SMC Networks ZSE10 Operation Manual
Digital pressure switch
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Also See for ZSE10:
- Installation & maintenance manual (3 pages) ,
- Original instruction manual (3 pages) ,
- Operation manual (56 pages)
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Summary of Contents for SMC Networks ZSE10
- Page 1 No.PS※※-OMM0005-G PRODUCT NAME Digital Pressure Switch MODEL / Series / Product Number ZSE10(F) ISE10...
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Page 2: Table Of Contents
Table of Contents Safety Instructions Model Indication and How to order Summary of Product parts Definition and terminology Mounting and Installation Installation Piping Wiring Internal circuit and wiring example Pressure Setting Measurement mode Function Setting Function selection mode Default setting F0 Units selection function F1 Setting of OUT1 F2 Setting of OUT2... -
Page 3: Safety Instructions
Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger". They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations. - Page 4 Safety Instructions Caution 1.The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
- Page 5 Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
- Page 6 Caution ■Do not touch the terminals and connectors while the power is on. Otherwise electric shock, malfunction or damage to the product can result. ■After maintenance is complete, perform appropriate functional inspections and leak tests. Stop operation if the equipment does not function properly or there is a leakage of fluid. When leakage occurs from parts other than the piping, the product might be faulty.
- Page 7 ●Product handling Installation Tighten to the specified tightening torque. If the tightening torque is exceeded the mounting screws and brackets may be broken. If the tightening torque is insufficient, the product can be displaced and loosen the mounting screws. (Refer to "Mounting and Installation" on page 15.) Do not apply excessive stress to the product when it is mounted with a panel mount.
- Page 8 Never mount a Pressure switch in a location that will be used as a foothold. The product may be damaged if excessive force is applied by stepping or climbing onto it. If the entering of foreign material to the fluid is possible, install and pipe the filter or the mist separator to the inlet to avoid failure and malfunction.
- Page 9 Prevent foreign matter such as remnant of wires from entering the Pressure switch. Take proper measures for the remnant not to enter the Pressure switch in order to prevent failure or malfunction. Do not use the product in an environment that is exposed to temperature cycle. Heat cycles other than ordinary changes in temperature can adversely affect the inside of the product.
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Page 10: Model Indication And How To Order
Model Indication and How to order No.PS※※-OMM0005-G... - Page 11 ○Accessories / Part numbers If an accessory is required independently, order with the following part number. Description Part number Remarks Panel mount adapter ZS-39-B Panel mount adapter + Front protective cover ZS-39-D Front protective cover ZS-39-01 Lead wire with connector + connector cover ZS-39-5G 5 cores, 2 m ...
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Page 12: Summary Of Product Parts
Summary of Product parts ○Names of individual parts Output (OUT1) LED (Green): LED is ON when the switch output (OUT1) is ON. Output (OUT2) LED (Red): Led is ON when the switch output (OUT2) is ON. LED display: Displays the current status of pressure, setting mode and error code. button (UP): Selects the mode or increases the ON/OFF set value. -
Page 13: Definition And Terminology
■Definition and terminology Terms Meaning When "8" is shown on the display. It is called 7-segment because 8 consists of 7 7-segment display pieces of "- (segments)". Analogue output function A function to output the voltage in proportion to the pressure. (Analogue) voltage output Refer to "Analogue output function". - Page 14 Terms Meaning A function that locks the setting buttons so that no accidental setting changes can Key lock function be made. Manual pressure set up without using auto preset. This term is used to Manual setup distinguish from the pressure set up using auto preset. Master Pressure switch A Pressure switch whose settings are copied when using the copy function.
- Page 15 Terms Meaning The pressure range in which the Pressure switch meets the specifications. Rated pressure range Values outside of this range can be set if they are within the set pressure range, but cannot be guaranteed to meet the product specifications. Reproducibility of the displayed value for pressure and ON-OFF output Repeatability operating point when the pressure changes.
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Page 16: Mounting And Installation
Mounting and Installation ■Installation ○Mounting : The required tightening torque of the piping port is 1 Nm for M5 (This is equivalent to approximately 1/6 extra tightening after manual tightening) and 7 to 9 Nm for R1/8 and NPT1/8. Mount with the set screws M3 size (2 pcs.) supplied for direct installation. The required tightening torque of the mounting screws is 0.5 to 0.7 Nm. - Page 17 ○Removal and mounting on DIN rail It is necessary to prepare a DIN rail adapter for the mounting on the DIN rail. (Model: ZS-39-R) Take care not to bend the claws of the DIN rail adapter when mounting. <Mounting on DIN rail adapter> Engage the Pressure switch with claw 2 of the DIN rail adapter, then press down on to claw 1until it clicks.
