Zeiss Corona process User Manual
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Zeiss Corona process User Manual

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User Manual
Corona process
Carl Zeiss Spectroscopy GmbH

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Summary of Contents for Zeiss Corona process

  • Page 1 User Manual Corona process Carl Zeiss Spectroscopy GmbH...
  • Page 2 Carl-Zeiss-Promenade 10 07745 Jena, Germany Service + 49 3641 64-1648 Office + 49 3641 64-2838 + 49 3641 64-2485 E-Mail service.spectroscopy@zeiss.com Internet www.zeiss.com/spectroscopy Publication number: UM Corona process / E | 2017-05 3rd edition May 2017 Subject to technical changes...

  • Page 3: Table Of Contents

    3.4 Software 3.4.1 ZEISS InProcess 3.4.2 IP addresses 4 Installing the measuring system 4.1 Preparing the installation 4.2 Installing the Corona process 4.3 Connecting system components 4.4 Software installation 4.4.1 Installing the InProcess software 4.4.2 Activating licenses 5 System Operation...
  • Page 4 Fig. 6 Functional description Fig. 7 Connection dimensions of the mounting device Fig. 8 Fastening the mounting device and the Corona process Fig. 9 Connecting system components Fig. 10 Selecting the storage location and agreeing to the licensing terms 26 Fig.
  • Page 5 Corona process Contents Fig. 26 Mounting the Corona process on the calibration device Fig. 27 Selecting a measuring system Fig. 28 Selecting a lamp Fig. 29 Resetting the lamp counter Fig. 30 Determining the white standard Fig. 31 Selecting the *.csv file Fig.
  • Page 6 Corona process Corona process | User Manual...

  • Page 7: About This User Manual

    The accessories adapted to the application areas of the Corona process enable simple and fast integration in its facilities and systems. The information contained in this User Manual will enable you to install the...

  • Page 8: Use Of Safety Instructions

    • for keyboard commands, e.g.: Ctrl + C • for product designations Instruction manuals Requirements • Stands for a requirement that must be fulfilled in order to successfully perform the upcoming action. Procedure Stands for an action step to be executed. Corona process | User Manual...

  • Page 9: Safety

    90 – 600 mm to the sample. The Corona process can be installed in ATEX Zone 22 and is protected against dust and temporary immersion (IP67). The spectrometer may only be used for its intended purpose as described.

  • Page 10: Safety Instructions

    Please also ensure that it cannot be accidentally switched on again. The Corona process must not be operated in damaged or damp condition. RISK OF EXPLOSION The device must not be opened in a potentially explosive atmosphere.

  • Page 11: Environmental Management

    Apart from the work described in Section 7 “Maintenance”, it is prohibited to perform any other interventions on the device. Otherwise the device may be irreparably damaged. The device may be opened only by ZEISS service engineers or by other persons authorized by ZEISS. Note...

  • Page 12: Limitation Of Liability And Warranty

    Apart from the work described in Section 7 “Maintenance”, no inadmissible maintenance or repair work may be performed on the device. Repairs may be performed only by employees of ZEISS Service or by persons authorized by ZEISS. Contact the Customer Service Dept. of Carl Zeiss Spectroscopy GmbH (service.spectroscopy@zeiss.com) if any defects or faults occur on the device or...

  • Page 13: Device Description

    Corona process Device description Device description 3.1 Scope of supply The basic equipment of the standard version of the Corona process contains the following components: Fig. 1 Scope of supply Corona process spectrometer Acceptance report Delivery note and other documents accompanying the device...

  • Page 14: Technical Design

    Connection panel (Ethernet, Digital IN / OUT, power supply) and status display Cooling element Carrying handle and mounting interface Device base (carrier for the measuring optics, the electronics and the connection panel) Device cover Distance sensor Measuring window Corona process | User Manual...

  • Page 15: Controls And Indicators

    (no light beam visible in measuring window) flashing blue after complete initialization (no light beam visible in measuring window) Tab. 1 LED status displays Note The light beam is visible only following initialization by the InProcess or Aspect software. Corona process | User Manual...

