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ROBOTIQ POWERPICK MULTI Original Instructions Manual

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ROBOTIQ
POWERPICK MULTI
GRIPPER
Original instructions (en)
© 2025 Robotiq Inc.
Robotiq PowerPick Multi Vacuum Gripper
User Manual

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Summary of Contents for ROBOTIQ POWERPICK MULTI

  • Page 1 ROBOTIQ POWERPICK MULTI GRIPPER Original instructions (en) © 2025 Robotiq Inc. Robotiq PowerPick Multi Vacuum Gripper User Manual...
  • Page 2 1. General Presentation 1.1. Disclaimer 1.2. Nomenclature 2. Safety 2.1. Disclaimer 2.2. Risk Assessment 2.3. Use of the PowerPick Multi Vacuum Gripper 3. Installation 3.1. Required Tools and Equipment 3.2. Scope of Delivery 3.3. Environmental and Operating Conditions 3.4. Air Supply 3.5.
  • Page 3 6.1. Safety Measures 6.2. Maintenance 7. Spare Parts, Kits and Accessories 8. Troubleshooting 9. Warranty 9.1. Conditions 9.2. Warranty Void and Exclusions 10. Harmonized Standards 11. Appendix 12. Contact PowerPick Multi Gripper...
  • Page 4 Revisions Robotiq may modify this product without notice, when necessary, due to product improvements, modifications or changes in specifications. If such modification is made, the manual will also be revised, see revision information. See the latest version of this manual online at robotiq.com/support.
  • Page 5 Information provided by Robotiq in this document is believed to be accurate and reliable. However, no responsibility is assumed by Robotiq for its use. There may be some differences between the manual and the product if the product has been modified after the edition date.
  • Page 6 21 kg (46 lb) when used with the default PowerPick Multi suction cups PIAB BX52P (24x), or up to 30 kg (66 lb) when used with the optional PowerPick Multi suction cups PIAB B52XP (24x).
  • Page 7 Fig. 2: PowerPick Multi Gripper, Default Configuration (top view) PowerPick Multi Gripper...
  • Page 8 Multi Vacuum Gripper. Robotiq accepts no liability for damage, injury or any legal responsibility incurred directly or indirectly from the use of this product. The user (installer and operator) shall observe safe and lawful practices including but not limited to those set forth in this document.
  • Page 9 The software allows for the limiting of the robot's speed, force and working area in order to reduce residual risk. These measures can namely give the operator more time to react appropriately, and reduce the robot’s brake time. PowerPick Multi Gripper...
  • Page 10 At the optimal pressure (please refer to the Specifications section), the noise level at the workstation is 79 dBA. Noise level may increase if objects or surfaces are close to the PowerPick Multi Vacuum Generator, in the direction of the exhaust flow. Hearing protection is recommended but not mandatory.
  • Page 11 2.3. Use of the PowerPick Multi Vacuum Gripper The PowerPick Multi Vacuum Gripper is designed to pick, place and handle cardboard boxes. If the Gripper is used for other applications, make sure to consider the type of item to be handled in the risk assessment (please refer to the General Risk Assessment section) and take the appropriate safety measures.
  • Page 12 The unit should be used exclusively within the range of its technical data. Any other use of the product is deemed improper and unintended. Robotiq will not be liable for any damages resulting from any improper or unintended use. When manually moving the Gripper installed on the robot (e.g., for teaching, maintenance, inspection purposes) make sure not to insert fingers through bracket cut outs and openings.
  • Page 13 This section will guide the user through the installation and general setup of the Robotiq PowerPick Multi Vacuum Gripper. Before installing: Read and understand the safety instructions related to the PowerPick Multi Vacuum Gripper. Please refer to the Safety section for more information.
  • Page 14 3.2. Scope of Delivery 3.2.1. PowerPick Multi Vacuum Gripper Kit 1x PowerPick Multi Gripper with integrated vacuum generator Hardware Kit 4x M8 x 45 mm hex Flanged socket head cap screw 4x Washer M8 Belleville washer Accessory Kit 1 x 6 mm hex key, L-shape...