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Page 18: Piping
■Piping ○Connection using One-touch fitting 1. Cut the tube end perpendicular. 2. Hold the tube and insert it into the One-touch fitting slowly until it bottoms out. Warning ■Do not use the Pressure switch in a place where electrical static charge will be a problem. It can cause an error and damage to the system. -
Page 19: Wiring
■Wiring ○Connection Connections should only be made with the power supply turned off. Use separate routes for the Pressure switch wiring and any power or high voltage wiring. Otherwise, malfunction may result due to noise. Ensure that the FG terminal is connected to ground when using a commercially available switch-mode power supply. -
Page 20: Internal Circuit And Wiring Example
■Internal circuit and wiring example Z/ISE10(F)- - - Output specification NPN open collector 2 outputs Max. 28 V, 80 mA Residual voltage 2 V or less PNP open collector 2 outputs Max. 80 mA Residual voltage 2 V or less NPN open collector 1 output Max. -
Page 21: Pressure Setting
Pressure Setting ■Measurement mode The measurement mode is the condition where the pressure is detected and displayed, and the switch function is operating. This is the basic mode, and other modes should be selected for setting changes and other function settings. Setting the ON and OFF points of the Pressure switch. - Page 22 <Operation> [Hysteresis mode] 1, Press the button once in measurement mode. 2, [P_1] or [n_1] and the set value are displayed in turn. 3, Press the button to change the set value. button is to increase and the button is to decrease. Press the button once to increase by one digit, and press it continuously to keep increasing the set value.
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Page 23: Function Setting
Reversed output Select reversed output. Normal output ISE10: 0.500 MPa Pressure setting Set the ON or OFF point of the switch output ZSE10: -50.5 kPa ZSE10F: 50.0 kPa ISE10: 0.050 MPa Hysteresis Set the hysteresis to prevent chattering. ZSE10: 5.1 kPa ZSE10F: 5.0 kPa... - Page 24 [F 2] Setting of OUT2 Page Same setting as [F 1] OUT1. Other parameter setting Item Page Default setting [F 3] Response time page 2.5 ms [F 4] Auto-preset function page Manual 0％ [F 6] Fine adjustment of display value page [F11] Display resolution page...
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Page 25: F0 Units Selection Function
Press the button to set. Return to function selection mode. Setting of [F 0] Units selection function completed Display unit and minimum setting unit Unit ZSE10F ZSE10 ISE10 0.001 0.001 0.001 kgf/cm 0.001 0.001 0.01... -
Page 26: F1 Setting Of Out1
■[F 1] Setting of OUT1 Set output method of OUT1. The output turns on when the pressure exceeds the set value. The default setting of the output set value is the central value between the atmospheric pressure and the upper limit of the rated pressure range. For the operation of each setting, refer to "List of output modes"... - Page 27 Setting of Hysteresis Press the button to select hysteresis. Press the button to set. Return to function selection mode. Setting of [F 1] operation of OUT1 completed 1: The selected parameter become effective after pressing the button. 2: After setting, it is possible to move to measurement mode by pressing the button for 2 seconds or longer.
- Page 28 List of output modes If the set point when the switch output is changed is outside the set pressure range due to switching between normal and reversed output, the hysteresis will automatically be compensated. : The above figure shows the operation of OUT1. For the operation of OUT2, "1"...
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Page 29: F2 Setting Of Out2
■[F 2] Setting of OUT2 Set output method of OUT2. The output turns on when the pressure exceeds the set value. The default setting of the output set value is the central value between the atmospheric pressure and the upper limit of the rated pressure range. For the operation of each setting item, refer to "List of output modes"... - Page 30 Setting of Hysteresis Press the button to select hysteresis. Return to function Press the button to set. selection mode. Setting of [F 2] operation of OUT2 completed 1: The selected parameter becomes effective after pressing the button. 2: After setting, it is possible to move to measurement mode by pressing the button for 2 seconds or longer.
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Page 31: F3 Response Time
■[F 3] Response time Select the response time of the switch output. Output chattering can be prevented by setting the response time. <Operation> Press the button in function selection mode to display [F 3]. Press the button. Move on to setting of response time. Setting of response time Press the button to select response time. -
Page 32: F4 Auto-Preset Function
■[F 4] Auto-preset function When hysteresis mode is selected, the auto-preset function can calculate an optimum pressure value automatically based on the on-going operation. <Operation> Press the button in function selection mode to display [F 4]. Press the button. Move on to setting of auto-preset. Setting of Auto-preset Press the button to select auto-preset. - Page 33 Auto-preset When auto-preset is selected in function selection mode, the set pressure can be calculated and stored from a measured pressure value. The set value is automatically optimized by repeating the suction and release of the workpiece during setting. 1, Selection of auto-preset OUT1 Press the button in measurement mode to display "AP1".