  • Page 16: Electrical Connections

    IN 2 gray OUT 0 pink IN 3 blue "12 – 24 V DC POWER" connection (power supply) – 3-pin socket Lemo connector FVG-2 W Wire number Assignment 12 – 24 V DC – n. k. Corona process | User Manual...

  • Page 17: Mechanical Interface

    Mechanical interface Mounting interface – Arbor with D = 22 mm and length = 110 mm Variant 1: Fastening of the Corona process with optional mounting device (in mounting package 000000-2107-066) from Carl Zeiss Spectroscopy GmbH (see also Section 4).

  • Page 18: Functional Description

    The Corona process features a mounting option for installing it on open transport systems, e.g. above conveyor belts. The Corona process is operated at 12 – 24 V SELV/PELV and may be connected only to the intended power supply (safety extra-low voltage).

  • Page 19: Fig. 6 Functional Description

    Corona process Device description Corona process Fig. 6 Functional description Mounting device (in mounting package 000000-2107-066) or customer-installed mechanical interface Mounting interface (handle) Corona process measuring system Lighting and measuring beam Sample material Conveyor belt (example) Corona process | User Manual...

  • Page 20: Software

    The following standard IP addresses are to be used: • Corona process: 192.168.0.177 If several Corona process measuring systems are operated in a device group with a single PC, each system must have its own IP address. In this case, the IP address must be changed.

  • Page 21: Installing The Measuring System

    Up to 2000 m Tab. 2 Connection and environmental conditions If you do not use the original mounting device from Carl Zeiss Spectroscopy GmbH ( 000000-2107-066 ), make sure that the customer-installed mechanical interface has the dimensions required to mount the Corona process.

  • Page 22: Installing The Corona Process

    Installing the measuring system Corona process 4.2 Installing the Corona process The Corona process is mounted on a customer interface according to customer- specific requirements. The example described below is explained based on the mounting option with the original mounting device (included in mounting package 000000-2107-066 ) from Carl Zeiss Spectroscopy GmbH.

  • Page 23: Fig. 8 Fastening The Mounting Device And The Corona Process

    Corona process Installing the measuring system Note For optimal use of the Corona process, we recommend installing the measuring system so that the sample material is transported past the distance sensor first and then past the measuring window. Procedure Screw the mounting device...

  • Page 24: Connecting System Components

    Make sure that the power supply is disconnected. The entire measuring system must be switched free of voltage. Requirements • Use only original parts supplied by Carl Zeiss Spectroscopy GmbH (see Section 7.4 “Accessories and spare parts” on page 55). • Have the following tools ready: –...

  • Page 25: Fig. 9 Connecting System Components

    Corona process Installing the measuring system Fig. 9 Connecting system components "ETHERNET" connection "Digital IN OUT" connection Protective cap (only for "Digital IN OUT" connection) "POWER 12 – 24 V DC" connection (power supply) Corona process | User Manual...

  • Page 26: Software Installation

    Then click on INSTALL to start the installation process. Fig. 10 Selecting the storage location and agreeing to the licensing terms End the installation process by clicking on the Finish button. Fig. 11 Completing the installation Corona process | User Manual...

  • Page 27: Activating Licenses

    For details on activation of the required licenses, please refer to the "ZEISS License Activation Manual". As soon as you have activated the licenses, the software can be started. Note For details on the configuration and operation of the software, please refer to the "InProcess Manual". Corona process | User Manual...
  • Page 28 Corona process Corona process | User Manual...

  • Page 29: System Operation

    Procedure Establish the power supply for the Corona process measurement system. Check the display of the Status LED on the Corona process. When the Corona process measurement system has booted up completely, the Status LED flashes blue in one second intervals.

  • Page 30: Fig. 13 Select Product Configuration

    Note Please make sure that you have set the correct device profile. The “Corona process default lamp” is set as the default profile. For details on changing the profile, refer to the technical description “Information on the device profiles of the Corona extreme and Corona process”.

