Summary of Contents for TDK-Lambda Genesis GSPS10-3000
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SAFETY AND INSTALLATION MANUAL Manual Supplements The full user manual is available on TDK-Lambda website or can be ordered; refer to user manual IA761-04-02_. For units equipped with MODBUS TCP interface option, refer to MODBUS TCP user manual IA761-04-04_. For units equipped with EtherCAT interface option, refer to EtherCAT user manual IA761-04-05_.
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Product Test Results As part of TDK-Lambda’s efforts to protect the global environment and as part of TDK’s Sustainability Vision, we are happy to notify you that we have launched an online product test results database. To reduce paper waste, starting in September 2022, TDK-Lambda Ltd. will stop printing individual product test results which used to be included in a unit’s package.
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TABLE OF CONTENTS GENERAL INFORMATION .......................... 1 WARRANTY ............................. 1 ENVIRONMENTAL COMPLIANCE ....................... 2 INTENDED USE ............................3 LIFTING AND CARRYING ........................... 3 NORMAL POSITION USE ........................... 3 INSULATION REQUIREMENTS ........................3 LONG-TERM STORAGE METHOD AND LONG-TERM STORAGE PERIOD ............4 SAFETY AND EMC APPROVALS ........................
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Turn-On Check Procedure ....................42 4.8.1 General ........................ 42 4.8.2 Before Operation....................42 4.8.3 Constant Voltage Check (Standard Master Power Supply) ......... 42 4.8.4 Constant Voltage Check (Blank Panel Master Power Supply) ......43 4.8.5 Constant Current Check (Standard Master Power Supply) ......... 43 4.8.6 Constant Current Check (Blank Panel Master Power Supply) ......
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For products returned to TDK-Lambda for warranty service, the buyer shall prepay shipping charges to TDK- Lambda, and TDK-Lambda shall pay the shipping charges to return the product to the buyer. Refer to Section 4.4 for information on re-packing for shipment.
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For additional environmental information, refer to the TDK-Lambda environmental compliance web page at https://www.emea.lambda.tdk.com/environment_policy. This page contains the environmental regulations and directives with which TDK-Lambda complies, as well as other environmental information not included in this document. Waste Electrical and Electronic Equipment (WEEE) EU Customers: At the end of the product life cycle, all products must be sent to a WEEE recycling center.
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INTENDED USE This product is a professional equipment intended for use in an industrial or laboratory environment for generating DC output power within the limits of each model’s input and output specifications. It is NOT intended for home use. This equipment is intended for use by a professional, trained, or knowledgeable person who has received satisfactory training to be qualified to use this equipment.
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LONG-TERM STORAGE METHOD AND LONG-TERM STORAGE PERIOD 1. Keep the product in its carton box. 2. Do not apply excessive vibration, shock, or mechanical stress directly to the product. 3. Keep the product away from direct sunlight. 4. For long-term storage temperature and humidity, the following conditions shall be used as a guideline: Temperature range: 5°C–30°C.
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Certain Hazardous Substances in Electrical & Electronic Equipment regulation 2012. UKCA “Declaration of Conformity” in accordance with the preceding directives and standards has been made and is available on a file at our UK representative TDK-Lambda UK Limited, Kingsley Avenue, Ilfracombe, Devon EX34 8ES.
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FCC Notice This device complies with Part 15 of the FCC rules. The operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC rules.
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Failure to comply with the safety precautions or warnings presented in this document violates safety standards of design, manufacture and intended use of this equipment and may impair the built-in protections within. TDK-Lambda shall not be liable for user’s failure to comply with these requirements.
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ENVIRONMENTAL These products are IP20, and therefore chemicals/solvents, cleaning agents and other liquids must not be used. ENVIRONMENT These products are designed for use within a Pollution Degree 2, Overvoltage Category II environment, and must be operated within the environmental conditions (temperature, altitude, etc.) specified in the safety and installation manual.