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Page 34: F6 Fine Adjustment Of Display Value
■[F 6] Fine adjustment of display value This function is used to manually perform fine adjustment of the displayed pressure. It is adjustable within the range 5%R.D. ± <Operation> Press the button in function selection mode to display [F 6]. Press the button. -
Page 35: F11 Display Resolution
■[F11] Display resolution This function is used to change the pressure display resolution. This can be used to prevent the digits from flickering on the display. <Operation> Press the button in function selection mode to display [F11]. Press the button. Move on to setting of display resolution. -
Page 36: F80 Power Saving Mode
■[F80] Power saving mode Power saving mode is selectable. When the Pressure switch is left for 30 seconds with no key operation, it will enter power saving mode. <Operation> Press the button in function selection mode to display [F80]. Press the button. -
Page 37: F81 Security Code
■[F81] Security code A security code can be selected, which must be entered to unlock the keys when the keys are locked. <Operation> Press the button in function selection mode to display [F81]. Press the button. Move on to setting of security code. Setting of security code Press the button to select security code. -
Page 38: F90 Setting Of All Functions
■[F90] Setting of all functions All functions can be set, one after the other. <Operation> Press the button in function selection mode to display [F90]. Press the button. Move on to setting of all functions. Setting of all functions Press the button to select all functions. - Page 39 Order of Function of setting Order Function Applicable model Selection of display unit All models Select output mode (OUT1) All models Select reversed output (OUT1) All models Setting of pressure (OUT1) All models Setting of hysteresis (OUT1) All models Select output mode (OUT2) Select reversed output (OUT2) Only for the product with output specification of NPN2 and PNP2...
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Page 40: F97 Copy Function
■[F97] Copy function The set values of pressure and functions (except for corrected value of fine adjustment of display value) can be copied. When the pressure range, output and unit specifications are the same, this function becomes available. The set value can be copied to up to 10 Pressure switches simultaneously. <Connection>... - Page 41 The copy ready status is held even if the power supply is turned off. Press the button to start copying. The master Pressure switch The slave Pressure switch Sending/ Flashing Flashing Receiving (Red) (Red) Copy completed Press the button. The copy can be made continuously and the copy ready status can be held even if Press the the power supply is turned off.
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Page 42: F98 Check Of Output
■[F98] Check of output Output from the switch can be confirmed. It can be selected to provide or not to provide the output. <Operation> Press the button in function selection mode to display [F98]. Press the button. Move on to check of output. Check of output Press the button to select check of output. - Page 43 OUT2 check of output Press the button to select OUT2 check of output. Press the Press the button to set Return to button for 2 after returning function seconds or to [n] (normal selection mode. longer. output). Setting of [F98] Check of output completed Measurement mode : If the button is pressed for 2 seconds or longer, the mode is returned to measurement mode regardless of the current mode.
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Page 44: F99 Reset To The Default Setting
■[F99] Reset to the default setting If the setting of the pressure switch becomes unknown, the default setting can be restored. <Operation> Press the button in function selection mode to display [F99]. Press the button. Move on to reset to the default setting. Reset to the default setting Set the display [ON] by pressing the button, then press the... -
Page 45: Other Settings
Other Settings ○Peak/Bottom value display The maximum (minimum) pressure from when the power was supplied to this moment is detected and updated. In peak/bottom display mode, this pressure is displayed. For peak display, when the button is pressed for 1 second or longer, the maximum pressure and "Hi" starts flashing, and is held. - Page 46 <Operation - With security code input- > Locking 1, Press the button for 5 seconds or longer in measurement mode. The current setting “UnL” is displayed. button to select keys lock “LoC”. 2, Press the 3, Press the button to store the setting. Unlocking 1, Press the button for 5 seconds or longer in measurement mode.
- Page 47 How to change the security code At the time of shipment, the security code is set to “000”, but this can be changed to any number. <Operation> 1, After the key lock setting has been completed, perform the first three steps in the unlocking procedure (page 45).