  • Page 15 IP2X IP rating Affect the time between maintenance Dust, soot and water Food Clean room Intrinsic Safety (IS) Corrosive liquids or gases Explosive liquids or gases Table 3-1: Environmental and operating conditions of the PowerPick Multi Gripper PowerPick Multi Gripper...
  • Page 16 Inspect the package for damage or defects before and after opening it. Make sure to have all components in hand before discarding the box and packaging material. If damage or defects are discovered, or if components are missing, contact the Robotiq support team at support@robotiq.com. PowerPick Multi Gripper...
  • Page 17   NOTICE When the PowerPick Multi Vacuum Gripper is used in conjunction with either the PE20 or AX20/AX30 Robotiq Palletizing Solution, follow the Air Filtration Unit instructions found in the corresponding Palletizer user manual.
  • Page 18 3.6.2. PowerPick Multi Gripper Installation Required Tools Included: 1 x 6 mm hex key, L-shape 1 x 22mm wrench Not included: Torque wrench 10 mm hex bit PowerPick Multi Gripper...
  • Page 19 Standard Gripper Parts & Options Upon receipt, the PowerPick Multi Vacuum Gripper includes the following components: Standard Kit 1 x Gripper with integrated vacuum generator, default configuration, pre-assembled with the following components: Protective shell (1) Manifold assembly (2) 12mm tube (3)
  • Page 20 Configuration Steps and Tips section.   NOTICE Please use the Robotiq Configurator to simulate the configuration that corresponds best to the application at hand. Should the application require more than one configuration, consider using a gripper arrangement that adapts to every situation.
  • Page 21 PowerPick Multi Configurations and Components Selection # Configuration Installation Pneumatic Tool I/O Overhang Used air Steps Tube Cable of the inlet electrical cable from pneumatic tube Option 1:  200 mm 1- Gripper Only Standard Con- figuration sec- tion 235 mm Option 3: Wrist  250 mm 2- Gripper + Z Ext.
  • Page 22 (100 or 200  mm) on Wrist  Extension Con- figuration sec- tion Table 3-2: PowerPick Multi Configurations and Components selection * Install the T-wraps at the following distances for all configurations: 225/225/145/30/45/60. Use the marks on the tube as your guide for installation. PowerPick Multi Gripper...
  • Page 23 4. From here, installation steps, pneumatic tube length, and tool I/O cable length will differ depending on the chosen gripper configuration. 5. Refer to the table above (Tab. 6-2: PowerPick Multi Configurations and Components Selection) to select the appropriate option and follow the required installation instructions.
  • Page 24 Fig. 3-2: PowerPick Multi Standard Configuration Install the manifold assembly and mounting plate onto the robot wrist with the four (4) provided M8x45 screws and washers using the 6 mm hex key. Fig. 3-3: Installation of the manifold assembly and the mounting plate onto the robot wrist Reattach the Mounting Plate to the gripper with the four (4) M8x14mm screws.
  • Page 25 Install the hollow offset link onto the robot wrist with four (4) M8 x 45 mm hex socket head cap screws and washers using the provided 6 mm hex key. Required torque is 16 Nm (11.8 lb-ft). Fig. 3-7: Installation of the Manifold Assembly and the Hollow Offset Link onto the robot wrist PowerPick Multi Gripper...
  • Page 26 16 Nm (11.8 lb-ft). CAUTION Make sure the gripper cables are aligned with the robot wrist cable. Fig. 3-9: Alignment between the robot wrist cable and the gripper cables Fig. 3-10: Installation of the mounting plate onto the gripper PowerPick Multi Gripper...