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CLASS I WARNING The unit is Class I product. To minimize electrical shock hazard, the unit must be reliably earthed and professionally installed. Any interruption of the protective ground conductor or disconnection of the protective earth terminal will cause a potential shock hazard that might cause personal injury. Energy Hazards Warning: The main output of the unit is hazardous energy and must not be user accessible in the end application.
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Failure to comply with the safety precautions or warnings in this document violates safety standards of design, manufacture and intended use of this equipment and may impair the built- in protections within. TDK-Lambda shall not be liable for user’s failure to comply with these requirements.
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PARTS SUBSTITUTIONS AND MODIFICATIONS Parts substitutions and modifications are allowed by authorized TDK-Lambda Ltd. service personnel only. For repairs or modifications, the instrument must be returned to TDK-Lambda Ltd. service facility. AC INPUT Power System Series is designed for use in TN and TT power distribution systems.
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CHAPTER 1: GENERAL INFORMATION User Manual Content This manual contains the instructions for installing and operating the Power System Series. The instructions refer to the standard and Blank Panel power supplies, including the built-in USB, LAN, and RS232/485 serial communications. For information related to operation with the optional IEEE communication interface, refer to the IEEE chapter in the power supply user manual: IA761-04-02_.
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1.2.3 Analog Voltage Programming and Monitoring Analog inputs and outputs are provided at the rear panel for analog control of the power system. The output voltage and the current limit can be programmed by analog voltage or by resistor and can be monitored by analog voltage.
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Accessories 1.3.1 Accessories Provided With the Power System 1.3.1.1 Miscellaneous Hardware Item Catalog No. Manufacturer Quantity 30kW 45kW 60kW 67.5kW 90kW DB-26 Connector 10090769-P264ALF DB-15 Backshell (used for 86303638BLF DB-26 connector) SEMS Screw M3X8 Fe Ni Sense Connector (For GIC 2,5 HCV/ 3- Phoenix 45kW:1000V–1500V only, ST-7,62...
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USB/LAN cables are not provided with the power system. 1.3.2.3 Paralleling Cable For ordering paralleling cables, please contact the TDK-Lambda Sales Office. 1.3.2.4 Air Filter Option Kit The usage of the Air Filter Option Kit is based on the customers’ needs.
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Control/Indicator Description Power Switch POWER ON/OFF control. Manufacturer logo TDK-Lambda logo. Voltage Encoder and Encoder: A high-resolution detent rotary encoder for adjusting the output Button voltage and navigating the menu. Button: An auxiliary function to accept the voltage-setting value in Preview mode.
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Control/Indicator Description Current Display 4-digit 16-segment Current display. Normally displays the output current. In Preview mode, the display indicates the setting of the output current. In menu navigation, the display indicates the selected parameter. Indicators Bar Refer to the user manual for description of the front panel indicator bar. Current Encoder and Encoder: A high-resolution detent rotary encoder for adjusting the output Button...
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Control/Indicator Description FINE Button / Indicator Voltage/Current Fine/Coarse adjustment control. Operates as a toggle switch. In the Fine mode, Voltage and Current encoders operate in high-resolution mode. In the Coarse mode, Voltage and Current encoders operate in standard- resolution mode (approximately 3 turns for full voltage/current rated scale). Green LED lights when the unit is in Fine mode.
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Master Unit Front Panel Display and Indicators Refer to Figure 2-2 and Table 2-2 for the description of the Master Unit Front Panel Display and Indicators. Figure 2-2: Master Unit Front Panel Display and Indicators Indicator Description Voltage Display 4-digit 16-segment Voltage display. Normally displays the output voltage.
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Indicator Description USB Indicator Universal Serial Bus indicator. USB communication type is selected. LAN Indicator Local Area Network indicator. LAN communication type is selected. OPT Indicator Optional communication type indicator. Optional communication type is selected. TRIG Indicator Trigger indicator. TRIG is on if the trigger-in is enabled and initialized. Power supply is ready to receive trigger-in signal.
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Figure 2-3: Master Unit Blank Front Panel Control and Indicators Connection Description Power Switch POWER ON/OFF control. Manufacturer logo TDK-Lambda logo. Power LED Power System ON/OFF status LED. Green LED lights when Power System is ON (Power Switch ON). REM LED REMOTE status LED.
