GeKaMac PoWer TIG 202 DC PULSE User Manual
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GeKaMac PoWer TIG 202 DC PULSE User Manual

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PoWer TIG
202 DC PULSE
Users Manual
Please Read and Understand This Manual
Before Operating The Welding Machine
www.gedikwelding.com

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Summary of Contents for GeKaMac PoWer TIG 202 DC PULSE

  • Page 1 PoWer TIG 202 DC PULSE Users Manual Please Read and Understand This Manual Before Operating The Welding Machine www.gedikwelding.com...

  • Page 2: Table Of Contents

    ENGLISH Description Introduction Description POWER TIG 202 DC PULSE with digital control represents the very latest evolution in direct current weld genera- tors with Features INVERTER technology. This powerful 100 KHz generator,based on the latest generation IGBT, fitted with a planar transform- er,...

  • Page 3: Usage Limits (Iec 60974-1)

    “t° C” flashing on control panel display (for fur- applicable to the product. The serial number may be essential with ther information see the POWER TIG 202 DC PULSE control panel ordering spare parts or planning maintenance.

  • Page 4: Connection To The Electrical Supply

    Instructions for use COMMAND AND CONTROL UNITS (Fig. A) Pos. 1 POWER TIG 202 DC PULSE command and control panel Pos. 2 Positive pole quick connection. Pos. 3 Fast coupling TIG torch gas tube.
  • Page 5 TIG WELDING WITH “Lift” TYPE STRIKING The type of additional material and welding current are determined according to the type of thickness of the base material, the shape 4a) Open the gas cylinder and flow regulator (8-14 l/min). of the joint, and the position of the weld. 5a) Put the electrode at the point at which welding is to begin, put 1) Connecting the welding cables (Fig.

  • Page 6: Electrode Welding (Mma)

    The remote control will adjust weld- ing current from the minimum to this value (for further information see the POWER TIG 202 DC PULSE control panel manual). Just turn the adjust-ment knob on the welder to change the maximum...

  • Page 7: The Pointing Out Of Any Difficulties And Their Elimination

    The pedal will adjust the welding current from the minimum to this value (for further information see the POWER TIG 202 DC PULSE control panel manual). Just turn the adjustment knob on the welder to change the maximum output value.

  • Page 8: Meaning Of Graphic Symbols On Machine

    Meaning of graphic symbols on machine Connector for the remote control Power supply switch System for use in environments with increased Warning! risk of electroshock Product suitable for free circulation in the Euro- Fast coupling TIG torch gas tube pean Community Before using the equipment, you should Danger! High voltage carefullyread the instructions included in this...
  • Page 9 PULSE H O T S T A R T A R C FO R C E CYCLE PROG CYCLE PULSE FAST SLOW...
  • Page 10 PoWer TIG 202 DC PULSE Users Manual Please Read and Understand This Manual Before Operating The Welding Machine www.gedikwelding.com...
  • Page 11 EN Spare parts list POWER Pos. Description TIG 202 PULSE 352551 Side panel 438205 Handle 365850 Shoulder bag connection Membrane keyboard 447865 POWER TIG 202 PULSE Membrane keyboard POWER TIG 202 PULSE Membrane keyboard POWER TIG 202 PULSE 438849 Encoder adjustment knob 403635 Gas quick connection 403611...
  • Page 12 POWER Pos. Description TIG 202 PULSE 438710 Switch knob 467025 Rear panel sticker 427895 Main cable clamp 235996 Main cable 352383 Rear panel 377230 Spark gap pcb 424009 Spark gap pcb spacer 239984 HF transformer 424159 HF transformer spacer 377175 Secondary pcb 463220 Transformer clamp...
  • Page 13 POWER Pos. Description TIG 202 PULSE 377174 Power supply / EMC pcb 435375 Main switch 444510 427251 Plastic primary heatsink clamp 352475 Plastic base 240492 Power inverter assembly 413396 Electric auxiliary wiring 286020 Primary IGBT 455510 Primary rectifier EN Ordering spare parts To ask for spare parts clearly state: 1) The code number of the piece 2) The name of the machine...

  • Page 15: Control Panel

    ENGLISH Introduction Introduction Control panel This manual describes the functions on and how to use the fol- lowing control panels: Displaying the software version installed POWER TIG 202 PULSE • Electrode welding (MMA) Control panel TIG welding TIG welding with the SPOT WELDING function on DISPLAY WELDING MODE TIG welding - Welding parameters...
  • Page 16 ■ WELDING PROCESS SPOT WELDING The welding machine offers 3 TIG/Electrode welding processes. This can be used by pushing the torch button to spot weld for a pre- Each time the button is pushed, the welding machine switches to set period of time (in seconds) at the end of which the arc switch- select the welding process indicated by the LED that stays lit, in es off automatically.

  • Page 17: Displaying The Software Version Installed

    The value for the welding parameters can be regulated using version installed the ENCODER knob (E). The POWER TIG 202 DC PULSE are fitted with a digital control with software on board defined in the factory. This software is subject to continuous evolution and improvement. The software...

  • Page 18: Tig Welding With The Spot Welding Function On

    I. INITIAL welding CURRENT 2) Press the WELDING PROCESS SELECTION key (T2) and select one of the welding machine’s 2 TIG processes: POWER TIG 202 DC PULSE TIG with HF ignition TIG with “Lift” type ignition L2 L1 WARNING: This can only be programmed when 4 STROKES or CYCLE welding mode is activated.
  • Page 19 FINAL welding CURRENT To exit the setting phase, hold the WELDING PARAMETERS SE- LECTION key (T3) down for about 1 second. POWER TIG 202 DC PULSE 2B) FAST PULSE TIG pulse welding with manual setting of parameters. WARNING: This can only be programmed when 4 STROKES or Press the PULSE key (T4) until the requited pulsation is active.
  • Page 20 To exit the setting phase, hold the WELDING PARAMETERS SE- LECTION key (T3) down for about 1 second. POWER TIG 202 DC PULSE 3B - FAST PULSE + CYCLE Press the PULSE key (T4) until the requited pulsation is active This function, which is good for less skilled operators, makes it (FAST LED on).

  • Page 21: Creating And Memorising Automatic Welding Points

    LEVEL PEAK CURRENT I 3) The WELDING PROGRAM has now been saved and its num- ber appears in the DISPLAY (D) along with the other settings POWER TIG 202 PULSE saved (corresponding LEDs on without flashing). The letter F (free program, for example: F01) will be replaced by the letter P (saved program, for example: P01).

  • Page 22: Calling Up Saved Programs

    Calling up saved programs Activating the VRD device 1) Hold the SET/PRG key (T3) down (about 3 seconds) until the To activate the VRD device, which must be done when the weld- ing machine is switched off: DISPLAY (D) shows the number of the program selected flash- ing (e.g.

  • Page 23: Auxiliary Functions

    All of this is necessary to allow our technical assistance depart- Auxiliary functions ment (which must be contacted each time error messages appear on the equipment’s operator interface) to resolve prob- “Energy saving” lems more easily, as quickly as possible and thanks to the user’s This function manages correct functioning of the cooling fan and reports, also because, in the meantime the machine will not allow cooling equipment that only run when strictly necessary, that is:...
  • Page 24 Gedik Welding Inc. Ankara Caddesi No: 306 Şeyhli 34906 Pendik - İstanbul / Turkey +90 216 378 50 00 • +90 216 378 20 44 www.gedikwelding.com...

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