HP/ 37- -56KW) part number description number quantity grip, cord 1/2” 250021--321 wire, neoprene #16--4 850604--016 nut, hex flanged 5/16” 825305--283 screw, hex serrated washer 5/16” x 3/4”...

  • Page 124: Canopy- Water-Cooled Ls-16 (100Hp/ 75Kw)

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.25 CANOPY- WATER-COOLED LS-16 (100HP/ 75KW)
  • Page 125 RH 02250111--441 panel, sill 02250111--440 panel, corner extended LH 02250111--442 decal, LS--16 4” (black) 02250061--172 decal, Sullair 4” x 32” (black) 02250059--060 decal, ISO 9001 02250057--624 sign, danger air breathing 250027--935 sign, warning “food grade” lube 250003--144...
  • Page 126 Section 10 ILLUSTRATIONS AND PARTS LIST...
  • Page 127 Section 10 ILLUSTRATIONS AND PARTS LIST decal, electrical component 250038--457 decal, earth ground 02250075--046 decal, protective earth ground 02250075--045 decal, PE designation 02250075--540 sign, danger electrocution 049850 decal, V 460/3/60 international 02250069--399 decal, V 230/3/60 international 02250069--397 decal, V 380--415/3/50 international 02250069--403 decal, V 200/3/60 international 02250069--406...
  • Page 128 Section 10 ILLUSTRATIONS AND PARTS LIST...
  • Page 129 Section 10 ILLUSTRATIONS AND PARTS LIST decal, warning auto start 250017--903 sign, warning “food grade” lube 250003--144 sign, warning compressor fluid fill cap 049685 sign, danger air breathing 250027--935 decal, danger high voltage 042218 decal, warning auto start 041065 decal, fluid Sullube 02250069--389 decal, fluid 24KT 02250069--395...
  • Page 130 Section 10 ILLUSTRATIONS AND PARTS LIST...
  • Page 131 LS--12 4” x 14” (blk) (not shown) 02250061--167 decal, LS--16 2.5” x 8.81” (blk) (not shown) 02250061--170 decal, LS--16 4” x 14.11” (blk) (not shown) 02250061--172 decal, Sullair 2 1/2” x 20” 02250059--054 decal, instrument pnl universal (not shown) 02250051--301 decal, instument pnl...

  • Page 132: Wiring Diagram- Electro- -Mechanical

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.27 WIRING DIAGRAM- ELECTRO- -MECHANICAL...

  • Page 133: Wiring Diagram- Electro- -Mechanical Wye-Delta

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.28 WIRING DIAGRAM- ELECTRO- -MECHANICAL WYE-DELTA 02250119--710R1...

  • Page 134: Wiring Diagram- Supervisor Ii Deluxe

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.29 WIRING DIAGRAM- SUPERVISOR II DELUXE 02250101--737R3...

  • Page 135: Wiring Diagram- Supervisor Ii Deluxe Wye-Delta

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.30 WIRING DIAGRAM- SUPERVISOR II DELUXE WYE-DELTA...
  • Page 136 Section 10 ILLUSTRATIONS AND PARTS LIST 10.31 WIRING DIAGRAM- SUPERVISOR II DELUXE WYE-DELTA EUROPEAN 02250109--840R1...

  • Page 137: Worldwide Sales And Service

    Fax: 755- -6853473 SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City, Indiana 46360 U.S.A. Telephone: 1- - 800- -SULLAIR (U.S.A. Only) or 1- - 219- -879- - 5451 Fax: (219) 874- -1273 Fax: (219) 874- -1835 (Parts) Fax: (219) 874- -1805 (Service) Fax: (219) 874- -1205 (Service) Printed in U.S.A.

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