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Master Unit Rear Panel Connections and Connectors Refer to Figure 2-4 and Table 2-4 for description of the Master Unit Rear Panel Connections and Connectors. The below figure shows a High-Voltage (HV) model. Figure 2-4: Master Unit Rear Panel Connections and Connectors Connection Description AC Input Connector...
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NOTE * LAN Connector LEDs (Green and Amber) and LAN Status Indicator (Red) might light in Power Switch OFF state. WARNING Refer to the Safety and Installation Manual (IA761-04-01_) if any connector on the rear panel is connected/disconnected. WARNING There is a potential electric shock hazard at the output when using a power system with an output equal to or greater than 60VDC.
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J1 Connector Terminals and Functions Connector Technical Information: • Connector type: 618026325223, WURTH. • DB26HD Receptacle type: 10090769-P264ALF, FCI. Wire: AWG 24–28. Control and Monitoring signals are SELV. Figure 2-5: J1 Connector Terminals and Functions Connection Description Daisy In / SO Input for Series Operation / Input for Shut Off control of the power supply output.
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Connection Description Trigger In Power supply trigger input for sequencer operations. Positive edge triggered, pulse width: minimum 10usec. Trigger Out Trigger output, positive edge, pulse width: minimum. 100usec. NOT USED I_MON Output for monitoring the power supply output Current. V_MON Output for monitoring the power supply output Voltage.
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CHAPTER 3: OUTLINE FRONT VIEW Model name, output rating, and company logo Figure 3-1: GSPS Front View All dimensions are in mm.
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REAR VIEW Communication wires slot A locking key (2233x locking) suitable for opening 2 side panels (4 locations in total), is attached to the rear panel grid with tie- wrap. Figure 3-2: GSPS Rear View All dimensions are in mm.
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REAR INTERNAL VIEW Figure 3-3: Rear Panel Internal Connections Output Voltage Thickness (T) in mm Distance (D) in mm 10V–20V 30V–40V (30kW–60kW) 30V–40V (90kW) 50V–100V 150V–600V (30kW–60kW) 150V–1500V (90kW) Table 3-1: Busbars Thickness and Distance OPTIONAL EARTH (GROUND) CONNECTION Figure 3-4: Optional Earth (Ground) Connection...
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SIDE VIEW AND BUSBARS DIMENSION Figure 3-5: Side View and Bus-bar Dimensions (30kW–60kW) All dimensions are in mm.
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Figure 3-6: Side View and Bus-bar Dimensions (67.5kW–90kW) All dimensions are in mm.
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CHAPTER 4: INSTALLATION General This chapter contains the instructions for initial inspection, preparation for use, and repacking for shipment. Connection to the PC, setting the communication port, and linking Power System is described in the user manual. CAUTION Observe all torque guidelines within this manual. Over torque may damage the unit or accessories. Such damage is not covered under the manufacturer’s warranty.
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Unpacking and Initial Inspection CAUTION To avoid potential personal injury, handling, lifting, and carrying of the equipment shall only be done according to the instructions specified in this section only. CAUTION GSPS/GBSPS power system is considered as a very heavy unit. Follow unpacking instructions carefully to avoid injury and/or damage to the unit.
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3. Gently remove the accessories box. Accessories Box 4. Unscrew the fixing screws to disassemble the reinforcing beams.
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Keep all packing material until the inspection has been completed. If damage is detected, file a claim with the carrier immediately and notify the TDK-Lambda sales or service facility nearest you.
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Location, Mounting, and Cooling The equipment is to be placed and operated on a flat, horizontal floor. The castors must be in lock position with the adjustable feet on the ground at all times unless the equipment is being moved to another location.
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2. Unscrew the fixing screws that are highlighted in Figure 4-1 to remove the rear panel slots of the cabinet. Figure 4-1: Unscrew the Fixing Screws 3. Disassemble the panel by unscrewing the fixing screws that are highlighted in Figure 4-2 to allow easy access into the cabinet.
