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Summary of Contents for Zeiss Corona process
- Page 1 User Manual Corona process Carl Zeiss Spectroscopy GmbH...
- Page 2 Carl Zeiss Spectroscopy GmbH Carl-Zeiss-Promenade 10 Service: + 49 3641 64-3200 07745 Jena, Germany Phone: + 49 3641 64-2838 Email: service.spectroscopy@zeiss.com www.zeiss.com/spectroscopy EN_40_070_0017I | 2020-11 Design, scope of delivery and technical progress subject to change without notice. © Carl Zeiss Spectroscopy GmbH...
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Page 3: Table Of Contents
2.2 Conformity 2.3 General safety instructions 2.4 Laser safety – Notes on Handling the Laser Components 2.4.1 Laser safety instructions 2.4.2 Warning and information labels of Corona process 2.4.3 Description of the laser radiation fields and paths 2.4.4 Technical data and certification of SICK DT20 Hi 2.5 Environmental management 2.6 Limitation of liability and warranty 3 Device description 3.1 Scope of supply... - Page 4 7.1 Cleaning and care 7.2 Accessories and spare parts 7.3 Storage and transport 7.4 Disposal 8 Technical data Appendix • Data sheet „DT20-P224B | DT20 Hi“, SICK AG • Certificate of compliance, SICK AG User Manual | Corona process | EN_40_070_0017I...
- Page 5 Fig. 7 Mechanical interface Fig. 8 Functional description Fig. 9 Connection dimensions of the mounting device Fig. 10 Fastening the mounting device and the Corona process Fig. 11 Connecting system components Fig. 12 Selecting the storage location and agreeing to the licensing terms Fig.
- Page 6 Corona process User Manual | Corona process | EN_40_070_0017I...
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Page 7: About This User Manual
The accessories adapted to the application areas of the Corona process enable simple and fast integration in its facilities and systems. The information contained in this User Manual will enable you to install the... -
Page 8: Use Of Safety Instructions
• for texts which are used in the software, e.g. names of buttons, tools, menus, • for keyboard commands, e.g.: Ctrl + C • for product designations Instruction manuals Requirements • Stands for a requirement that must be fulfilled in order to successfully perform the upcoming action. Procedure Stands for an action step to be executed. User Manual | Corona process | EN_40_070_0017I... -
Page 9: Safety Information
It is used to determine the ingredients and color of solid and pasty organic materials in diffuse reflection at a distance of 100 – 590 mm to the sample. The Corona process can be installed in ATEX Zone 22 and is protected against dust and temporary immersion (IP67). The spectrometer may only be used for its intended purpose as described. -
Page 10: General Safety Instructions
Please also ensure that it cannot be accidentally switched on again. The Corona process must not be operated in damaged or damp condition. RISK OF EXPLOSION The device must not be opened in a potentially explosive atmosphere. - Page 11 Apart from the work described in chapter "7 Maintenance" on page 39, it is prohibited to perform any other interventions on the device. Otherwise the device may be irreparably damaged. The device may be opened only by ZEISS service engineers or by other persons authorized by ZEISS. Note...
