SMC Networks ZB Series Instruction Manual

ZB-TF2Z263EN-B
ORIGINAL INSTRUCTIONS
Instruction Manual
Compact Vacuum Unit
ZB Series
The intended use of the vacuum unit is to generate vacuum and control
the operation of suction and release.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of "Caution," "Warning" or "Danger."
They are all important notes for safety and must be followed in addition
*1)
to International Standards (ISO/IEC) , and other safety regulations.
*1) ISO 4414: Pneumatic fluid power — General rules and safety
requirements for systems and their components.
ISO 4413: Hydraulic fluid power — General rules and safety
requirements for systems and their components
IEC 60204-1: Safety of machinery - Electrical equipment of machines -
Part 1: General requirements
ISO 10218-1: Robotics — Safety requirements — Part 1: Industrial robots
• Refer to product catalogue, Operation Manual and Handling
Precautions for SMC Products for additional information.
• Keep this manual in a safe place for future reference.
Caution indicates a hazard with a low level of risk which, if
Caution
not avoided, could result in minor or moderate injury.
Warning indicates a hazard with a medium level of risk
Warning
which, if not avoided, could result in death or serious injury.
Danger indicates a hazard with a high level of risk which, if
Danger
not avoided, will result in death or serious injury.
Warning
• Always ensure compliance with relevant safety laws and
standards.
• All work must be carried out in a safe manner by a qualified person in
compliance with applicable national regulations.
2 Specifications
2.1 General Specifications
Operating temperature range -5 to 50°C (No condensation)
Fluid Air, Inert gas
s
30 m/s (without sensor/switch
Note 1)
Vibration resistance with sensor)
20m/s 2 (with switch)
2
150 m/s (without sensor/switch
Impact resistance Note 2) with sensor)
2
100 m/s (with switch)
Note 1) 10 to 500 Hz for 2 hours in each direction of X, Y and Z (during de-
energizing).
Note 2) 3 times in each direction of X, Y and Z (during de-energizing).
2.2 Supply Valve/ Release Valve Common Specifications
3-port direct operated poppet
Valve construction
valve
Lubrication Not required
Non-locking push type. Locking
Note 1)
Manual override
type (tool required)
Enclosure Dustproof
Rated coil voltage DC 24V, 12V
Allowable voltage range Rated voltage ±10%
Note 1) Push-locking type only for the latching type.
2 Specifications - continued
2.3 Supply Valve/Release Valve Specifications:
Release Valve
Supply Valve
Type
Large flow type (N.C) Latching Standard
ZB1- ZB1- ZB1- ZB1-
Valve model
VQ110U- VQ120U- VQ110L- VQ110-
Pump Ejector/Pump
Ejector Ejector
Applicable system system system (N.C)
(N.C) Note1)
(N.C)
Max. operating
0.55 MPa 0.1 MPa 0.55 MPa 0.55 MPa
pressure
Min. operating
0.1 MPa -0.1 MPa 0.1 MPa 0 MPa
pressure
ON: 3.5 ms
Response time 5 ms or less
OFF: 2 ms
Rated coil 24 0.7 W 0.7 W 1 W
1 W (42mA)
voltage and VDC (29mA) Note 2) (29mA) Note 2) (42mA)
power
12 0.7 W 0.7 W 1 W
consumption 1 W (83mA)
VDC (58mA) Note 2) (58mA) Note 2) (83mA)
(Current)
L-type plug connector (With light/surge voltage
Electrical entry suppressor). M-type plug connector (With
Note 3)
light/surge voltage suppressor)
Note 1) Latching type is applicable only to the ejector nozzle sizes ø0.3 and ø0.4.
Note 2) Inrush: 3.1 W (10 ms after energized); Holding: 0.7 W.
Note 3) M-type can also be selected when the ejector or the pump system is
selected without pressure sensor/vacuum pressure switch.
Note 1)
2.4 Ejector Specifications :
Model ZB03 ZB04 ZB05
Supply valve type Large Latching Large Latching Large flow
flow flow (N.C)
(N.C) (N.C)
Nozzle size (mm) 0.3 0.4 0.5
Supply pressure
0.2~0.55
Note 2)
range (MPa)
Standard supply
0.35 0.4 0.35 0.45 0.35
pressure (MPa)
Air consumption
3.5 4 6.5 8.5 10
(L/min (ANR))
Maximum suction
2 3.5 4.5
flow (L/min (ANR))
Maximum vacuum
-86 -90
pressure (kPa)
Note 1) These values are representative values and may vary depending on the
atmospheric pressure (weather, height above sea level, etc).
Note 2) The maximum operating pressure is 0.5 MPa when using the product
either with pressure sensor or vacuum pressure switch.
