Zeiss Corona extreme User Manual
Zeiss Corona extreme User Manual

Zeiss Corona extreme User Manual

Spectroscopy
Hide thumbs Also See for Corona extreme:
Table of Contents

Advertisement

Quick Links

User Manual
Corona extreme
Carl Zeiss Spectroscopy GmbH

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Corona extreme and is the answer not in the manual?

Questions and answers

Summary of Contents for Zeiss Corona extreme

  • Page 1 User Manual Corona extreme Carl Zeiss Spectroscopy GmbH...
  • Page 2 Carl Zeiss Spectroscopy GmbH Carl-Zeiss-Promenade 10 Service: + 49 3641 64-3200 07745 Jena, Germany Phone: + 49 3641 64-2838 E-mail: service.spectroscopy@zeiss.com www.zeiss.com/spectroscopy EN_40_070_0022I | 2021-01 Design, scope of delivery and technical progress subject to change without notice. © Carl Zeiss Spectroscopy GmbH...
  • Page 3: Table Of Contents

    4.2.1 Mounting with standard flange 4.2.2 Mounting with power flange 4.2.3 Mounting with flange for GEA pipes 4.3 Connecting system components 4.4 Software installation 4.4.1 Installing the InProcess software 4.4.2 Activating licenses 5 System Operation EN_40_070_0022I | Corona extreme | User Manual...
  • Page 4 Fig. 9 Mounting the Corona extreme Fig. 10 Mounting the Corona extreme with the power flange Fig. 11 Mounting the Corona extreme with flange for GEA pipes Fig. 12 Connecting system components Fig. 13 Selecting the storage location and agreeing to the licensing terms Fig.
  • Page 5: About This User Manual

    The accessories customized for use with the Corona extreme make for easy and quick integration into customer facilities and systems.
  • Page 6: Use Of Safety Instructions

    • for keyboard commands, e.g.: Ctrl + C Instruction manuals Requirements • Stands for a requirement that must be fulfilled in order to successfully perform the upcoming action. Stands for an action step to be executed. Procedure User Manual | Corona extreme | EN_40_070_0022I...
  • Page 7: Safety

    The Corona extreme can be installed in ATEX Zone 21 and is protected against dust and high-pressure jets of water (IP66). The spectrometer may only be used for its intended purpose as described.
  • Page 8: Safety Instructions

    Please also ensure that it cannot be accidentally switched on again. The Corona extreme must not be started if it is damaged or wet. The device must not be opened in a potentially explosive atmosphere. Please also note that the power supply unit must not be used in a potentially explosive atmosphere.
  • Page 9: Environmental Management

    Doing so may cause the system to become irreparably damaged. Please note that only ZEISS service technicians or persons authorized by ZEISS are permitted to open the device. Note...
  • Page 10: Limitation Of Liability And Warranty

    (service.spectroscopy@zeiss.com) if any defects or faults occur on the device or individual components. The Corona extreme should be inspected by the Customer Service Department of Carl Zeiss Spectroscopy GmbH at least once a year to ensure optimal and safe operation of the system. Note For details concerning the warranty, please refer to the General Terms and Conditions of Carl Zeiss Spectroscopy GmbH.
  • Page 11: Device Description

    Corona extreme Device description Device description 3.1 Scope of supply The basic equipment of the standard version of the Corona extreme contains the following components: Fig. 1 Scope of supply Corona extreme spectrometer Acceptance report Delivery note and other documents accompanying the device...
  • Page 12: Variants

    (not included with the Corona extreme ST) Tab. 1 Corona extreme – variants This manual only refers to the "Corona extreme" (regardless of the actual variant in question). User Manual | Corona extreme | EN_40_070_0022I...
  • Page 13: Technical Design

    Measurement window with flange interface (Flange can be selected as required, see Section 7.2 "Accessories and spare parts") Base plate for mounting the Corona extreme to a customer interface Device housing (contains the measurement optics, electronics and optional PC) Connection panel (Ethernet, digital IN / OUT, power supply) and status display...
  • Page 14: Controls And Indicators

    (process light is visible in the measurement window) Tab. 2 Status LED – displays 3.3.3 Ground wire connection Fig. 4 Ground wire connection Screw for mounting a ground wire to the base plate User Manual | Corona extreme | EN_40_070_0022I...
  • Page 15: Electrical Connections

    Yellow IN 2 Gray OUT 0 Pink IN 3 Blue Power supply connection "POWER 12-24 V DC" – 3-pin socket Lemo connector FVG-2 W Wire number Assignment 12–24 V DC – n. k. EN_40_070_0022I | Corona extreme | User Manual...
  • Page 16: Mechanical Interfaces

