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SMC Networks ZXP7-PFL1-ZP X1 Series Manual

Suction cups with flange
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Doc. no. TQ1230001-OM107
PRODUCT NAME
Suction cups with flange
MODEL / Series / Product Number

ZXP7-PFL1-ZP
-X1
The outward appearance showed on this manual is an example of the suction cups with flange which
is indicated by the product number: ZXP7-PFL1-ZPB25JS-X1. Refer to the suction cup catalog for
the detail of other applicable suction cups.

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Summary of Contents for SMC Networks ZXP7-PFL1-ZP X1 Series

  • Page 1 Doc. no. TQ1230001-OM107 PRODUCT NAME Suction cups with flange MODEL / Series / Product Number  ZXP7-PFL1-ZP The outward appearance showed on this manual is an example of the suction cups with flange which is indicated by the product number: ZXP7-PFL1-ZPB25JS-X1. Refer to the suction cup catalog for the detail of other applicable suction cups.

  • Page 2: Table Of Contents

    Contents Safety Instructions ..........................2 1. Parts included in the package ....................... 4 2. Names of Parts of the Product ......................5 3. Specifications ............................6 3.1. Specifications ..........................6 3.2. How to calculate theoretical lifting force ..................6 3.3. How to order ..........................7 4.

  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Safety Instructions Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.

  • Page 5: Parts Included In The Package

    1. Parts included in the package Cup mounting flange 1 pc. Parallel pin (6x10): 1 pc. Hexagon socket head cap screw (M6x10): 4 pcs. Suction cup with adapter: 4 pcs. Plug: 1 pc. Plug: 4 pcs. Part No. M-5P Part No. M-3P When Rc1/8 port use as vacuum pressure supply port.

  • Page 6: Names Of Parts Of The Product

    2. Names of Parts of the Product Plug(M-5P) Vacuum pressure Parallel pin (6x10) supply (PV) port M5x0.8 O-ring (25.6 x 20.8 x 2.4) Cup mounting flange (With mesh) (Conforming to “ISO 9409-1-50-4-M6”) Hexagon socket head cap screw (M6x10) Cups with adapter No.

  • Page 7: Specifications

    3. Specifications 3.1. Specifications ■Product specifications Standards Conforming to “ISO 9409-1-50-4-M6” Applicable fluid 5 to 50 Operating temperature range [°C] Weight [g] (Except cups with adapter) Max. work load [kg] Note2) M5x0.8, Rc1/8 Air pressure supply (P) port Applicable suction cups Refer to “3.3.

  • Page 8: How To Order

    3.3. How to order ■Suction cups with flange Suction cup part 1 Refer to the table blow for the applicable cups. －X1 ZXP7-PFL1 － ＺＰ Ｕ Ｎ 1) Cup series 2) Cup diameter 3) Cup form 4) Cup material 5) Attachment *2 Symbol Cup Series Symbol...

  • Page 9: Mounting

    4. Mounting 4.1. Mounting ■Mounting procedure 1) Confirm the gasket seal on the adapter, then mount 4 cups with adapter to the cup mounting flange. (Tightening torque: 1N・m or tighten for 45 degrees using a spanner after tightening by hand) 2) Mount parallel pin to the robot tool flange pin hole.

  • Page 10: Piping

    4.3. Piping ■Tubing If Rc1/8 port use as vacuum pressure supply port, please mount the plug (part number: M-5P) to M5x0.8 vacuum pressure supply (PV) port. Please order one-touch fitting and tube separately for mounting to Rc1/8 port. (Recommended one-touch fitting: KQ2L08-01NS, recommended tube: TU0805) Connect a tube to the vacuum pressure supply (PV) port.

  • Page 11: Dimensions

    5. Dimensions 5.1. Suction cups with flange *Operating range: 25 to 35 (When a cup is mounted in the center) As interference between cups may occur depending on the cup diameter, select the cup diameter according to the pitch to be used. *Cup distance is changeable.