  • Page 27 Install the wrist extension onto the robot wrist with four (4) M8 x 50 mm hex socket head cap screws and washers using the provided 6 mm hex key. Required torque is 16 Nm (11.8 lb-ft). Fig. 3-12: Installation of the manifold assembly and the wrist extension onto the robot wrist PowerPick Multi Gripper...
  • Page 28 Reattach the Mounting Plate to the gripper with the four (4) M8x14mm screws, using the 6 mm hex key. Required torque is 16 Nm (11.8 lb-ft). Fig. 3-15: Installation of the mounting plate onto the gripper PowerPick Multi Gripper...
  • Page 29 Install the hollow offset link (100 or 200 mm) onto the wrist extension with four (4) M8 x 20 mm socket head cap screws and washers using the provided 6 mm hex key. Required torque is 16 Nm (11.8 lb-ft). PowerPick Multi Gripper...
  • Page 30 Install the mounting plate onto the hollow offset link with the four (4) M8x14mm screws and washers, using the 6 mm hex key. Required torque is 16 Nm (11.8 lb-ft). Fig. 3-19: Installation of the mounting plate onto the hollow offset link (100 or 200 mm) PowerPick Multi Gripper...
  • Page 31 5. Install safety clips on both the Manifold and Gripper Compressed Air Input elbow fittings. Then, plug in the correct 12mm intermediate air tube at both ends, pushing it in firmly to ensure it's properly secured. Refer to Fig. 6-19: 6 possible configurations to determine the appropriate tube length for your gripper setup. PowerPick Multi Gripper...
  • Page 32 I/O cable with the pneumatic tube along the robot.   NOTICE When the PowerPick Multi Vacuum Gripper is used in conjunction with either the PE20 or AX20/AX30 Robotiq Palletizing Solution, follow the Cable Management instructions found in the corresponding Palletizer user manual.
  • Page 33 Tube cutter Connection to PowerPick Multi Gripper Compressed Air Input 1. Attach the locking clip onto the elbow fitting on the PowerPick Multi Gripper manifold 2. Connect the end of the 12 mm air tube to the previous fitting. 3. Push the air tube until it cannot go any further.
  • Page 34 The maximum pressure allowed is 8 bar (116 psi). The optimal pressure for compressed air consumption is 6.5 bar (94.3 psi). Robotiq recommends using a local pressure regulator with a filter and air dryer. The filter should prevent any dust particle larger than 5 µm from getting inside the system.
  • Page 35 3.7. Electrical Installation 3.7.1. PowerPick Multi Vacuum Generator 1. Connect the M12 I/O cable to the PowerPick Multi. 2. Connect the open end of the I/O cable to the robot control box according to the table and figure below. 3. Complete the ground (GND) connection by securing the cable with the ring connector to an M6 protective earth stud with the two (2) M6 external tooth lock washers provided and one (1) M6 flange nut (tool not supplied).
  • Page 36 Fig. 3-26: PowerPick Multi Connections to Robot Control Box Fig. 3-27: Schematic Figure of Ground Connection Fig. 3-28: Example of Ground Connection in Robot Control Box 3.8. Supply Pressure Adjustment The optimal pressure for compressed air consumption is 6.5 bar (94.3 psi). However, it is possible to reduce the supply pressure in order to reduce air consumption or noise level.
  • Page 37   NOTICE To ensure stability when operating the Gripper, always position the Gripper so that it is aligned with the center of the box, with the suction cups as close to the edge of the box as possible. PowerPick Multi Gripper...
  • Page 38 3.9.2. Choices of Configuration Choose the offset component based on the X-axis and/or Z-axis tool offset requirements from the Robotiq Palletizing Configurator. The recommended Payload represents the maximum weight (box) to be lifted from the gripper in each configuration in a palletizing application.
  • Page 39 *Always follow UR's recommendations, which can be found in the robot's manual. *The specified values are intended for palletizing applications. * Refer to Table 5-2: TCP and Center of Mass for All PowerPickMulti Gripper Configurations to find the gripper's weight for each setup. PowerPick Multi Gripper...