  • Page 31: Fig. 14 Select Continuous Measurement

    Then select Continuous measurement. Fig. 14 Select continuous measurement Save the product. To do this, click on the Save button. Fig. 15 Save product Note For details on product adaptation, refer to the software description “InProcess Manual”. Corona process | User Manual...

  • Page 32: Fig. 16 Start Measurement

    System Operation Corona process Return to the start screen by clicking on the Home button. Click on the Measurement button. Start a measurement by clicking on the button for the desired product. Fig. 16 Start measurement Corona process | User Manual...

  • Page 33: Help In Case Of Faults

    • Fluctuations of ambient temperature • Performance of a regular internal and humidity referencing • Halogen lamp has reached end of life • Change to the spare lamp and replace the default lamp if necessary (only by instructed personnel) Corona process | User Manual...
  • Page 34 Help in case of faults Corona process Error Cause Remedy Other errors, questions • Contact customer service and maintenance work Corona process | User Manual...

  • Page 35: Maintenance

    Caution THERMAL ENERGY HAZARD Let the Corona process measuring system cool down for at least 10 minutes before starting to clean it. Follow the safety instructions for handling inflammable liquids and solvents on the respective packages.

  • Page 36: Changing Halogen Lamps

    Caution GENERAL RISK All specified activities may be performed only by Service staff of Carl Zeiss Spectroscopy GmbH or by properly instructed personnel. Caution THERMAL ENERGY HAZARD Let the halogen lamp to be replaced cool off for approx. 10 minutes before removing it.

  • Page 37: Fig. 17 Removing The System Cables

    Always replace both halogen lamps together if possible. • Have the following tools and accessories ready: – The tools belonging to the calibration device for the Corona process ȩ Phillips screwdriver PH2 (for older device versions) ȩ Open-end wrench, 8 mm A/F ȩ...

  • Page 38: Fig. 18 Removing The Corona Process From The Mounting Device

    Maintenance Corona process Removing the Corona process from the mounting device Loosen both clamping screws on the mounting device using a 6 mm Allen screw. Pull the Corona process out of the mounting device. Fig. 18 Removing the Corona process from the mounting device...

  • Page 39: Fig. 19 Removing The Base Of The Device From The Device Cover

    Turn the base of the device upside down (180°). The interior assemblies are now located face up and the carrying handle is located face down. Carefully deposit the base on an ESD workplace. Fig. 19 Removing the base of the device from the device cover Corona process | User Manual...

  • Page 40: Fig. 20 Finding The Right Lamp

    Note The procedure for changing the default lamp is described below. The procedure for changing the spare lamp is the same. Spare lamp Default lamp Fig. 20 Finding the right lamp Corona process | User Manual...

  • Page 41: Fig. 21 Disconnecting The Lamp Cable

    Unscrew three of the four screws from the lamp base with a TX 25 screwdriver Before unscrewing the last screw, hold the lamp holder securely to prevent inadvertent contact with the adjacent light guide Fig. 22 Unscrewing the lamp holder Corona process | User Manual...

  • Page 42: Fig. 23 Removing The Lamp Holder

    (as shown in the following illustration). Unscrew the three screws from the lamp holder using a TX 10 screwdriver and remove the clamping ring Remove the old halogen lamp from the lamp holder. Corona process | User Manual...

  • Page 43: Fig. 24 Removing The Old Halogen Lamp

    Insert the new halogen lamp in the lamp holder Align the new halogen lamp so that the black mark on the lamp socket pointing upwards in the mounting position. Fig. 25 Aligning the halogen lamp Corona process | User Manual...
  • Page 44 7.3 “Lamp calibration”). Final measures Installing the Corona process Perform work steps 3 to 5 from section 4.2 “Installing the Corona process” on page 22. Perform work steps 1 to 3 from section 4.3 “Connecting system components” on page 24.

