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Warrior Winches S9500 Owner's Manual

Samurai winch
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WINCH MODELS:
S2500EN, S4000EN, S5250EN, S6000EN,
S8000, S9500/SD, S12000, S14500
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in
serious injury. Specifications, descriptions and images in this manual are as accurate as known at the time of publication, but are subject to change without notice.
SAMURAI WINCH
OWNERS MANUAL
ENGLISH
Doc-rev 20230425

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  • Page 1 OWNERS MANUAL WINCH MODELS: ENGLISH S2500EN, S4000EN, S5250EN, S6000EN, S8000, S9500/SD, S12000, S14500 Doc-rev 20230425 SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in...

  • Page 2: Getting To Know Your Winch

    INTRODUCTION WINCH MANUAL INTRODUCTION GETTING TO KNOW YOUR WINCH Congratulations on your purchase of a winch. We design and build Your winch is a powerful piece of machinery. It is important that you winches to strict specifications and with proper use and maintenance your understand the basics of its operation and specifications so that winch should bring you years of satisfying service.

  • Page 3: Important Safety Instructions

    WINCH MANUAL IMpORTANT SAFETY INSTRUCTIONS IMpORTANT SAFETY INSTRUCTIONS DANGER  DANGER When re-spooling the cable Ensure that the cable spools in the  under-wind position with the cable entering the drum from the DO NOT EXCEED RATED CAPACITY. bottom, not the top. To re-spool correctly, and while wearing gloves, keep a slight tension on the cable while pushing the remote control button to draw in the cable.
  • Page 4 IMpORTANT SAFETY INSTRUCTIONS WINCH MANUAL WARNING NOTICE   Keep children away. Children must never be allowed in the work area, The vehicle engine should always be kept running during winching Do not let them handle machines, tools, extension cords or operate operation to minimize battery drain and maximize power and speed this tool.
  • Page 5 WINCH MANUAL IMpORTANT SAFETY INSTRUCTIONS CAUTION WARNING   Always re-spool cable neatly after any operation this will avoid any Do not operate tool if under the influence of alcohol or drugs. winch cable misalignment for the next use Read warning labels on prescription to determine if your judgment or reflexes are impaired while taking drugs.

  • Page 6: Winch Assembly And Mounting

    WINCH MANUAL WINCH ASSEMBLY AND MOUNTING WINCH ASSEMBLY AND MOUNTING Relay Black long wire assembly (connect the earth Red Battery + terminal on the motor) Connect to motor F2 Black Battery - Remote Control J(+) Wireless Remote Control Connect to Motor F1 Connect to Motor A Optional Red long wire assembly.

  • Page 7: Rigging Techniques

    RIGGING TECHNIQUES WINCH MANUAL CAUTION  Batteries contain gases which are flammable and explosive. Wear eye protection during installation and remove all jewelry. Do not lean over battery while making connections. 6. Assemble the Clevis Hook to the cable. Take off the pin from the Clevis Hook, connect the Clevis Hook to the cable and mount the pin back to the Clevis Hook.

  • Page 8: Winching Techniques A-Z

    WINCH MANUAL WINCHING TECHNIQUES A-Z s. Secure the vehicle. Be sure to set the brakes and place the vehicle in park. t. Release the tension on the wire rope. The winch is NOT designed as securing device and should NEVER hold a load or secure whilst in transport, winch cable MUST be released when equipment or vehicle is secure.

  • Page 9: Troubleshooting

    WINCH MANUAL TROUBLESHOOTING TROUBLESHOOTING Problem Cause Solution Remote assembly not connected properly Check remote lead and connections. Loose battery cable connections Check battery and connections. Defective remote assembly Replace remote lead assembly. Motor does not turn on Check for voltage at armature port with Switch Defective motor pressed.

  • Page 10: Warranty

    WINCH MANUAL WARRANTY* WARRANTY* Other Exclusions This Warranty does not cover steel cables, synthetic ropes, fairleads, BPE Limited Ltd are the sole distributors of these WARRIOR wireless remotes or any exterior finishes outside thirty (30) Days from WINCHES and associated brands/equipment. purchase.

