Page 1 b maXX® BM3400 Instruction Manual 5.07013.02...
Page 3 Titel Instruction Manual Product b maXX BM3400 Version 5.07013.02 Status October 17, 2007 Copyright These operating instructions may be copied by the owner in any quan- tity but only for internal use. For other purposes these operating in- structions and extracts thereof must not be copied or reproduced. Use and disclosure of information contained in these operating instruc- tions are not permitted.
Page 5: Table Of Contents
Contents 1 Introduction 1.1 Validity of this documentation ....... . 1.2 Survey of the appliance series b maXX BM3400 .
Page 6 4.4.1 Type key version 1 ........4.4.2 Type key version 2 .
Page 7 6.16 Connection data for the terminals ......7 Operation 7.1 Safety instructions .
Page 8 A Appendix A - Abbreviations B Appendix B - Spare parts and acessories B.1 Terminal accessories ........141 B.2 Memory module .
Page 9 E Appendix E - List of ﬁgures F Appendix F - Index G Appendix G - Revision history Instruction Manual b maXX BM3400 Document No.: 5.07013.02 from 188...
Page 10 Instruction Manual b maXX BM3400 Baumueller Kamenz GmbH from 188 Document No.: 5.07013.02...
Page 11: Introduction
Introduction This manual is an important part of your b maXX BM3400 device. Last but not least on behalf of safety reasons, read through the complete manual. In this chapter the ﬁrst steps are described, which have to be done after you have received the device. Terms will be deﬁned, which are continuously used throughout this manual and you will be informed about duties, which must be considered, when using this device.
Page 12: Survey Of The Appliance Series B Maxx Bm3400
Introduction 1.2 Survey of the appliance series b maXX BM3400 A device of the b maXX BM3400 series consists of a power unit and a controller, which are in a common housing. The devices are available in graded power and housing sizes. In this manual the Baum¨...
Page 13: Fundamental Safety Instructions
Fundamental safety instructions 2.1 General notes In this chapter the dangers are described, that can arise when working with the b maXX BM3400 device. Dangers are pointed up with symbols (icons). All symbols that are used in this manual are listed and explained.
Page 14: Hazard Information And Commandments
Fundamental safety instructions 2.2 Hazard information and commandments A danger is always divided into three danger classes. Each danger class is identiﬁed by one of the following signal words: DANGER • serious damage to property • grievous personal injury • death - will occur WARNING •...
Page 15: Structure Of A Hazard Information
Hazard information and commandments 2.2.1 Structure of a hazard information The following examples show the principle construction of a safety note. A triangle shows that there is a danger for living things. The color of the border shows, how great the danger is - the darker the color the greater the danger is. The icon in the square describes the danger.
Page 16: Shape Of The Hazard Symbol (Triangular Or Round)
Fundamental safety instructions 2.2.2 Shape of the hazard symbol (triangular or round) If there is a signal word in front of a triangular danger sign, then the safety note refers to the personnel injury. If there is a signal word in front of a round danger sign, then the safety note refers to damage to property.
Page 17 Hazard information and commandments For the danger class CAUTION against danger to personal injury or environmental pollution the white triangle is used as danger sign. The following safety notes of this danger classiﬁcation are used in this manual. CAUTION The following may occur, if you disregard these safety notes: •...
Page 18 Fundamental safety instructions CAUTION The following can occur, if you disregard this warning instruction: • Environmental pollution The danger is: improper disposal. If necessary, here the danger is described more exactly. Here is described, what you can do, to avoid the danger. Instruction Manual b maXX BM3400 Baumueller Kamenz GmbH...
Page 19: Hazard Information Against Damage To Property
Hazard information and commandments 2.2.2.2 Hazard information against damage to property If there is a round danger sign in front of a signal word, then the safety note refers to the damage of property. CAUTION The following may occur, if you disregard these safety notes: •...
Page 20: Information Sign
Fundamental safety instructions 2.3 Information sign NOTE This note is a very important information. Instruction Manual b maXX BM3400 Baumueller Kamenz GmbH from 188 Document No.: 5.07013.02...
Page 21: Legal Instructions
Legal instructions 2.4 Legal instructions This manual is intended for technically qualiﬁed personnel that has been specially trained and is com- pletely familiar with all maintenance and repair measures. The devices are made according to the state-of-the-art technology and are fail-safe. They can be installed safe, can be put into operation and they function without problems, if it is assured, that the instructions of the manual are obeyed.
Page 22: Inappropriate Use
Fundamental safety instructions 2.6 Inappropriate use Below some examples of inappropriate use are listed. The notes below should give you an idea of what is meant by inappropriate use of the device. However, not all possible cases of inappropriate use can be listed here .