  • Page 40   NOTICE Robotiq gripper URCap is compatible only with e-Series UR robot. Robotiq provides you with a Universal Robots URCap package that enables direct serial communication to your robot controller.   NOTICE To download the URCap package for your Universal Robots controller, go to robotiq.com/support, select Vacuum Grippers, the robot brand from the list, then go to Software >...
  • Page 41 Fig. 4-1: URCap: Vacuum gripper model In the Installation tab, under General/Tool I/O, select Robotiq_Grippers in the Controlled by drop down menu. It will automatically select the right information for the gripper. Fig. 4-2: URCap: I/O Interface Control PowerPick Multi Gripper...
  • Page 42 The Vacuum Gripper Toolbar is used to test the gripper. Fig. 4-3: Vacuum Gripper Toolbar Alternative approach for calculating void percentage, bypassing the URCap. To translate the reading to a vacuum percentage (%), use the following formula: Fig. 4-4: Vacuum Gripper Settings PowerPick Multi Gripper...
  • Page 43 3. Tap the URCaps menu in the navigation pane on the left. 4. Tap the Vacuum button. 5. Select the node in the robot program and tap the Command tab. 4.4.1. Grip Command The Grip command window shows the requested action parameters for the PowerPick grip. PowerPick Multi Gripper...
  • Page 44 Wait for fixed duration Fixed wait duration Allows the robot to wait for the Fixed wait dur- ation set in this functionality before any other action. It will not get a precise PowerPick Multi Gripper...
  • Page 45 Vacuum level Gives the vacuum level of each zone in real time Test Grip/Release Performs a Grip/Release test. Table 4-1: Grip Command Window Functionalities PowerPick Multi Gripper...
  • Page 46 Wait for fixed duration Fixed wait duration Allows the robot to wait for the Fixed wait duration set in this functionality before any other action. It will not get a precise vacuum level in this case. PowerPick Multi Gripper...
  • Page 47 The time of the blowoff can be set in this func- tionality. Vacuum level Gives the vacuum level of each zone in real time Test Grip/Release Performs a Grip/Release test. Table 4-2: Release Command Window Functionalities PowerPick Multi Gripper...
  • Page 48 5. Specifications  NOTICE This manual uses the metric system. Unless specified, all dimensions are in millimeters. 5.1. Technical Dimensions 5.1.1. 100 mm Hollow Offset Link Fig. 5-1: Technical Dimensions of the 100 mm Hollow Offset Link PowerPick Multi Gripper...
  • Page 49 5.1.2. 200 mm Hollow Offset Link Fig. 5-2: Technical Dimensions of the 200 mm Hollow Offset Link 5.1.3. Wrist Extension Fig. 5-3: Technical Dimensions of the Wrist Extension PowerPick Multi Gripper...
  • Page 50 5.1.4. PowerPick Multi (Default Configuration) Fig. 5-4: Technical Dimensions of PowerPick Multi Gripper (Default Configuration) PowerPick Multi Gripper...
  • Page 51 Maximum acceleration in operating conditions 1.5 G Maximum acceleration in emergency stop situations 3.5 G UR20 = 45.68 lb Maximum payload PowerPick Multi ( Double Bellow suction cups UR20 = 20,72 kg / default config) UR30 = 21 kg UR30 = 46,3 lb...
  • Page 52 Noise level at optimal pressure 79 dBA Dry and filtered air as per ISO 8573-1 class Required media 7.4.4 Chart 5-1: Mechanical Specifications of PowerPick Multi Gripper 5.3. Tool Center Point and Center of Mass 5.3.1. PowerPick Multi Gripper Configuration X-off-...
  • Page 53 Table 5-2: TCP and Center of Mass for All PowerPick20 Gripper Configurations * Using single bellow cups reduces gripper weight by 150g. * When using single bellow suction cups, the TCP offset will be 10mm less in the Z-axis. PowerPick Multi Gripper...