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AC Input Power Connection AC Cables are not provided with the power system. For recommended AC input cables (customer applied), refer to: • Table 4-2: Recommended AC Input Cables for 30kW. Table 4-3: Recommended AC Input Cables for 45kW. • •...
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Cross Sections Power Rating Cable Clamp Specification (mm) Minimum Recommended Cable (mm 30kW 3P208 3x125 KOZ CABLE CLAMP ST 26–38 4x35 45kW 3P208 3x185 KOZ CABLE CLAMP ST 36–52 4x70 60kW 3P208 3x250 KOZ CABLE CLAMP ST 36–52 4x95 30kW 3P480 3x63 KOZ CABLE CLAMP ST 18–26 4x10...
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WARNING There is a potential shock hazard if the power system is not connected to an electrical safety ground via the safety ground terminal in the AC input connector. WARNING Dangerous voltages are present within the power system. Some components inside the power system are at AC voltage even when the ON/OFF switch is in the OFF position.
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1. Loosen the tightening nuts on the cable clamp as highlighted in Figure 4-3 to pass the AC cable. Figure 4-3: Loosening the cable clamp 2. Insert the AC wires into the AC input connector as highlighted in Figure 4-4. AC input connector: UKH50/95/240-Phoenix Contact 3.
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Turn-On Check Procedure WARNING There is a potential electrical shock hazard when using a power system without output protection. Do not turn ON power without output protection properly assembled. To avoid an electric shock hazard, disconnect the AC cord and load, discharge circuits, remove external voltage sources before making or changing any rear panel connection.
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4.8.4 Constant Voltage Check (Blank Panel Master Power Supply) 1. Connect a USB cable from a PC to J2 (USB interface connector). Refer to Figure 2-4 and Table 2-4. 2. Turn ON the power switch 3. Run a terminal communication software and send the following commands to turn the power supply output to ON: INST:NSEL 6 OUTP 1...
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4.8.6 Constant Current Check (Blank Panel Master Power Supply) 1. Turn ON the power switch. 2. Set the current limit to 20%. 3. Turn OFF the power switch. 4. Connect a DVM to the output terminals and ensure that the output terminals shows 0V. 5.
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WARNING The output busbars are capable of providing hazardous energy and hazardous voltages may exist at the outputs. To protect personnel against accidental contact with the hazardous voltages or/and hazardous energy, ensure that output protective slots are installed in the output protection assembly in any case of operation, except if separately permitted in other sections in this manual.
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Output current Recommended wires Recommended Recommended lugs/Connector (mm²) wires (AWG/°C) 100A–160A "0" AWG/105°C "0" AWG For 60kW: 400V–600V, minimum Panduit LCMA50-8-L and 90kW: 600V or equivalent 160A–260A 4/0 = 0000/105°C 4/0 = 0000 For 30kW: 150V, 45kW: minimum Panduit LCMA95-8-L 200V, and 60kW: 300V or equivalent 260A–500A...
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4.9.3 Wire Termination The wires should be properly terminated with terminals securely attached. DO NOT use non-terminated wires for load connection at the power system. 4.9.4 Inductive Loads Inductive loads can produce voltage spikes that may be harmful to the power system. A diode should be connected across the output.
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NOTE Output Wires No Conductor Pretreatment: All kinds of copper conductors can be clamped without pretreatment (solid, flexible, with ferrule, with or without plastic sleeve). WARNING There is a potential shock hazard if the power system's rear cover are not assembled and fixed with screws.
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2. Assemble the output protection slots as shown in Figure 4-7. Figure 4-7: Assembly of Output Protection Slots For 30kW–60kW: 150V–600V 1. Before first operation, ensure that the M6 screws that connect the power system output to busbars are not loose (General tightening torque is 45–48 lbf.inch (5.1–5.4 Nm). Refer to Figure 4-8. Figure 4-8: Power Supply Output Screw Connection 2.