  • Page 11: Specifications

    SpECIFICATIONS WINCH MANUAL SpECIFICATIONS S2500EN Rated line pulls 5500Lbs (2500KG) Gear reduction ratio 230:1 Motor 12V: Input:4.6KW/6.5HP Output: 2.7kW/3.6hp Overall dimensions 580 mm ×160mm ×248mm (22.8”×6.3”×9.8”) Drum size Ø72mm×223 mm (Ø2.8 “×8.8 “) Cable Ø8mm × 23m (Ø0.31” × 75.4 ‘) Net Weight 40kg (88.1 lbs)
  • Page 12 SpECIFICATIONS WINCH MANUAL WINCH ASSEMBLY DRAWING S2500EN...
  • Page 13 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (S2500EN) Part Number Description Qty. Part Number Description Qty. 35 250035 250001 Terminal Protect Connecting Piece 36 251300 250100 Motor Assembly Wireless Switch Receiver 250002 Cap Screw M10 x 35 Relay With Screw 37 251400...
  • Page 14 SpECIFICATIONS WINCH MANUAL SpECIFICATIONS S4000EN Rated line pulls 8800 lbs (4000KG) Gear reduction ratio 430:1 Motor 12V: Input: 4.9kW / 7.0hp Output: 2.9 kW /3.9hp 24V: Input: 6.0kW / 7.9hp Output: 3.1 kW /4.1hp Overall dimensions 610 mm ×214mm ×282mm (24”×8.5”×11.1”) Drum size Ø90mm×219 mm (Ø3.5“×8.6 “) Cable...
  • Page 15 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING S4000EN...
  • Page 16 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (S4000EN) Part Number Description Qty. Part Number Description Qty. 36 N1750024 N1750001 Terminal Protector Mounting Play 37 N1750025 N1750002 Screw M8 x 20 Connecting Piece N1750003 Lock Washer Ø8 38 N1750026 Connecting Piece N1750100 Motor Assembly Relay With Screw 39 N1751200...
  • Page 17 SpECIFICATIONS WINCH MANUAL SpECIFICATIONS S5250EN Rated line pulls 11500 Lbs (5250KG) Gear reduction ratio 430:1 Motor 12V:Input: 4.9kW / 7.0hp;Output: 2.9 kW /3.9hp 24V:Input: 6.0kW / 7.9hp;Output: 3.1 kW /4.1hp Overall dimensions 610 mm ×218mm ×272mm (24”×8.5”×10.7”) Drum size Ø100mm×219 mm (Ø3.9“×8.6 “) Cable Ø11mm ×...
  • Page 18 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING S5250...
  • Page 19 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (S5250EN) Part Number Description Qty. Part Number Description Qty. 36 N1750024 N1750001 Terminal Protector Mounting Play 37 N1750025 N1750002 Screw M8 x 20 Connecting Piece N1750003 Lock Washer Ø8 38 N1750026 Connecting Piece N1750100 Motor Assembly Relay With Screw 39 N1751200...
  • Page 20 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS S6000EN Rated line pulls 13200 Lbs (6000kg) Gear reduction ratio 430:1 Motor 12V:Input: 4.9kW / 7.0hp;Output: 2.9 kW /3.9hp 24V:Input: 6.0kW / 7.9hp;Output: 3.1 kW /4.1hp Overall dimensions 610 mm ×259mm ×301mm (24”×10.2”×11.9”) Drum size Ø114mm×204 mm (Ø4.5“×8.2 “) Cable Ø12mm ×...
  • Page 21 SpECIFICATIONS WINCH MANUAL WINCH ASSEMBLY DRAWING S6000EN...
  • Page 22 SpECIFICATIONS WINCH MANUAL WINCH pARTS LIST (S6000EN) Part Number Description Qty. Part Number Description Qty. 36 060EN0025 060EN0001 Screw M8 x 25 Connecting Piece 37 060EN0026 060EN0002 Lock Washer Ø8 Connecting Piece 060EN0100 Motor Assembly Relay With Screw 38 060EN1100 Assembly 060EN0003 Screw M10 x 30...
  • Page 23 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS S8000 Rated line pulls 8000 lbs (3628kg) Gear reduction ratio 196:1 Motor 12V:Input:5.8hp/4.3Kw Output: 2.7hp/2.0kW 24V:Input:7.4hp/5.5Kw Output: 3.8hp/2.8kW Overall dimensions 559 mm ×160mm ×248mm (22”×6.3”×9.8”) Drum size Ø63mm×223 mm (Ø2.48 “×8.8 “) Synthetic rope Wire rope Cable Ø8mm ×...
  • Page 24 SpECIFICATIONS WINCH MANUAL WINCH ASSEMBLY DRAWING S8000...
  • Page 25 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (S8000) Part Number Description Qty. Part Number Description Qty. 35 V801300 V950100 Motor Assembly Wireless Switch Receiver V800001 Cap Screw M10 x 35 Relay with Screw 36 V1201400 Assembly V800002 Lock Washer Ø10 Cover with Screw 37 V951500 V800003 Think Flat Washer Ø10...
  • Page 26 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS S9500SD Rated line pulls 9500 lbs (4309kg) Gear reduction ratio 196:1 Motor 12V:Input:6.1hp/4.6Kw Output:2.8hp/2.1kW 24V:Input:7.6hp/5.7Kw Output:3.8hp/2.8kW Overall dimensions 456 mm ×160mm ×248mm (18”×6.3”×9.8”) Drum size Ø63mm×120 mm (Ø2.48 “×4.7 “) Synthetic rope Wire rope Cable Ø9.5mm×15m (Ø0.37”×49.2 ‘) Ø9.2mm×14m (Ø0.36”×45.9 ‘) Synthetic rope Wire rope...