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Page 12: Laser Safety
Nominal Power Laser 655 nm < 1 mW 2.4.1 Laser safety instructions If used properly, the Corona process system will not pose any laser radiation risks for operating staff. Nevertheless, you should observe the following warnings: Caution RADIATION ENERGY HAZARD Never look directly into the measuring and laser beam. The bundled light of the halogen lamp and the laser can cause eye damage. -
Page 13: Warning And Information Labels Of Corona Process
The warning and information labels attached on the Corona process system must be observed. Check whether all of the labels shown below are provided on your instrument, and contact ZEISS Germany or one of the service agencies if you should discover that any of the labels should be missing. -
Page 14: Description Of The Laser Radiation Fields And Paths
DT20 Hi Window transmission: 91% 0 ... 580 mm 3 x 6 mm Fig. 2 Description of the laser radiation fields and paths 2.4.4 Technical data and certification of SICK DT20 Hi In the appendix to these user manual you will find a manufacturer's data sheet and the “certificate of compliance”. User Manual | Corona process | EN_40_070_0017I... -
Page 15: Environmental Management
The system must not be disposed of as domestic waste or be disposed of via municipal waste disposal facilities. If the product is resold, the seller is obligated to inform the purchaser regarding its proper disposal. EN_40_070_0017I | Corona process | User Manual... -
Page 16: Limitation Of Liability And Warranty
Apart from the work described in chapter "7 Maintenance" on page 39, no inadmissible maintenance or repair work may be performed on the device. Repairs may be performed only by employees of ZEISS Service or by persons authorized by ZEISS. -
Page 17: Device Description
Corona process Device description Device description 3.1 Scope of supply The basic equipment of the standard version of the Corona process contains the following components: Fig. 3 Scope of supply Corona process spectrometer Acceptance report Delivery note and other documents accompanying the device... -
Page 18: Technical Design
Connection panel (Ethernet, Digital IN / OUT, power supply) and status display Cooling element Carrying handle and mounting interface Device base (carrier for the measuring optics, the electronics and the connection panel) Device cover Distance sensor Measuring window User Manual | Corona process | EN_40_070_0017I... -
Page 19: Controls And Indicators
(no light beam visible in measuring window) flashing blue after complete initialization (no light beam visible in measuring window) Tab. 1 LED status displays Note The light beam is visible only following initialization by the InProcess or Aspect software. EN_40_070_0017I | Corona process | User Manual... -
Page 20: Electrical Connections
OUT 0 pink IN 3 blue "12 – 24 V DC POWER" connection (power supply) – 3-pin socket Lemo connector FVG-2 W Wire number Assignment 12 – 24 V DC – n. k. User Manual | Corona process | EN_40_070_0017I... -
Page 21: Mechanical Interface
Mechanical interface Mounting interface – Arbor with D = 22 mm and length = 110 mm Variant 1: Fastening of the Corona process with optional mounting device (in mounting package 000000-2107-066) from Carl Zeiss Spectroscopy GmbH (see also Section 4). -
Page 22: Functional Description
The Corona process features a mounting option for installing it on open transport systems, e.g. above conveyor belts. The Corona process is operated at 12 – 24 V SELV/PELV and may be connected only to the intended power supply (safety extra-low voltage). -
Page 23: Fig. 8 Functional Description
Device description Corona process Fig. 8 Functional description Mounting device (in mounting package 000000-2107-066) or customer-installed mechanical interface Mounting interface (handle) Corona process measuring system Lighting and measuring beam Sample material Conveyor belt (example) EN_40_070_0017I | Corona process | User Manual... -
Page 24: Software
The following standard IP addresses are to be used: • Corona process: 192.168.0.177 If several Corona process measuring systems are operated in a device group with a single PC, each system must have its own IP address. In this case, the IP address must be changed. -
Page 25: Installing The Measuring System
Up to 2000 m Tab. 2 Connection and environmental conditions If you do not use the original mounting device from Carl Zeiss Spectroscopy GmbH ( 000000-2107-066 ), make sure that the customer-installed mechanical interface has the dimensions required to mount the Corona process. -
Page 26: Installing The Corona Process
Installing the measuring system Corona process 4.2 Installing the Corona process The Corona process is mounted on a customer interface according to customer- specific requirements. The example described below is explained based on the mounting option with the original mounting device (included in mounting package 000000-2107-066 ) from Carl Zeiss Spectroscopy GmbH. -
Page 27: Fig. 10 Fastening The Mounting Device And The Corona Process
Corona process Installing the measuring system Note For optimal use of the Corona process, we recommend installing the measuring system so that the sample material is transported past the distance sensor first and then past the measuring window. Procedure Screw the mounting device... -
Page 28: Connecting System Components
Make sure that the power supply is disconnected. The entire measuring system must be switched free of voltage. Requirements • Use only original parts supplied by Carl Zeiss Spectroscopy GmbH (see section “7.2 Accessories and spare parts” on page 40). • Have the following tools ready: –... -
Page 29: Fig. 11 Connecting System Components
Corona process Installing the measuring system Fig. 11 Connecting system components "ETHERNET" connection "Digital IN OUT" connection Protective cap (only for "Digital IN OUT" connection) "POWER 12 – 24 V DC" connection (power supply) EN_40_070_0017I | Corona process | User Manual... -
Page 30: Software Installation
Then click on INSTALL to start the installation process. Fig. 12 Selecting the storage location and agreeing to the licensing terms End the installation process by clicking on the Finish button. Fig. 13 Completing the installation User Manual | Corona process | EN_40_070_0017I... -
Page 31: Activating Licenses
"ZEISS License Activation Manual". As soon as you have activated the licenses, the software can be started. Note For details on the configuration and operation of the software, please refer to the "InProcess Manual". EN_40_070_0017I | Corona process | User Manual... - Page 32 Corona process User Manual | Corona process | EN_40_070_0017I...