Page 23: Protective Devices
Protective devices 2.7 Protective devices The devices b maXX BM3400 comply with the protection class IP30. By mounting the device into a switching cabinet you can raise the protection class. WARNING The following may occur, if you disregard these safety notes: •...
Page 24: Safety Precautions In Normal Operation
Fundamental safety instructions 2.9 Safety precautions in normal operation • At the installation location of the device observe the safety regulations for the installation, which is installed into this device. • Provide the device with additional monitoring- and safety devices, in case safety precautions determine this.
Page 25: Safe Stop
2.12 Safe stop 2.12 Safe stop In order to exclude dangers for persons, e.g. operators, service- and maintenance technicians, a machine must be brought to a safe stop during operation in its danger range (safe stop). This is why the dependable prevention of an unexpected starting is demanded (amongst others Machine directive 89/392/EWG, attachment I, 1.6.3, last para.;...
Page 26 Fundamental safety instructions The angular movement, which thereby is made is dependent of the inductor’s position and the number of pole pairs of the motor. It amounts to maximum 180 /number of pole pairs. Then the ﬂowing current ◦ eﬀectuates a blocking of the inductor, that means that after termination of the sudden movement the drive is in a steady-state.
Page 27: Disposal Of The Device
2.14 Disposal of the device 2.13 Disposal of the device The correct disposal of the device is described from page 135. 2.14 Fire ﬁghting WARNING The following may occur, if you disregard these safety notes: • serious personal injury • death The danger is: electricity when using a conductive ﬁre ﬁghting appliance.
Page 28: Responsibility And Liability
Fundamental safety instructions 2.15 Responsibility and liability To be able to work as safe as possible with this device, you must know and obey the danger notes as well as the safety instructions. 2.15.1 Observing the safety notes and safety instructions In this manual visually uniﬁed safety instructions are used, which are intended to prevent from personal injury or damage to property.
Page 29: Transportation And Packing
Transportation and packing In this chapter is described, which conditions have to be adhered to at transportation, how you check the device after receipt and what you should have to consider, if you dispose the packing. 3.1 To be considered by transportation For the ﬁrst transportation, the module was packed in the manufacturer’s company.
Page 30: Unpacking
Transportation and packing 3.2 Unpacking After receipt of the device, which is still packed: • Avoid strong transportation vibrations and shocks(max. 1 g), e.g. at setting down. • Check, if transportation damages are visible! If so: • Immediately complain to the deliverer. Let the claim be conﬁrmed in writing and immediately contact the susbstitution of Baum¨...
Page 31: Description Of The Device
Description of the device In this chapter the basic construction of the devices b maXX BM3400 with the primary features and particularities are described. NOTE The devices of the b maXX BM3400 series are intended for use in industrial envi- ronment according to EN61800-3.
Page 32: Structure
Description of the device 4.1 Structure Devices of the b maXX BM3400 series are servo converter of Baum¨ u ller Kamenz GmbH. The devices consist of a power unit and a controller part, which are installed in a common housing. The rated current of the devices reach from 2.5A to 20A.
Page 33: Overview Of Dangerous Areas
Overview of dangerous areas 4.3 Overview of dangerous areas The following overview shows the existing danger areas on the particular device. Use this survey, in order to get an overview about the present danger areas, while you are getting familiar with the handling of this device.
Page 34: Marking Of The Device - Type Key
Description of the device 4.4 Marking of the device - type key NOTE The provided options in the type key can be combined in many diﬀerent ways however not in any conceivable way. For example the option fast sampled dig. inputs is not possible in connection with encoder inputs, which receive zero reference pulses.
Page 35 Marking of the device - type key Encoder 1 BM3XXX-XXXX-XXXX-X Resolver Sine wave incremental encoder, signal 1V , supply 5V HIPERFACE absolute encoder, signal 1V , supply 8V Square wave incremental encoder, signal RS422, supply 5V Encoder 2 BM3XXX-XXXX-XXXX-X Sine wave incremental encoder, signal 1V , supply 5V HIPERFACE absolute encoder, signal 1V , supply 8V...
Page 36: Type Key Version
Description of the device 4.4.2 Type key version 2 Device generation BM3XXX-XXXXX-XXXXXXX-X Controller type BM3xXX-XXXXX-XXXXXXX-X vector controller with encoder feedback (closed loop) Size of housing BM3XXX-XXXXX-XXXXXXX-X size 0 size 1 size 2 Current level BM3XXX-XXXXX-XXXXXXX-X current level 1 current level 2 Cooling type BM3XXX-XXXXX-XXXXXXX-X air cooled by int.
Page 37 Marking of the device - type key Encoder 2 BM3XXX-XXXXX-XXXXXXX-X Sine wave incremental encoder, signal 1V , supply 5V HIPERFACE absolute encoder, signal 1V , supply 8V Square wave incremental encoder, signal RS422, supply 5V Fast sampled digital inputs BM3XXX-XXXXX-XXXXXXX-X DI3 and DI4 nonexistent variable...
