Warrior Winches S17500 Assembly & Operating Instructions

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ELECTRICAL WINCH
S17500
Assembly & Operating Instructions

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Summary of Contents for Warrior Winches S17500

  • Page 1 ELECTRICAL WINCH S17500 Assembly & Operating Instructions...
  • Page 2: Table Of Contents

    WINCH WORKING DEMONSTRATION ..........1 0 REPLACING THE WIRE ROPE ............1 1 MAINTENANCE ..................1 1 TROUBLE SHOOTING ................1 2 WINCH ASSEMBLY DRAWING S17500 ..........1 3 WINCH PARTS LIST S17500 ..............1 4 SPECIFICATION ................... 1 5...
  • Page 3: Introduction

    INTRODUCTION Congratulations on your purchase of a high quality winch. We design and build winches to strict specifications and with proper use and maintenance will bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this winch.
  • Page 4: Getting To Know Your Winch

    GETTING TO KNOW YOUR WINCH Your winch is a powerful piece of machinery. It is important that you understand the basics of its operation and specifications so that when you need to use it, you can use it with confidence and safety. Below is a list of the components of your winch and their use.
  • Page 5: Safety Precautions

    11. Wireless Remote Control: allow you control winch up to 50 Ft away. 12. Universal Flat Bed Mounting Channel: Your winch could have been optionally supplied with a flat bed mounting channel that can be mounted to most flat surfaces such as trailers, step bumpers, truck beds, etc. The mounting channel also has holes to accept your roller fairlead.
  • Page 6 WARNING – The wire rope may break before the motor stalls. For heavy loads at or near rated capacity, use a pulley block/snatch block to reduce the load on the wire rope. WARNING -Never step over a cable, or go near a cable under load (in tension). WARNING - Don’t move the vehicle to pull a load (towing) on the winch cable.
  • Page 7: General Tips For Safe Operation

    CAUTION - If the motor stalls do not maintain power to the winch. Electric winches are designed and made for intermittent use and should not be used in constant duty applications. CAUTION - Never disengage the clutch when there is a load on the winch. CAUTION –...
  • Page 8: Winching Techniques A-Z

    · Never connect the cable back to itself. This will cause cable damage. Always use a snatch block, sling or chain of suitable strength as shown in the illustrations. · Store the remote control inside your vehicle in a place that it will not be damaged.
  • Page 9: Winch Assembly And Mounting

    n. Clear the area. Make sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point. o. Begin winching. Be sure that the wire rope is winding evenly and tightly around the drum.
  • Page 10 major sections (motor, drum and gear housing) are properly aligned. Proper alignment of the winch will allow even distribution of the full rated load. 2. If your winch choices the mounting channel. Start by connecting the roller fairlead (Part# S1750900) to the mounting channel using 2 each of the cap screw M12 X 30 (Part# S1750025), lock washer (Part# S1750022) and securing (Make sure the screw is placed through the mounting channel and roller fairlead from inside the channel.
  • Page 11: Mounting Drawing

    If the drum is turning and collecting more cable then reverse the leads on the motor. Repeat and check rotation. MOUNTING DRAWING S17500 O UT WINCH ACCESSORIES YOU WILL NEED NOT INCLUDED WITH YOUR WINCH Gloves –...
  • Page 12: Winch Working Demonstration

    CAUTION Do not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch. Fig 3.2 Fig 3.2 Short pulls from an angle can be used to straighten the vehicle. Long pulls should be done with the wire rope at a 90°...
  • Page 13: Replacing The Wire Rope

    6. While standing aside of the tow path, hold and operate the switch assembly supplied by your choice. To reverse directions, wait until the motor stops before reversing directions. 7. When the pulling is complete, remove the switch assembly (Part# S1751000). From the female connector of the directional valve and replace the female connectors cover.
  • Page 14: Trouble Shooting

    TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION -Switch Assembly not -Insert switch assembly all the way into the connected properly connector. -Loose battery cable -Tighten nuts on all cable connections. connections Motor does not -Replace switch assembly. -Defective switch turn on -Check for voltage at armature port with Switch assembly pressed.
  • Page 15: Winch Assembly Drawing S17500

    WINCH ASSEMBLY DRAWING S17500...
  • Page 16: Winch Parts List S17500

    WINCH PARTS LIST S17500 Part # Description Remark S1750001 Terminal Protector S1750002 Screw M8 x 20 Lock Washer Φ8 S1750003 S1750100 Motor Assembly S1750004 Screw M10 x 35 Lock Washer Φ10 S1750005 S1750006 Motor Bracket S1750007 Bushing-Drum S1750008 Coupling S1750200...
  • Page 17: Specification

    SPECIFICATION Rated line pull 17500 lbs (7938 kgs) 12V:Input: 5.4kW / 7.1hp;Output: 2.9 kW /3.9hp Motor: series wound 24V:Input: 6.0kW / 7.9hp;Output: 3.1 kW /4.1hp Gear reduction ratio 430:1 Cable (Dia.× L) Ø15/32 "×87 ' (Ø12mm×26.5m) Ø3.5 "×8. 6" (Ø89mm×219mm) Drum size (Dia.×...
  • Page 18: Warranty

    WARRANTY Your winch has been manufactured and tested to the highest standards. Please ensure you read and understand the assembly and operating instructions before use. Failure to comply with these instructions or any improper use of the equipment will terminate the warranty. Please ensure you record the information below: Distributor Date of Purchase...

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