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Page 33: System Operation
The required software packages are installed and the licenses are activated. Procedure Establish the power supply for the Corona process measurement system. Check the display of the Status LED on the Corona process. When the Corona process measurement system has booted up completely, the Status LED flashes blue in one second intervals. -
Page 34: Fig. 15 Select Product Configuration
Note Please make sure that you have set the correct device profile. The “Corona process default lamp” is set as the default profile. For details on changing the profile, refer to the technical description “Information on the device profiles of the Corona extreme and Corona process”. -
Page 35: Fig. 16 Select Continuous Measurement
Fig. 16 Select continuous measurement Save the product. To do this, click on the Save button. Fig. 17 Save product Note For details on product adaptation, refer to the software description “InProcess Manual”. EN_40_070_0017I | Corona process | User Manual... -
Page 36: Fig. 18 Start Measurement
Corona process Return to the start screen by clicking on the Home button. Click on the Measurement button. Start a measurement by clicking on the button for the desired product. Fig. 18 Start measurement User Manual | Corona process | EN_40_070_0017I... -
Page 37: Help In Case Of Faults
• Install measuring system at a slight angle to the sample Repeatability of measured • Signal-to-noise ratio too low • Optimization or adaptation values too poor of integration time • Measuring time too long • See fluctuating measured values EN_40_070_0017I | Corona process | User Manual... - Page 38 • Halogen lamp has reached • Change to the spare lamp end of life and replace the default lamp if necessary (only by instructed personnel) Other errors, questions • Contact customer service and maintenance work User Manual | Corona process | EN_40_070_0017I...
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Page 39: Maintenance
Caution THERMAL ENERGY HAZARD Let the Corona process measuring system cool down for at least 10 minutes before starting to clean it. Follow the safety instructions for handling inflammable liquids and solvents on the respective packages. -
Page 40: Accessories And Spare Parts
Power supply cable for Corona (7 m) 000000-2162-819 Power supply cable for Corona (10 m) 000000-2118-527 Power supply cable for Corona (15 m) 000000-2043-011 LEMO connector for power supply, 3-pin 000000-0547-288 Laboratory power supply unit 000000-2045-548 User Manual | Corona process | EN_40_070_0017I... - Page 41 000000-2107-066 Accessories – Software Name Order number InProcess Software 2.x 000000-2107-128 Software update to InProcess 2.x 000000-2114-851 The Unscrambler 000000-1360-276 (calibration development software, CAMO) OLUP (prediction engine, CAMO) 000000-1358-416 OLUC (classification engine, CAMO) 000000-1358-414 UCAL (prediction engine, Unity Scientific) 000000-2058-929 EN_40_070_0017I | Corona process | User Manual...
- Page 42 Petri dish, ∅ 190 mm, height 200 mm 000000-0573-705 Petri dish, ∅ 80 mm, height 20 mm 000000-0467-718 Spare parts Name Order number Corona porocess calibration bench 000000-2211-998 White standard (certified) 000000-2199-320 Black standard 000000-2199-318 Spare lamp 000000-2219-967 User Manual | Corona process | EN_40_070_0017I...
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Page 43: Storage And Transport
The device must not be disposed of as domestic waste or via municipal waste disposal facilities. If the product is resold, the seller is obligated to inform the purchaser regarding its proper disposal. EN_40_070_0017I | Corona process | User Manual... - Page 44 Maintenance Corona process User Manual | Corona process | EN_40_070_0017I...