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Figure 4-10: Output Wires Assembly NOTE All busbars must be tightened by screw and nut, even if load wire (lug) is not connected. 3. Assembly the output protection slots as shown in Figure 4-11. Figure 4-11: Assembly of Output Protection Slots 4.9.6 Grounding Outputs Either the positive or negative output terminals can be grounded.
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4.10 Local and Remote Sensing The J8 sense connector on the rear panel of the master power supply may be used for remote sensing of the output voltage. Refer to Section 2.5 for the location of the sense connector of the master power supply.
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For 30kW–60kW series: J8 connector type: SPT-THR 1,5/ 3-H-3,5 P26, Phoenix contact. • Wire AWG: 24 up to 18. • • Wire type: Solid, Flexible conductor or conductor with ferrule without plastic sleeve: up to 1.5mm². • Conductor with ferrule with plastic sleeve: up to 0.75mm². To connect the wires to the sense connector, strip up to 8mm of wire insulation.
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CHAPTER 5: SPECIFICATIONS 30kW Series Specifications Unless otherwise noted, specifications are warranted over the ambient temperature range of 0° to 50° Celsius. 10-3000 20-1500 30-1020 40-750 50-600 60-510 80-390 100-300 150-204 200-150 300-102 400-78 500-60 600-51 OUTPUT RATING 1.Rated output voltage (*1) 2.Rated output current (*2) 3000(*3) 1500...
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FUNCTIONS AND FEATURES 1.Parallel operation Consult with Manufacturer. 2.Constant power control Limits the output power to a programmed value. Programming via the comunication ports or the front panel. 3.Output resistance control Emulates series resistance. Resistance range: 1~1000mΩ. Programming via the communication ports or the front panel. 4.Slew rate control Programmable Output rise and Output fall slew rate.
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Mechanical 1.Cooling Forced air cooling by power supply internal fans. Airflow direction: From cabinet front panel to rear. 2.Weight Less than 153Kg. 3.Dimensions (WxHxD) W: 553, H: 1028 (With Castors; Without castors cabinet hight is 947), D: 902. 4.Vibration (Package ISTA 1H: 2014, Method: ASTM D4728 Random vibration test.
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45kW Series Specifications Unless otherwise noted, specifications are warranted over the ambient temperature range of 0° to 50° Celsius. 20-2250 30-1530 40-1125 50-900 60-765 80-585 100-450 150-306 200-225 300-153 400-117 500-90 600-76.5 OUTPUT RATING 1.Rated output voltage (*1) 2.Rated output current (*2) 2250 1530 1125...
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FUNCTIONS AND FEATURES 1.Parallel operation Consult with Manufacturer. 2.Constant power control Limits the output power to a programmed value. Programming via the communication ports or the front panel. 3.Output resistance control Emulates series resistance. Resiatance range: 1 ~ 1000mΩ. Programming via the communication ports or the front panel. 4.Slew rate control Programmable Output rise and Output fall slew rate.
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MECHANICAL 1.Cooling Forced air cooling by power supply internal fans. Airflow direction: From cabinet front panel to rear. 2.Weight Less than 177Kg. 3.Dimensions (WxHxD) W: 553, H: 1028 (With Castors; Without castors cabinet hight is 947), D: 902. 4.Vibration (Package transportation) ISTA 1H: 2014, Method: ASTM D4728 Random vibration test.
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45kW: 1000V and 1500V Series Specifications Unless otherwise noted, specifications are warranted over the ambient temperature range of 0° to 50° Celsius. 1000-45 1500-30 OUTPUT RATING 1.Rated output voltage (*1) 1000 1500 2.Rated output current (*2) 3.Rated output power 45000 45000 1000 1500...
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PROGRAMMING AND READBACK (USB, LAN, RS232/485, Optional (*15) Interfaces) 1000 1500 1.Vout programming accuracy (*14) 0.05% of rated output voltage. 2.Iout programming accuracy (*13) 0.3% of rated output current. 3.Vout programming resolution 0.002% of rated output voltage. 4.Iout programming resolution 0.002% of rated output current.