  • Page 27 SpECIFICATIONS WINCH MANUAL WINCH ASSEMBLY DRAWING S9500SD...
  • Page 28 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (S9500SD) Part Number Description Qty. Part Number Description Qty. 34 V95SD0024 V950100 Motor Assembly Connecting Piece 35 V95SD1300 V95SD0001 Cap Screw M10 x 35 Wireless Switch Receiver V95SD0002 Lock Washer Ø10 Relay with Screw 36 V1201400 Assembly V95SD0003...
  • Page 29 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS S9500 Rated line pulls 9500 lbs (4309kg) Gear reduction ratio 196:1 Motor 12V:Input:6.1hp/4.6Kw Output:2.8hp/2.1kW 24V:Input:7.6hp/5.7Kw Output:3.8hp/2.8kW Overall dimensions 559 mm ×160mm ×248mm (22”×6.3”×9.8”) Drum size Ø63mm×223 mm (Ø2.48 “×8.8 “) Synthetic rope Wire rope Cable Ø9.5mm×25m (Ø0.37”×82‘) Ø9.2mm×26m (Ø0.36”×85.3 ‘) Synthetic rope Wire rope...
  • Page 30 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING S9500...
  • Page 31 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (S9500) Part Number Description Qty. Part Number Description Qty. 35 V951300 V950100 Motor Assembly Wireless Switch Receiver V950001 Cap Screw M10 x 35 Relay with Screw 36 V1201400 Assembly Lock Washer Φ10 V950002 Cover with Screw Think Flat Washer Φ10 37 V951500 V950003...
  • Page 32 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS S12000 Rated line pulls 12000 lbs (5443kg) Gear reduction ratio 253:1 Motor 12V:Input:6.7hp/5.0Kw Output:3.2hp/2.4kW 24v:Input:8.0hp/6.0Kw Output:4.2hp/3.1kW Overall dimensions 559 mm ×160mm ×248mm (22”×6.3”×9.8”) Drum size Ø63mm×223 mm (Ø2.48 “×8.8 “) Synthetic rope Wire rope Cable Ø11mm×25m (Ø0.43”×82 ‘) Ø10.2mm×25.5m (Ø0.4”×83.6 ‘) Synthetic rope Wire rope...
  • Page 33 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING S12000...
  • Page 34 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (S12000) Part Number Description Qty. Part Number Description Qty. 35 V1201300 V1200100 Motor Assembly Wireless Switch Receiver V1200001 Cap Screw M10 x 35 Relay with Screw 36 V1201400 Assembly Lock Washer Φ10 V1200002 Cover with Screw Think Flat Washer Φ10 37 V1201500 V1200003...
  • Page 35 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS S14500 Rated line pulls 14500 lbs (6577kg) Gear reduction ratio 253:1 Motor 12V:Input:7.2hp/5.4Kw Output:3.6hp/2.7kW 24V:Input:8.3hp/6.2Kw Output:4.4hp/3.3kW Overall dimensions 593 mm ×160mm ×248mm (23.35”×6.3”×9.8”) Drum size Ø63mm×223 mm (Ø2.48 “×8.8 “) Synthetic rope Wire rope Cable Ø11mm×25m (Ø0.43”×82 ‘) Ø10.2mm×25.5m (Ø0.4”×83.6 ‘) Synthetic rope Wire rope...
  • Page 36 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING S14500...
  • Page 37 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (S14500) Part Number Description Qty. Part Number Description Qty. 34 V1450024 V1450100 Motor Assembly Connecting Piece 35 V1451300 V1450001 Cap Screw M10 x 35 Wireless Switch Receiver V1450002 Lock Washer Ø10 Relay with Screw 36 V1451400 Assembly V1450003...
  • Page 38 Zertifikatnr. / Certificat nr / Certificate No. Lieferant und Emittent / Fournisseur et émetteur / Supplier and Issuer: Gerät(e) / Dispositif (s) / Equipment 12V / 24V Samurai Electric Winch Modell / Modéle / Model 800VS12, 800VS24, 800VA12, 800VA24, 950SVS12, 950SVS24, 950VA12, 950VA24, 9HSVS12, 9HSVS24, 9SVA12, 9HSVA24, 95DVS12, 95DVS24, 95DVA12, 95DVA24, 120VS12, 120VS24, 120VA12, 120VA24,...
  • Page 39 Certificate No. Supplier and Issuer: Equipment 12V, 24V Samurai Electric Winches Model 800VS12, 800VS24, 800VA12, 800VA24, 950SVS12, 950SVS24, 950VA12, 950VA24, 9HSVS12, 9HSVS24, 9SVA12, 9HSVA24, 95DVS12, 95DVS24, 95DVA12, 95DVA24, 120VS12, 120VS24, 120VA12, 120VA24, 950VA12, 145VS12, 145VS24, 145VA12, 145VA24, 175SS12, 175SS24, 175SA12, 175SA24, 200SS12, 200SS24, 200SA12, 200SA24, 25ENS12, 25ENS24, 40ENS12, 40ENS24, 52ENS24, 60ENS24 Serial Number...
  • Page 40 For warranty and repair enquiries, please contact the retailer where you purchased your winch product. Service & Technical Contacts United Kingdom: Germany: France: BPE Holdings BPE Solutions Deutschland GmbH BPE Solutions France SAS Unit 17-18 Altrottstraße 31 3 Boulevard de Belfort Bradley Hall Trading Estate D-69190 Walldorf 59000 Lille...

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