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Page 48: Maintenance
Maintenance How to reset the product for a power cut or forcible de-energizing The setting of the product will be retained as it was before a power cut or de-energizing. The output condition is also basically recovered to that before a power cut or de-energizing, but may change depending on the operating environment. -
Page 49: If The Security Code Is Forgotten
If the security code is forgotten The following procedure can be used when the security code has been forgotten. <Operation> Press the button for 5 seconds or longer in of measurement mode. The current setting "UnL" or "LoC" is displayed. Press the buttons simultaneously for 5 seconds or longer. -
Page 50: Troubleshooting
Troubleshooting ○Troubleshooting Applicable Pressure switch: ZSE10(F)/ISE10 If the cause of the failure cannot be identified and normal operation can be recovered by replacement with a new Pressure switch, this indicates that the Pressure switch itself is faulty. Pressure switch damage can be caused by the operating environment (network construction, etc.), therefore contact SMC. - Page 51 The display is The display Refer to Fault not normal fluctuates No.8 The display Refer to Fault disappears No.9 The display Refer to Fault breaks off No.9 The display Refer to Fault flashes No.10 Pressure display Refer to Fault difference when using No.11 2 or more Pressure switches...
- Page 52 ○Faults and countermeasures Fault No. Fault Possible cause Investigation method Countermeasure Output remains (1) Check the set pressure. (2) Check the operation mode, (1) Reset the pressure Indicator LED Incorrect pressure hysteresis and output type. setting. remains ON. setting (hysteresis mode / window (2) Reset the function Output remains comparator mode, normal /...
- Page 53 Fault No. Fault Possible cause Investigation method Countermeasure Check that the analogue output Incorrect wiring Correct the wiring. (OUT2) is connected to a load. (1) Check that the correct load is Non-compliance connected. Analogue output with the load (2) Check that the impedance of the Connect a suitable load.
- Page 54 Fault No. Fault Possible cause Investigation method Countermeasure Incorrect power Check that the power supply voltage is Supply the correct voltage supply within the range 12 to 24 VDC ±10%. of 12 to 24 VDC ±10%. Check the wiring to the power supply. Check that the brown and blue wires Incorrect wiring are connected to DC(+) and DC(-)
- Page 55 Fault No. Fault Possible cause Investigation method Countermeasure Install a 5 m filter to prevent foreign matter from Check if any foreign matter has entering the pressure port. Foreign matter entered the pressure port. Also, clean the filter regularly to prevent drainage deposits.
- Page 56 Fault No. Fault Possible cause Investigation method Countermeasure (1) Correct the wiring. (1) Check the wiring connection at the (2) The maximum FUNC terminal. transmitting distance of Incorrect wiring Check the power supply wiring. the copy function is 4 m. (2) Check the lead wire lengths.
- Page 57 ○Error indication This function is to display error location and content when a problem or an error occurs. Error Name Error Display Error Type Troubleshooting Method Turn the power off and remove the The switch output load current is more Over current Error cause of the over current.
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Page 58: Specification
Specification ■Specifications ZSE10 ZSE10F ISE10 Model No. (vacuum) (compound) (positive pressure) Rated pressure range 0.0 to -101.0 kPa -100.0 to 100.0 kPa -0.100 to 1.000 MPa Set pressure range 10.0 to -105.0 kPa -105.0 to 105.0 kPa -0.105 to 1.050 MPa... - Page 59 ○Piping specifications Model No. R1/8 NPT1/8 Port size M50.8 M50.8 M5(0.8) M5(0.8) Pressure sensing part Silicone Material of Wetted C3602 (Electro less nickel plating) Piping port parts O-ring: HNBR With lead wire and connector attached 55 g 63 g (5-core, 2 m) Weight Without lead wire and 15 g...
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Page 60: Dimensions
■Dimensions ○ Side piping Z/ISE10(F)-M5-- ○Rear piping Z/ISE10(F)-M5R-- -59- No.PS※※-OMM0005-G... - Page 61 ○Side piping Z/ISE10(F)-01-- ○Side piping Z/ISE10(F)-N01-- -60- No.PS※※-OMM0005-G...
- Page 62 ○Panel mount side piping Z/ISE10(F)-M5-- + ZS-39-B ○Panel mount rear piping Z/ISE10(F)-M5R-- + ZS-39-B -61- No.PS※※-OMM0005-G...
- Page 63 ○Panel mount side piping + Front protective cover Z/ISE10(F)-M5--D ○Panel mount rear piping + Front protective cover Z/ISE10(F)-M5R--D -62- No.PS※※-OMM0005-G...
- Page 64 ○Panel cut-out dimensions ○DIN rail mounted side piping Z/ISE10(F)-M5--R -63- No.PS※※-OMM0005-G...
- Page 65 Revision history A: Revision B: Revision C: Modified errors in text. D: Contents are added. E: Measurement laws are added. F: Contents are added. G: Contents revised in several places. 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 http://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
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