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NOTES: *1: Minimum voltage is guaranteed to maximum 0.1% of rated output voltage. *2: Minimum current is guaranteed to maximum 0.2% of rated output current. *3: Typ. at Ta=25°C, rated output power. *4: For cases where conformance to various safety standards (UL, IEC, etc…) is required, to be described as 380~480Vac (50/60Hz) for 3-Phase 480V models. *5: 3-Phase 480V: At 380Vac input voltage.
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60kW Series Specifications Unless otherwise noted, specifications are warranted over the ambient temperature range of 0° to 50° Celsius. 10-4500 20-3000 30-2040 40-1500 50-1200 60-1020 80-780 100-600 150-408 200-300 300-204 400-156 500-120 600-102 OUTPUT RATING 1.Rated output voltage (*1) 2.Rated output current (*2) 4500 3000 2040...
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FUNCTIONS AND FEATURES 1.Parallel operation Consult with manufacturer 2.Constant power control Limits the output power to a programmed value. Programming via the communication ports or the front panel 3.Output resistance control Emulates series resistance. Resistance range: 1~1000mΩ. Programming via the communication ports or the front panel. 4.Slew rate control Programmable Output rise and Output fall slew rate.
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MECHANICAL 1.Cooling Forced air cooling by power supply internal fans. Airflow direction: From cabinet front panel to rear. 2.Weight Less than 200Kg. 3.Dimensions (WxHxD) W: 553, H: 1028 (With Castors; Without castors cabinet hight is 947), D: 902. 4.Vibration (Package ISTA 1H: 2014, Method: ASTM D4728 Random vibration test.
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67.5kW Series Specifications Unless otherwise noted, specifications are warranted over the ambient temperature range of 0° to 50° Celsius. 1000-67.5 1500-45 OUTPUT RATING 1.Rated output voltage (*1) 1000 1500 2.Rated output current (*2) 67.5 3.Rated output power 67500 67500 1000 1500 INPUT CHARACTERISTICS 1.Input voltage/freq.
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PROGRAMMING AND READBACK (USB, LAN, RS232/485, Optional (*15) Interfaces) 1000 1500 1.Vout programming accuracy (*14) 0.05% of rated output voltage. 2.Iout programming accuracy (*13) 0.3% of rated output current. 3.Vout programming resolution 0.002% of rated output voltage. 4.Iout programming resolution 0.002% of rated output current.
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NOTES: *1: Minimum voltage is guaranteed to maximum 0.1% of rated output voltage. *2: Minimum current is guaranteed to maximum 0.2% of rated output current. *3: Typ. at Ta=25°C, rated output power. *4: For cases where conformance to various safety standards (UL, IEC, etc…) is required, to be described as 380~480Vac (50/60Hz) for 3-Phase 480V models. *5: 3-Phase 480V: At 380Vac input voltage.
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90kW Series Specifications Unless otherwise noted, specifications are warranted over the ambient temperature range of 0° to 50° Celsius. 20-4500 30-3000 40-2256 60-1500 80-1128 100-900 150-600 200-450 300-300 600-150 1000-90 1500-60 OUTPUT RATING 1.Rated output voltage (*1) 1000 1500 2.Rated output current (*2) 4500 3000 2256...
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FUNCTIONS AND FEATURES 1.Parallel operation Consult with manufacturer. 2.Constant power control Limits the output power to a programmed value. Programming via the communication ports or the front panel. 3.Output resistance control Emulates series resistance. Resistance range: 1~1000mΩ. Programming via communication ports or front panel. 4.Slew rate control Programmable Output rise and Output fall slew rate.
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SAFETY/EMC 1.Safety standards IEC61010-1, EN61010-1 1.1.Interface classification Vout≤50V Models: Output, J1, J2, J3, J4, J5, J6, J7, J8 (sense) & J9 (communication options) are Non Hazardous. 60≤Vout≤1500V Models: Output & J8 (sense) are hazardous, J1, J2, J3, J4, J5, J6, J7 & J9 (communication options) are Non Hazardous.
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