  • Page 45: Lamp Calibration

    Have the reference standard ready. Preparing the measuring system for calibration Mount the Corona process on the calibration device. Fig. 26 Mounting the Corona process on the calibration device Connect the Ethernet cable and the power supply cable to the measuring system.
  • Page 46 Corona process Start the OSISManagementConsole.exe file under: ⇒ C:\Program Files (x86)\ZEISS\InProcess. If the Corona process measuring system has not yet been configured, select it for configuration under the menu option New. Fig. 27 Selecting a measuring system Selecting the lamp to be calibrated Right-click on dev Corona process and select calibration of the default lamp or calibration of the spare lamp.
  • Page 47 The program sequence must be performed completely for the default lamp and for the spare lamp. Resetting the lamp counter Reset the lamp counter by pressing the Yes button. Fig. 29 Resetting the lamp counter Corona process | User Manual...
  • Page 48 Fig. 30 Determining the white standard Fig. 31 Selecting the *.csv file Note Before continuing with the next steps, you should wait for 15 min in order to allow the lamps to warm up. Corona process | User Manual...
  • Page 49 Insert the white standard in the standard holder at position P6. Fig. 32 Mounting the white standard Adjust the Corona process with the adjusting screws so that the light beam is alligned to the center of the white standard. When the Corona process has been successfully aligned, press the OK button.
  • Page 50 P1. Loosen the clamping screw and slide the white standard along its sliding axis against the measuring window of the Corona process until it touches the measuring window. Sliding axis of the white/ black standard Standard holder White standard...
  • Page 51 Replace the white standard with the black standard and position the standard holder in position P2. Fig. 36 Positioning the black standard Fig. 37 Continuing the black calibration Press the OK button to continue the process. Corona process | User Manual...
  • Page 52 Position the standard holder incl. the white standard in position P2. Press the OK button to continue the process. Follow the instructions in the software and position the standard holder incl. the white standard until position P12 has been reached. Corona process | User Manual...
  • Page 53 Maintenance Saving the distance correction The calibration of the default lamp has been completed successfully and the correction has been saved under the following link: "C:\ProgramData\ZEISS\ OSIS\Device\..." Fig. 39 Saving the distance correction Press the OK button to continue the process.
  • Page 54 Corona process Final measures Calibration of the spare lamp Now calibrate the spare lamp by right-clicking on dev Corona process and selecting Calibration of spare lamp. Fig. 40 Selecting a spare lamp Repeat steps 4 to 10 for the spare lamp.

  • Page 55: Accessories And Spare Parts

    Power supply cable for Corona (7 m) 000000-2162-819 Power supply cable for Corona (10 m) 000000-2118-527 Power supply cable for Corona (15 m) 000000-2043-011 LEMO connector for power supply, 3-pin 000000-0547-288 Laboratory power supply unit 000000-2045-548 Corona process | User Manual...
  • Page 56 Order number InProcess Software 2.x 000000-2107-128 Software update to InProcess 2.x 000000-2114-851 The Unscrambler 000000-1360-276 (calibration development software, CAMO) OLUP (prediction engine, CAMO) 000000-1358-416 OLUC (classification engine, CAMO) 000000-1358-414 UCAL (prediction engine, Unity Scientific) 000000-2058-929 Corona process | User Manual...
  • Page 57 Petri dish, ∅ 190 mm, height 200 mm 000000-0573-705 Petri dish, ∅ 80 mm, height 20 mm 000000-0467-718 Spare parts Name Order number Corona porocess calibration bench 000000-2211-998 White standard (certified) 000000-2199-320 Black standard 000000-2199-318 Spare lamp 000000-2219-967 Corona process | User Manual...

  • Page 58: Storage And Transport

    The device must not be disposed of as domestic waste or via municipal waste disposal facilities. If the product is resold, the seller is obligated to inform the purchaser regarding its proper disposal. Corona process | User Manual...

  • Page 59: Technical Data

    40 W Inrush current < 4 A Interfaces Communication Ethernet 100 MBit / s Removal of spectrometer – PC < 80 m (at least cable of category 6 recommended for indoors) Tab. 3 General technical data Corona process | User Manual...
  • Page 60 Light source, lifetime 2 halogen lamps (1 redundant), each 10,000 h Warm-up time < 30 min Tab. 4 Optical parameters Interface description Trigger IN Trigger OUT 12 V IN 0 OUT 0 Tab. 5 Interface description Corona process | User Manual...

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