SMC Networks ZSE10 Series Installation & Maintenance Manual

ZISE##-TFM113GB
Installation & Maintenance Manual
Digital Pressure Switch
Series ZSE10/ZSE10F/ISE10
Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of
"Caution", "Warning" or "Danger". They are all important notes for safety
and must be followed in addition to International standards (ISO/IEC),
Japan Industrial Standards (JIS) and other safety regulations.
To ensure safety of personnel and equipment the safety instructions in
this manual and the product catalogue must be observed, along with
other relevant safety practices.
Operator error could result in injury or equipment
Caution
damage.
Operator error could result in serious injury or loss
Warning
of life.
In extreme conditions, there is a possibility of
Danger
serious injury or loss of life.
Warning
•Do not disassemble, modify (including changing the printed circuit
board) or repair.
An injury or failure can result.
•Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
•Do not operate in an atmosphere containing flammable or
explosive gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
•Do not use the product in a place where static electricity is a
problem.
Otherwise it can cause failure or malfunction of the system.
•If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical
system
•Check the product regularly for proper operation
Otherwise malfunction can result, causing an accident.
•The following instructions must be followed during maintenance:
•Turn off the power supply
•Stop the air supply, exhaust the residual pressure and verify that
the air is released before performing maintenance.
Otherwise an injury can be caused.
Safety Instructions (Continued)
Caution
•Do not touch the terminals and connectors while the power is on.
Otherwise electric shock, malfunction or damage to the product can result.
•After maintenance is complete, perform appropriate functional
inspections and leak tests.
Stop operation if the equipment does not function properly or there is a
leakage of fluid.
When leakage occurs from parts other than the piping, the product is
faulty.
Disconnect the power supply and stop the fluid supply.
Do not apply fluid under leaking conditions.
Safety cannot be assured in the case of unexpected malfunction.
NOTE
•The direct current power supply to be used should be UL approved as
follows:
(1) Limited voltage current circuit in accordance with UL508
A circuit which power is supplied by secondary coil of a transformer that
meets the following conditions
•Maximum voltage (with no load): less than 30Vrms (42.4V peak)
Maximum current: (1) less than 8A (including when short circuited)
(2) limited by circuit protector (such as fuse) with the
following ratings
No-load voltage (V peak) Max. current rating (A)
0 to 20 [V] 5.0
20 to 30 [V] 100 / peak voltage
(2) Circuit (of class 2) which is of maximum 30Vrms (42.4V peak) or less,
with UL 1310 class 2 power supply unit or UL 1585 class 2 transformer.
•The Pressure switch is a approved product only if it has a mark on the
body.
Model Indication and How to Order
Refer to the operation manual,and catalogue for this product.
Names and Functions of Individual Parts
Output (OUT1) Light (Green) Output (OUT2)
Light (Red)
button (SET)
Connector
LED display
button (UP)
button (DOWN)
Output (OUT1) Light (Green): Lights ON when the switch output (OUT1) is
turned ON.
Output (OUT2) Light (Red): Lights ON when the switch output (OUT2) is
turned ON.
LED display: Displays the current status of pressure, setting mode and error
code.
button (UP): Selects the mode or increases the ON/OFF set value.
Press this button to change to the peak display mode.
button (DOWN): Selects the mode or decreases the ON/OFF set value.
Press this button to change to the bottom display mode.
button (SET): Press this button to change to either mode and to set a
value.
Installation
Installation
Mounting
*: The tightening torque of piping port must be 1Nm for M5 and 7 to 9 Nm for R1/8 and
NPT1/8.
•Mount with the set screws M3 size (2 pcs.) for direct installation.
The tightening torque of the mounting screw must be 0.5 to 0.7 Nm.
M3
Mounting with panel mount adapter
•Panel mount adapter + Front protective cover (Model: ZS-39-D)
Panel
Front protective cover
Panel mount adapter
Removal and mounting of DIN rail
•It is necessary to prepare a DIN rail adapter for mounting on the DIN rail
(Model: ZS-39-R)
•Take care not to bend the claws of the DIN rail adapter when mounting.
<Mounting of DIN rail adapter>
Claw 1
Claw 2
Engage the pressure switch with claw 2 of the DIN rail adapter ,than
press down horizontally on to claw 1 until it clicks.
<Mounting on DIN rail>
[2]
[3]
Claw 2
[1]
Claw 1
Engage claw 1 of the adapter on to the DIN rail as indicated [1], apply
force in direction [2] indicated, then press downward horizontally [3] until
claw 2 clicks on to the DIN rail.
Installation (Continued)
<Removal of DIN rail>
[1]
[2]
Claw 1
Claw 2
Move in the direction [1], and remove claw 1 as indicated with [2].
Piping
Connection using One-touch fitting
1. Cut the tube perpendicularly.
2. Hold the tube and insert it into the One-touch fitting slowly until it
bottoms out.
Tube
One-touch fitting
•Allow sufficient tube length to prevent twist, tensile and moment load
from being applied to the fitting and tube.
•When using a tube manufactured by a company other than SMC,
check its outside diameter accuracy satisfies the following conditions.
1) Nylon tube: 0.1 mm maximum
±
2) Soft nylon tube: 0.1 mm maximum
±
3) Polyurethane tube: +0.15 mm/-0.2 mm maximum