    6 slotted holes with assembled standard flange. Variant 2: Mounting an optional flange to a customer interface and then mounting the Corona extreme via the slotted holes on the optional flange. Variant 3: Mounting an optional flange to a customer interface and then mounting the Corona extreme directly to the optional flange by means of on-site pipe clamps.
  • Page 17: Functional Description

    Section 4 "Installing the measuring system". 3.4 Functional description The Corona extreme is a measuring system which is used to determine the ingredients in solid, pasty and liquid organic materials. It has a light-intense, free-beam optic which provides short integration periods and internal referencing which guarantees reliable and reproducible measuring results.
  • Page 18: Software

    Device description Corona extreme The Corona extreme is operated at 12 – 24 V SELV/PELV and may be connected only to the intended power supply (safety extra-low voltage). It has a voltage input which is connected to a 12-24 V SELV power supply (35 W power supply unit/inrush current <...
  • Page 19: Installing The Measuring System

    Altitude of operation Up to 2000 m Tab. 3 Connection and environmental conditions Make sure the Corona extreme is in the correct position during installation planning. The sample material must run past the measurement window and make direct contact with it.
  • Page 20: Mounting The Corona Extreme

    Torx T25 screwdriver (not included) • At least 4 fastening screws (M6 or M8) for attaching the Corona extreme base plate to the customer interface in the length required on-site and with suitable securing elements for the fastening screws (e.g. toothed lock washers) •...
  • Page 21: Fig. 8 Mounting The Standard Flange

    4x threaded holes, M6 or M8 to be provided by the customer: (or clearance hole, 9 mm) Washers 6x slotted holes in base plate Securing elements Fastening screws, M6 / M8 (length according to on-site requirements) EN_40_070_0022I | Corona extreme | User Manual...
  • Page 22: Mounting With Power Flange

    Before placing the Corona extreme, make sure the positioning pin aligned with the corresponding recess in the Corona extreme base plate. Note The power flange has a positioning pin for aligning the Corona extreme.
  • Page 23: Fig. 10 Mounting The Corona Extreme With The Power Flange

    Mounting plate (customer-installed mechanical interface) Sealing ring (for power flange) Power flange Threaded hole M8, 4x (for mounting the Corona extreme) Positioning pin (for positioning the Corona extreme properly) Clearance holes with counter bore, 8x Fastening screws M6 x 10 (Torx), 8x...
  • Page 24: Mounting With Flange For Gea Pipes

    Unload the flange by fixing it to the pipe clamp – use the top and bottom nuts to clamp it to the pipe clamp's threaded rod – by hand. Mount the Corona extreme to the Flange with the four fastening screws and tighten by hand.
  • Page 25: Fig. 11 Mounting The Corona Extreme With Flange For Gea Pipes

    Corona extreme Installing the measuring system Fig. 11 Mounting the Corona extreme with flange for GEA pipes Corona extreme 4x fastening screws, M8 Base plate Flange for GEA pipes (including screws, see item 2) Clamping ring for process connection type N...
  • Page 26: Connecting System Components

    Lay all cables free of tensile stress, bending stress and torsional stress. Procedure Use a ground cable (green / yellow) to establish a ground connection between the Corona extreme housing and the installation site / vehicle's ground wire or ground connection. Use the ethernet cable to connect the Corona extreme to your computer.
  • Page 27: Software Installation

    Then click on INSTALL to start the installation process. Fig. 13 Selecting the storage location and agreeing to the licensing terms End the installation process by clicking on the Finish button. Fig. 14 Completing the installation EN_40_070_0022I | Corona extreme | User Manual...
  • Page 28: Activating Licenses

    "ZEISS License Activation Manual". As soon as you have activated the licenses, the software can be started. Note For details on the configuration and operation of the software, please refer to the "InProcess Manual". User Manual | Corona extreme | EN_40_070_0022I...
  • Page 29: System Operation

    The required software packages are installed and the licenses are activated. Procedure Establish the power supply for the Corona extreme measurement system. Check the display of the status LED on the Corona extreme. When the Corona extreme measurement system has booted up completely, the status LED will light up blue.
  • Page 30: Fig. 16 Select "Product Configuration

    Note Please make sure that you have set the correct device profile. "Corona extreme with standard flange" is set as the default profile. For details on changing the profile, refer to the technical description "Information on the device profiles of the Corona extreme and Corona process".
  • Page 31: Fig. 17 Select "Continuous Measurement

    Then select Continuous measurement. Fig. 17 Select "Continuous measurement" Save the product by clicking the Save button. Fig. 18 "Save" product Note For details on product adaptation, refer to the software description "InProcess Manual". EN_40_070_0022I | Corona extreme | User Manual...
  • Page 32: Fig. 19 Start Measurement