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Page 45: Technical Data
Inrush current < 4 A Interfaces Communication Ethernet 100 MBit / s Removal of spectrometer – PC < 80 m (at least cable of category 6 recommended for indoors) Tab. 3 General technical data EN_40_070_0017I | Corona process | User Manual... -
Page 46: Tab. 4 Optical Parameters
2 halogen lamps (1 redundant), each 10,000 h Warm-up time < 30 min Tab. 4 Optical parameters Interface description Trigger IN Trigger OUT 12 V IN 0 OUT 0 Tab. 5 Interface description User Manual | Corona process | EN_40_070_0017I... - Page 47 DT20-P224B DT20 Hi DISPLACEMENT MEASUREMENT SENSORS...
- Page 48 DT20-P224B | DT20 Hi DISPLACEMENT MEASUREMENT SENSORS Ordering information Type Part no. DT20-P224B 1040405 Other models and accessories www.sick.com/DT20_Hi Detailed technical data Mechanics/electronics Supply voltage V DC 10 V ... 30 V Ripple ≤ 5 V Power consumption ≤ 1.8 W Warm-up time ≤ 10 min Housing material Metal (zinc diecast) Window material Plastic (PMMA)
- Page 49 DT20-P224B | DT20 Hi DISPLACEMENT MEASUREMENT SENSORS Response time ≥ 2.5 ms Measuring frequency ≤ 400 Hz Output time ≥ 2.5 ms Light source Laser, red visible red light Laser class 2 (IEC 60825-1:2014, EN 60825-1:2014) Typ. light spot size (distance) 6 mm x 12 mm (1000 mm) Additional function Set moving average fast/medium/slow, switching mode: distance to object (DtO), teach-in of digital output, invertable digital output, teach-in of analog output, Invertable analog output, Multifunctional input: laser off / external teach-in / deactivated, switch-off display, lock user in- terface...
- Page 50 DT20-P224B | DT20 Hi DISPLACEMENT MEASUREMENT SENSORS ECl@ss 7.0 27270801 ECl@ss 8.0 27270801 ECl@ss 8.1 27270801 ECl@ss 9.0 27270801 ECl@ss 10.0 27270801 ECl@ss 11.0 27270801 ETIM 5.0 EC001825 ETIM 6.0 EC001825 ETIM 7.0 EC001825 UNSPSC 16.0901 41111613 Dimensional drawing (Dimensions in mm (inch)) 54.1 (2.13) 48.6...
- Page 51 DT20-P224B | DT20 Hi DISPLACEMENT MEASUREMENT SENSORS Connection type Male connector M12, 5-pin Connection diagram ① Multifunctional input (MF) Adjustment possible Adjustments ① Status display for supply voltage active (green) ② Status indicator digital output (orange) ⑦ Control elements and display 2020-12-02 07:49:01 | Product data sheet DISTANCE SENSORS | SICK Subject to change without notice...
- Page 52 DT20-P224B | DT20 Hi DISPLACEMENT MEASUREMENT SENSORS Recommended accessories Other models and accessories www.sick.com/DT20_Hi Brief description Type Part no. Mounting brackets and plates Mounting bracket, stainless steel, without mounting material, for DT20 Hi, without BEF-WN-DT20 4043524 mounting hardware Plug connectors and cables Head A: female connector, M12, 5-pin, straight, A-coded YF2A15- 2096239...
- Page 53 SICK At A GlAnCe SICK is one of the leading manufacturers of intelligent sensors and sensor solutions for industrial applica- tions. A unique range of products and services creates the perfect basis for controlling processes securely and efficiently, protecting individuals from accidents and preventing damage to the environment. We have extensive experience in a wide range of industries and understand their processes and require- ments.
- Page 54 C E R T I F I C A T E O F C O M P L I A N C E 20120530-E181493 Certificate Number E181493-20120527 Report Reference 2012-MAY-30 Issue Date SICK AG Issued to: ERWIN-SICK-STRASSE 1 79183 WALDKIRCH GERMANY INDUSTRIAL CONTROL EQUIPMENT, PROXIMITY SWITCHES This is to certify that representative samples of...
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