  • Page 54 0.7 W Peak current 200 mA Hot swappable ESD safe Electrical connection 12-pole female M12 connector Table 5-3: Electrical Specifications of PowerPick Multi Gripper 5.5. Control Specifications Specification Value Communication protocol options Digital I/O Feedback Vacuum level (1- 5V ana-...
  • Page 55 6. Maintenance The maintenance operations presented in this section are for the average normal usage of the Robotiq PowerPick Multi Gripper. The maintenance intervals must be adjusted according to the environmental conditions such as: Operating temperature Humidity Presence of chemical(s) Presence of physical objects (debris, scraps, dust, grease, etc.)
  • Page 56 The PIAB 52mm double bellows (default), which is the default cup and comes with the gripper. This cup is optimized for the UR20 and is ideal for high SKU variability, box imperfections, and uneven surfaces (concave, convex, etc.). The PIAB 52mm single bellow (optional), which is best suited for higher payloads. PowerPick Multi Gripper...
  • Page 57 Every six (6) months Chart 6-2: Periodic inspection intervals Visually inspect the PowerPick Multi Gripper and pay attention to any visible damage or wear. If necessary, contact support@robotiq.com. If wear is visible on the suction cups, replace them. See the Spare Parts, Kits and Accessories section. If grip reliability is reduced or the grip time is increased (boxes are regularly dropped or vacuum level takes more time to be obtained, even if the rest of the elements are in good condition), replace the cups.
  • Page 58 - 1 x Pneumatic Valve - PiSaveSense SINGLE BELLOW CUP 52MM (1X) VAC-CUP-PIAB-52MM-SB ** Tool Socket for PiSave Installation included in kit only** Included: POWERPICK MULTI SHELL - 1 x PowerPick Multi Shell Cover for Gripper COVER ZONE 1 Zone 1 VAC-PPM-SHELL-COVER- ZONE1 PowerPick Multi Gripper...
  • Page 59 Item Description Ordering Number Included: POWERPICK MULTI SHELL VAC-PPM-SHELL-COVER- - 1 x PowerPick Multi Shell Cover for Gripper COVER ZONE 2 ZONE2 Zone 2 Included: - 1 x Electrical Connector Rear Mount M8-Male 8 connector - 1 x Electrical Connector Rear Mount M12M 5...
  • Page 60 Spare Parts, Kits and Accessories section). Verify that there is no air leak in the circuit between the PowerPick Multi and the suction cups. Verify that the air path, manifold and suction cups mesh filter are clean and not obstructed.
  • Page 61 During the warranty period, Robotiq will repair or replace any defective PowerPick Multi and any of its components, as well as verify and adjust the equipment free of charge if it needs to be repaired or if the original adjustment is erroneous. If the equipment is sent back for verification during the warranty period and found to meet all pertaining specifications, Robotiq will charge standard verification fees.
  • Page 62 Robotiq shall not be liable for damages resulting from the use of the PowerPick Multi, nor from special, incidental, or consequential damages. Robotiq shall also not be responsible for any failure in the performance of other items to which the PowerPick and any of its components is connected or the operation of any system of which it may be a part.
  • Page 63 10. Harmonized Standards The standards listed in the table below were followed, as far as applicable, for the design and production of the Robotiq PowerPick Multi Vacuum Gripper. Standard Year Description Safety of machinery — General principles for design —...
  • Page 64 11. Appendix Table 11-1: Pneumatic Diagram of PowerPick Multi with Filter-Regulator Unit PowerPick Multi Gripper...
  • Page 65 12. Contact Robotiq www.robotiq.com Contact Us Phone 1-888-ROBOTIQ (762-6847) (01) 418-380-2788 Outside US and Canada Technical support and engineering option 3 Sales option 2 Head office Robotiq: 966, chemin Olivier Suite 500 St-Nicolas, Québec G7A 2N1 Canada PowerPick Multi Gripper...