2.5 Suction Filter Specifications:
Filtration rating 30 µm
2
Filtration area 130 mm
2 Specifications - continued
2.6 Pressure Sensor Specifications:
Model ZB1-PS1-A (PSE541)
Rated pressure range 0 to -101 kPa
Proof pressure
Output voltage
Output impedance
Power supply voltage 10 to 24VDC±10%, ripple (p-p) 10% or less
Current consumption
±2% F.S. (Ambient temperature: based on
Accuracy
Linearity ±0.4% F.S. or less
Repeat accuracy ±0.2% F.S. or less
Effect of power supply
±0.8% F.S. or less
voltage
Temperature ±2% F.S. or less (Ambient temperature: based
characteristics
Case
Pressure Sensor pressure receiving area: Silicone
Material
sensing O-ring: HNBR
section
Oil resistant vinyl cabtire cable:
2.7x3,2mm(elliptic)
Lead wire
Cross section: 0.15mm
2.7 Vacuum Pressure Switch Specifications:
ZB1-ZSE###-A
ZB06
Model
(ZSE10)
Large flow
Rated pressure range 0 to -101kPa
(N.C)
Set pressure range/ Pressure
10 to -105 kPa
display range
0.6
Proof pressure
0.3~0.55
Maximum unit setting
12 to 24VDC, ripple (p-p) 10% or
0.5
Power supply voltage less (with power supply polarity
18
Current consumption
NPN or PNP open collector 2
Switch output
7
Max. load current
Max. applied voltage
2V or less (with load current of
Residual voltage
2.5ms or less (response time
Response time selections with anti-chattering
function, 20,100,500,1000,2000ms)
Short circuit
protection
Repeat accuracy
Hysteresis mode
Hysteresis Window comparator Variable (0 or above)
mode
3 ½ digit, 7 segment LED, 1-colour
Display
±2F.S. ±1 digit (Ambient
Display accuracy
Lights up when output is turned
Indicator light
ON. OUT1: Green, OUT2: Red
±2%F.S. (at 25°C in an operating
Temperature characteristics
temperature range of -5 to 50°C)
2 Specifications - continued
Vacuum Pressure Switch Specifications- continued:
ZB1-PS3-A (PSE543)
Model
-100 to 100 kPa
Enclosure
500 kPa
Operating
1 to 5 VDC
humidity
Approx. 1 k
Environmental range
resistance
Withstand
15mA or less
voltage
Insulation
25°C)
resistance
Lead wire
Note 1) If the applied voltage fluctuates around the set value, the hysteresis must
be set to a value more than the fluctuating width, otherwise chattering will occur.
on 25°C)
Resin
2.8 Vacuum Pressure Switch with IO-Link
Model
Rated pressure range
Set pressure range
Proof pressure
2
, 3 cores, 3m, Insulator
Minimum setting unit
O.D: 0.9mm
Power supply voltage
Current consumption
Switch output
Residual voltage
Short circuit
protection
Repeatability
Hysteresis
Display type
ZB1-ZSF###-A
(ZSE10F)
Display accuracy
-100 to 100 kPa
-105 to 105 kPa
Indication LED
500 kPa
0.1 kPa Digital filter
Enclosure
Withstand
protection) voltage
40mA or less
Insulation
Environmental
resistance
resistance
outputs (select)
Ambient
80mA
temperature
28V (with NPN output) Ambient
humidity
Temperature
80mA)
characteristics
Lead wire
Yes
±0.2%F.S. ±1 digit
Note 1)
Special products (-X) might have specifications different from those
shown in this section. Contact SMC for specific drawings.
display (Red)
temperature of 25±3°C)
ZB1-ZSE###-A ZB1-ZSF###-A
(ZSE10) (ZSE10F)
IP40
Operating/stored: 35 to 85% RH (No
condensation)
100VAX for 1 minute between live parts
and enclosure
500M or more between live parts and
enclosure (at 500VDC mega)
Oil resistance vinyl cabtire cable. Cross
2
section: 0.15mm (AWG26), 5 cores, 2m.
Insulator O.D: 1.0mm
ZB1-ZSEL##-A ZB1-ZSFL##-A
0 to -101 kPa 100 to -100 kPa
10 to -105 kPa 105 to -105 kPa
500 kPa
0.1 kPa
24VDC±10%, Ripple(P-P)10% or less
(Protected against reverse connection)
40 mA or less
PNP open collector 2 outputs (For valves)
2 V or less (at 80mA load current)
Provided
±0.2%F.S.±1 digit
Variable from 0.1
3 1/2 digit, 7 segment LED, 1-color display
(red)
±2%F.S.±1 digit (At ambient temperature
25±3 °C )
Lights up when the valve is turned on.
Release valve (OUT1): Green, Supply
valve (OUT2): Red
Variant from 0 to 10s (0.01s steps)
IP40
1000 VAC for 1 minutes between
terminals and housing
50 MΩ or more between terminals and
housing (with 500 VDC megger)
Operation: -5 to 50°C, Storage: -10 to
60°C (No condensation or freezing)
Operation/Storage: 35 to 85 %RH (No
condensation)
±2%F.S. (25°C standard)
Cable: 3 wires, φ3.4, 300 mm, Insulator
O.D.: 1.0mm
Valve connector lead wire: 100mm,
Insulator O.D.: 1.5mm
Warning
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