  • Page 12: Center Of Gravity (Zxp7-Pfl1-Zpb25Jn-X1)

    5.2. Center of gravity (ZXP7-PFL1-ZPB25JN-X1) (Unit: mm) Center of gravity 0.64 0.57 13.96 -11- No. TQ1230001-OM107...

  • Page 13: Suction Cup With Adapter

    5.3. Suction cup with adapter *It is shown here for representative model only. See the suction cup catalog for the other models. Model：ZPGU-7A-X2 Model：ZPGC-7A-X2 (Suction cup form：Flat type) (Suction cup form：Flat type with ribs) Model：ZPG20UT-7A-X2 Model：ZPGB-7A-X2 (Suction cup form：Thin flat type) (Suction cup form：Bellows type) Dimensions Model...
  • Page 14 Model：ZPG16J-7A-X2 Model：ZPG(B25,B30)J-7A-X2 (Suction cup form：Multistage bellows type 2.5-Stage) (Suction cup form：Multistage bellows type 3.5-Stage) Dimensions Model ZPGB25J-7A-X2 10.2 32.5 52.5 ZPGB30J-7A-X2 13.8 54.5 Note1) “D” and (st) indicate the reference value during gripping at vacuum pressure: -85[kPa]. -13- No. TQ1230001-OM107...

  • Page 15: How To Change The Number Of Cups

    6. How to change the number of cups 6.1 Change to 1 cup 1. Removal of the cup. (1) Remove the suction cup with adapter from plate B using a spanner. (2) Loosen the bolt (M4x8), then remove plate B from plate A. Be careful not to lose the O-ring.

  • Page 16: Change To 2 Cups

    6.2 Change to 2 cups 1. Removal of the cup (1) Remove the suction cup with adapter from the plate B using a spanner. (2) Loosen the bolt (M4x8), then remove plate B from plate A. Be careful not to lose the O-ring. Completion drawing 2.

  • Page 17: Maintenance

    7.Maintenance ■ Implement the maintenance and check shown below in order to use the vacuum gripper safely and in an appropriate way for a long period of time. 7.1. Maintenance for suction cups with flange Caution 1） Check before and after the maintenance work When the product is to be removed, turn off the power supply, and be sure to cut off the supply pressure and exhaust the compressed air.

  • Page 18: Precautions

    2) Mesh If it is used in such a way that foreign matter is absorbed from the air or the workpiece, the mesh may become clogged. If the mesh is clogged, it will cause a reduction in the ejector performance. Clean the mesh periodically as necessary by washing, air blow and so on.

  • Page 19: Suction Cups With Flange Precautions

    8.2 Suction cups with flange precautions ■Designing Warning If power or air supply is shutdown, vacuum pressure may decrease and this product may drop a workpiece during gripping. Please perform of safety measures by customer systems. ■Mounting Warning 1) Tighten to the specified tightening torque. If the tightening torque is exceeded, the body and the mounting screws may break.

  • Page 20: Suction Cup Precautions

    7) Adjust the length of air tube following by the movement of the robot arm to avoid adding tension the tube. When adding the tension of tube repeatedly, it may result in air leakage. And the tube bending radius in the vicinity of the fitting should be at least the minimum bending radius of the tubing.
  • Page 21 ■Gripping This product has 4 pneumatically connected cups per ejector. If one cup fails to operate, all other cups cannot grip the object. Safety measures needs to be taken to prevent falling of workpiece during transfer of the object. When gripping with cups which do not grip object is required, connect the vacuum saving valve, ZP2V series (Applicable model: ZP2V-B6-05).
  • Page 22 The following graph shows the performance when using vacuum gripper (ZXP7N) and ZP2V in combination with this product. Refer to the ZXP series catalog for details of vacuum gripper. If preparing a vacuum source separately, refer to ZP2V catalog “Model Selection” and evaluate with the actual condition.
  • Page 23 ■Maintenance Caution 1） Perform pad maintenance regularly. Since pads are essentially rubber, deterioration is unavoidable. The rate of deterioration depends upon factors such as conditions of use, environment, and temperature. Regular maintenance should be performed. If any damage, splitting, cracking, or abrasion has occurred in a pad, replace it immediately. Also, take care not to damage the outside of the pad ■Storage Caution...

  • Page 24: Troubleshooting

    9.Troubleshooting Condition & Description of Contributing factor Countermeasure improvement Recheck the relationship between workpiece mass Gripping area is small. and lifting force. (Lifting force is lower than the - Use a suction cup with a large gripping area. workpiece mass.) - Increase the quantity of suction cups.
  • Page 25 Revision history 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © 2022 SMC Corporation All Rights Reserved No.

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