    System Operation Corona extreme Return to the start screen by clicking the Home button. Click the Measurement button. Start a measurement by clicking on the button for the desired product. Fig. 19 Start measurement User Manual | Corona extreme | EN_40_070_0022I...
  • Page 33: Help In Case Of Faults

    • Perform regular, internal calibrations temperature / humidity • Increase in sample temperature from halogen lamp • Lamp service life exceeded • Replace lamp Other errors, questions • Contact our customer service team and maintenance work EN_40_070_0022I | Corona extreme | User Manual...
  • Page 34 Help in case of faults Corona extreme User Manual | Corona extreme | EN_40_070_0022I...
  • Page 35: Maintenance

    Caution Danger due to hot surfaces! Let the Corona extreme measuring system cool down for at least 10 minutes before cleaning it. Follow the safety instructions for handling flammable liquids and solvents on the respective packages.
  • Page 36: Accessories And Spare Parts

    Maintenance Corona extreme 7.2 Accessories and spare parts Accessories for Corona extreme and Corona extreme ST Designation Order number PC 5000, 64-bit, Win 8.1, incl. mouse and keyboard 000000-0560-678 23" touchscreen monitor P2314T black / DELL 000000-0578-819 24" monitor U2412M black / DELL 000000-0551-321 Accessories –...
  • Page 37 Accessories – only for GEA flange Designation Order number GEA side glass 000000-0586-719 GEA clamping connection 000000-2182-125 O-ring HNBR 000000-0580-790 O-ring EPDM 000000-0580-792 Steel pipe clip DN 40 000000-0580-763 Steel pipe clip DN 50 000000-0580-762 EN_40_070_0022I | Corona extreme | User Manual...
  • Page 38 2x analog out 4 ... 20 mA Beckhoff terminal 000000-2161-639 with bus coupler Junction Box 100 W 000000-2172-305 Sampling button with connecting cable (3 m) 000000-2184-210 Sampling button with connecting cable (5 m) 000000-2186-146 User Manual | Corona extreme | EN_40_070_0022I...
  • Page 39 TURNSTEP adapter for petri dishes, 150 mm 000000-0469-085 Petri dish, diameter 190 mm, height 100 mm 000000-0455-659 Petri dish, diameter 190 mm, height 200 mm 000000-0573-705 Petri dish, diameter 80 mm, height 20 mm 000000-0467-718 EN_40_070_0022I | Corona extreme | User Manual...
  • Page 40: Storage And Transport

    The device must not be disposed of as domestic waste or via municipal waste disposal facilities. If the product is resold, the seller is obligated to inform the purchaser regarding its proper disposal. User Manual | Corona extreme | EN_40_070_0022I...
  • Page 41: Technical Data

    Power consumption 35 W Inrush current < 4 A Interfaces Communication Ethernet 100 Mbit / s Distance spectrometer – PC < 80 m (or extension via switch/ amplifier) Tab. 4 General technical data EN_40_070_0022I | Corona extreme | User Manual...
  • Page 42: Tab. 5 Optical Parameters

    Halogen lamp, 20,000 h Measuring spot 19 mm Warm-up time < 10 min Tab. 5 Optical parameters Interface description Trigger IN Trigger OUT 12 V IN 0 OUT 0 Tab. 6 Interface description User Manual | Corona extreme | EN_40_070_0022I...
  • Page 43 Information on device profiles Corona extreme, Corona process Technical Note Carl Zeiss Spectroscopy GmbH...
  • Page 44 Knowledge of this documentation helps to optimize the ZEISS spectrometer systems. There- fore, please familiarize yourself with the contents. In particular, make sure to follow the in- structions explaining how to handle the device safely. This document is subject to change with additional of technical development.
  • Page 45 Information on device profiles Applicable products: Corona extreme, Corona process Author: Dr. Mario Krause Date: August 2016 Description and objective of this document This document describes what device profiles are, why they are necessary, and how they are used. What is a profile? Every device requires configuration settings which, in addition to the technical settings (e.g.
  • Page 46 When these recommendations are met, a transfer of calibrations to other devices or to other measurement scenarios will be facilitated. • The Corona extreme can be mounted to pipes with GEA VARINE LINE N interface with the GEA flange offered by ZEISS. In this case the profile GEA must be used because it contains the calibration measurements performed in exactly this opti- cal setup.
  • Page 47 The desired profile can be changed in the subsequent dialog box. After re-initialization the devices will be operated with the configuration settings of the selected profile. How are new profiles created? New profiles can only be created by ZEISS support.

Table of Contents