PSE540-TF2Z039EN
ORIGINAL INSTRUCTIONS
Instruction Manual
Compact Pressure Sensor
PSE540 / PSE541 / PSE543
The intended use of the pressure sensor is to measure the pressure of
fluids and provide an analogue output signal.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of "Caution," "Warning" or "Danger."
They are all important notes for safety and must be followed in addition
*1)
to International Standards (ISO/IEC)
, and other safety regulations.
*1)
ISO 4414: Pneumatic fluid power - General rules relating to systems.
ISO 4413: Hydraulic fluid power - General rules relating to systems.
IEC 60204-1: Safety of machinery - Electrical equipment of
machines. (Part 1: General requirements)
ISO 10218-1: Manipulating industrial robots –Safety, etc.
• Refer to the product catalogue, operation manual and handling
precautions for SMC products for additional information.
• Keep this manual in a safe place for future reference.
• To ensure safety of personnel and equipment the safety instructions
in this manual must be observed, along with other relevant safety
practices.
Caution indicates a hazard with a low level of risk
Caution
which, if not avoided, could result in minor or
moderate injury.
Warning indicates a hazard with a medium level
Warning
of risk which, if not avoided, could result in death
or serious injury.
Danger indicates a hazard with a high level of risk
Danger
which, if not avoided, will result in death or
serious injury.
Warning
• Ensure compliance with relevant safety laws and standards.
All work must be carried out in a safe manner by a qualified person in
compliance with applicable national regulations.
2 Specifications
2.1 General Specifications
PSE540(A)
PSE541(A)
PSE543(A)
Model
0 to -101
-100 to 100
Rated Pressure range
0 to 1 MPa
kPa
Extended Analogue
-0.1 to 0
10.1 to 0
output range
MPa
kPa
Withstand pressure
1.5 MPa
500 kPa
Applicable fluid
Air, inert gases and incombustible gases
Power supply
12 to 24 VDC ±10%
voltage
(with 10% max. voltage ripple)
Current consumption
15 mA or less
Protection
Protected against reverse connection
1 to 5 VDC
(rated pressure range)
Analogue output
0.6 to 1 VDC (extended analogue output
specification
range)
Output impedance: Approx. 1 kΩ
±2% F.S. (rated pressure range)
PSE54#
±5% F.S. (extended analogue output range)
Accuracy
(at 25°C)
±1% F.S. (rated pressure range)
PSE54#A
±3% F.S. (extended analogue output range)
Linearity
±0.7% F.S.
±0.4% F.S.
Repeatability
±0.2% F.S.
Temperature
±2% F.S. (at 25°C)
characteristics
Enclosure
IP40
Operation: 0 to 50°C
Ambient
Storage: -20 to 70°C
temperature
(no condensation or freezing)
Ambient
Operation, Storage: 35 to 85% RH
humidity
(no condensation)
Withstand
1000 VAC or more (50/60 Hz), 1 minute
voltage
(between lead block and case)
50 MΩ or more at 500 VDC
Insulation
resistance
(between lead block and case)
2.2 Piping Specification
Model
M3
M5
01
N01
R04
R06
IM5
NPT
R1/8
M3
M5
1/8
M5
φ4
φ6
M5
Port size
x0.5
x0.8
M5
fem.
x0.8
x0.8
Material of case
Resin: PBT
Material of fitting
SUS303
C3604BD
PBT
Materials of parts in
Pressure sensor: Silicon, O ring: NBR
contact with fluid
With lead wire
42.4
42.7
49.3
49.3
41.4
41.6
43.3
Without lead
2.9
3.2
9.8
9.8
1.9
2.1
3.8
wire
2.3 Cable Specification
2
Wire Cross section
0.15 mm
Wire outside diameter
0.9 mm
Wire Colours
Brown, Blue, Black, White
Sheath material
Oil resistant vinyl chloride
Outside diameter
2.7 x 3.2 mm
Cable Length
3 m
Warning
• Special products (-X) might have specifications which are different
from those shown in this section. Contact SMC for specific drawings.
2 Specifications (continued)
2.4 Analogue Output
1 to 5 VDC
kPa
-
Analogue
Output [V]
Rated pressure
Range
range
For vacuum
0.0 to -101 kPa
For compound
-100 to 100 kPa
For positive
-0 to 1 MPa
pressure
3 Installation
Warning
Do not install the product unless the safety instructions have been read
and understood.
3.1 Piping
Caution
• Before piping make sure to clean up chips, cutting oil, dust etc.
• When installing piping or fittings, ensure sealant material does not
enter inside the port. When using seal tape, leave 1.5 to 2 threads
exposed on the end of the pipe/fitting.
• Tighten fittings to the specified tightening torque.
Thread size
Tightening Torque
R1/8, NPT1/8
IM5H
M3
1/4 rotation after tightening by hand
M5
1/6 rotation after tightening by hand
M5
fem.
• Only fluids which are non-corrosive to SUS303, C3604BD, and NBR
should be used.
• Install the piping correctly in a safe place away from water and dust.
• When piping, apply a spanner to the piping section of the sensor.
44.1
4.6
• For one touch fittings, insert the tube into the sensor fitting carefully
and securely all the way to the bottom.
3.2 Environment
Warning
• Do not use in an environment where corrosive gases, chemicals, salt
water or steam are present.
• Do not use in an explosive atmosphere.
• Do not expose to direct sunlight. Use a suitable protective cover.
• Do not install in a location subject to vibration or impact in excess of
the product's specifications.
• Do not mount in a location exposed to radiant heat that would result
in temperatures in excess of the product's specifications.
4 Wiring
4.1 Internal circuit and wiring
• Output specification
Voltage output: 1 to 5 V
Output impedance: Approx. 1 kΩ
Pressure
A
B
C
-101
10.1
0
kPa
kPa
4.2 Attaching a sensor connector to the lead wire
-100
100
• The sensor wire sheath should be stripped as shown in the figure.
-
kPa
kPa
• Do not cut the insulation.
-0.1
0
1 MPa
MPa
• The corresponding wire colour shown in the table should be pushed
fully into the correct pin number marked on the sensor connector.
Pin No.
• Check that the above preparation has been performed correctly, then
press part A by hand to make a temporary connection.
• Press part A fully home using a suitable tool.
7 to 9 N.m
• The sensor connectors cannot be re-used once they have been
pressed fully closed. If connection failure or incorrect wiring occurs a
new sensor connector must be used.
• When connecting the sensor to a PSE200 / PSE300 series monitor,
use the connector for sensor lead wire (ZS-28-C) or an e-Con*
connector from the table below.
Maker
Sumitomo 3M
Tyco Electronics
OMRON
* Refer to the manufacturers e-Con connector catalogue.
Wire colour
1
Brown (DC+)
2
N.C.
3
Blue (DC-)
4
Black (IN: 1 to 5 V)
Model No.
37104-3101-000FL
1-1473562-4
XN2A-1430
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