SKF LINCOLN P603S Manuals

Manuals and User Guides for SKF LINCOLN P603S. We have 1 SKF LINCOLN P603S manual available for free PDF download: Assembly Instructions Manual

SKF LINCOLN P603S Assembly Instructions Manual (94 pages)

Pump for single line installations

Brand: SKF | Category: Water Pump | Size: 4 MB

Masthead
4
Table of Contents
5
Safety Alerts, Visual Presentation, and Layout
7
Safety Instructions
8
General Safety Instructions
8
General Electrical Safety Instructions
8
General Behaviour When Handling the Product
9
Intended Use
9
Persons Authorized to Use the Product
9
Foreseeable Misuse
9
Referenced Documents
10
Prohibition of Certain Activities
10
Painting Plastic Components and Seals
10
Safety Markings on the Product
10
Note on the Type Plate
11
Notes on CE Marking
11
Note on Low Voltage Directive
11
Note on Pressure Equipment Directive
11
Note on UKCA Marking
11
Note on UL Mark
11
Note on EAC Marking
11
Note on China Rohs Mark
11
Emergency Shutdown
12
Assembly, Maintenance, Fault, Repair
12
First Start-Up, Daily Start-Up
12
Residual Risks
13
Lubricants
14
General Information
14
Material Compatibility
14
Temperature Properties
14
Aging of Lubricants
14
Avoidance of Faults and Hazards
14
Solid Lubricants
14
Overview, Functional Description
15
Pumps with Plastic Reservoir
15
Without Follower Plate
15
With Follower Plate
15
With Double-Lip Follower Plate
16
Pumps with Sheet Steel Reservoir
16
Pumps with 30/40 Liter Sheet Steel Reservoir
16
Pumps with 100 Liter Sheet Steel Reservoir
17
Electrical Connections
18
Principle of Operation of the Intermittent Empty Signal
18
Operational Limits of the Intermittent Empty Signal
20
Technical Data
21
General Technical Data
21
Tightening Torques
24
Pumps with Plastic Reservoir
24
Pumps with 30/40 Liter Sheet Steel Reservoir
25
Pumps with 100 Liter Sheet Steel Reservoir
26
Internal Pressure Switch
27
Internal Pressure Sensor
28
Diagram of Single-Line Lubrication Pump P603S
30
Nominal Delivery Rates
31
Influencing Factors on the Delivery Rate
31
Delivery Rate Charts for Typical NLGI 2 Lubricants
32
Usable Reservoir Volume
33
Lubricant Requirement When an Empty Pump Is Filled for the First Time
35
Type Identification Code for Pump P603S
36
Basic Parameters and Reservoir Version
36
Pump Elements
37
Voltage Supply and Electrical Connections
37
Other Parameters
39
Delivery, Returns, Storage
40
Delivery
40
Return Shipment
40
Storage
40
Storage Temperature Range
40
Storage Conditions for Products Filled with Lubricant
40
Storage Period up to 6 Months
40
Storage Period between 6 and 18 Months
40
Storage Period more than 18 Months
40
Assembly
41
General Safety Instructions
41
Mechanical Connection
41
Assembly Holes
41
Minimum Mounting Dimensions
42
Installing the Pressure Relief Valve
45
Assembly of the Reservoir Ventilation
45
Electrical Connection
46
Connection of the Lubrication Line
47
Filling with Lubricant
47
Filling Via the Reservoir Cover
47
Filling Via Filler Nipple
48
Pump Filling with 30/40 Liter Sheet Steel Reservoir
48
Pump Filling with 100 Liter Sheet Steel Reservoir
49
Initial Filling of an Empty Pump with Follower Plate
49
Initial Filling with Double-Lip Follower Plate
51
First Start-Up
52
Inspections before First Start-Up
52
Inspections During First Start-Up
52
Operation
53
Operator Keys
53
Multifunction Pushbutton
54
Triggering Additional Lubrications Externally
54
Adjusting the Lubricant Volume
54
Function Indicator and Acknowledging Fault Signals
54
Display Mode
56
Starting the Sequence of the Lube Routine
56
Messages/Fault Signals after the Test of the Display
56
Display of the Interval Time and Lubrication Time in Display Mode
57
Error Messages before and During the Lubrication Time
57
Acknowledging Faults
58
Programming Mode
59
P1, P2 - Time Control (TC)
59
P1, P2 - Cycle Control (CC)
61
P4, P5 - Signal Output of the Fault Relay
63
P6 - Start Phase, P7 - Working Pressure
64
P8 - Relief Pressure
65
Ending the Programming Mode
66
Operation Mode
67
Additional Lubrication
67
Parameter and Status Display
68
Factory Setting
71
Maintenance and Repair
72
Cleaning
73
Basics
73
Interior Cleaning
73
Exterior Cleaning
73
Faults, Causes, and Remedies
74
Repairs
76
Replacing Pump Element and Pressure Relief Valve
76
Replacing the Pressure-Relief Element
77
Replacing the Membrane Keyboard
77
Shutdown, Disposal
79
Temporary Shutdown
79
Permanent Shutdown, Disassembly
79
Disposal
79
Spare Parts
80
Housing Attachment, Complete
80
Membrane Keyboard
80
Pump Elements
80
Pressure-Relief Element
80
Pressure Relief Valves and Adapters
81
Adapter with Lubricant Nipple
81
Transparent Reservoir
82
Reservoir Cover
82
Replacement Kit for Control Circuit Board
83
Replacement Kit for Relay Circuit Board
83
Replacement Kit for Power Supply Board
83
Pressure Sensor/Pressure Switch
84
Accessories
84
Appendix
85
Terminal Diagram
85
P603S DC for Mobile Applications
85
P603S DC for Industrial Applications
86
P603S AC for Industrial Applications
87
P603S AC for Industrial Applications with Machine Contact
88
P603S AC for Industrial Applications with Relay Circuit Board (Optional)
89
Terminal Diagram for Low-Level Signal on Reservoir Lid
90
Jumper Configuration P603S
91
China Rohs Table
93

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SKF LINCOLN P603S Assembly Instructions Manual (94 pages)

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