Page 38 Description of the device Instruction Manual b maXX BM3400 Baumueller Kamenz GmbH from 188 Document No.: 5.07013.02...
Page 39: Mounting
Mounting In this chapter the mechanical mounting of the device into a switching cabinet is described. Information about the Installation space are also to be found in this manual from page 43. The mounting consists ≪ ≫ of the following steps: 1.
Page 40: General Safety Instructions
Mounting 5.1 General safety instructions CAUTION The following may occur, if you do not observe this caution information: • property damage The danger is: electrostatic discharge. Terminals of the device are partial dangerous to ESD. Regard to the corresponding notes. •...
Page 41: Requierements To The Executing Personnel
Requierements to the executing personnel 5.2 Requierements to the executing personnel CAUTION The following may occure, if you do not observe this caution information: • minor to medium personal injury The danger is: sharp edges. In case, while installing, you lift a device with unprotected hands, ﬁngers or palm can be cut.
Page 42: Prepare Mounting
Mounting 5.3 Prepare mounting You can prepare the mounting with the project manual for your facility. With the project manual and Drill patterns from page you can determine the dimensions for the cut-outs and the fastening ≪ ≫ drills. CAUTION The following may occur, if you do not observe this caution information: •...
Page 43: Installation Space
Installation space 5.4 Installation space The following drawings show the main dimensions of the devices in mm. Use this drawings, to determine the required space in the switching cabinet. For the construction of the necessary drillings and cut-outs use the drawings from page 44. Figure 5.2: Installation space b maXX BM3400 HS0 and HS1 NOTE...
Page 44: Drill Patterns
Mounting 5.5 Drill patterns The following drawings show the drilling patterns of the device. Use this drawings, to prepare the necessary drillings / cut-outs. Use the drawings from page 43, to determine the required space in the switching cabinet. 42,5 32,5 Figure 5.3: Drilling pattern b maXX BM3400 HS0 and HS1...
Page 45: Mounting Instructions
Mounting instructions 5.6 Mounting instructions The mounting technic is shown as chart on the following page. Which screws and washers you need for the particular mounting, is also to be found below the drawing. CAUTION The following may occur, if you do now observe this caution information: •...
Page 46 Mounting Figure 5.4: Drill patterns Figure 5.5: Snap in the device A-screws 2 x M6 B-washers 2 x 6,4 DIN125 Instruction Manual b maXX BM3400 Baumueller Kamenz GmbH from 188 Document No.: 5.07013.02...
Page 47: Installation
Installation In this chapter the electric installation of the device is described. The mechanical mounting was described from page 39. Before installing assure, that the technical preconditions are fulﬁlled: 1. Check the requirements to the electrical mains and check if the existing mains is suitable. 2.
Page 48: General Safety Instructions
Installation 6.1 General safety instructions • Please regard to the information in chapter Fundamental safety instructions from page 13. ≪ ≫ • Pay attention to all areas at the device, which could be dangerous for you while doing the electric installing.
Page 49: Requierements To The Executing Personnel
Requierements to the executing personnel 6.2 Requierements to the executing personnel WARNING The following can occur, if the safety instruction is not complied with: • serious personal injury • death The danger is: electricity. When operating with this electrical device, inevitably certain parts of this device are under dangerous voltage.
Page 50: Voltage Check
Installation 6.3 Voltage check A voltage check according to EN 61800-5-1/VDE 0160, paragraph 5.2.3.2 and a checking of the pro- tection impedance according to paragraph 5.2.3.4. is made during the routine test of this device at Baum¨ u ller Kamenz GmbH. WARNING The following can occur, if the safety instruction is not complied with: •...
Page 51: Requirements To The Connecting Cables
Requirements to the connecting cables 6.5 Requirements to the connecting cables • You must consider IEC/EN 60204-1, chapter 13 at selection of connection cables. • Use a copper cable for 60 C/75 C in case you consider UL 508 C. ◦...
Page 52 Installation NOTE If at the same time control supply (24V) and mains supply are switched on, there is a delay caused by the boot sequence. After the boot sequence, when the ﬁrst measurement of DC link voltage takes place, the adjustable limit is exceeded by far. If the control supply is switched on long before switching on the mains supply, measurement of DC link voltage can take place in time and activation of the precharge relay occurs just after getting the ﬁrst value above the limit.
Page 53 Protection of the device and the cable respectively BM3411-L3 V2 DC link voltage [V] current [A] current (rms value) [A] 0.02 0.04 0.06 0.08 time [s] Figure 6.3: Precharge current values triple phase (without activation of precharge relay) Instruction Manual b maXX BM3400 Document No.: 5.07013.02 from 188...
Page 54: Protective Conductor And Compatibility To Rcd
Installation 6.7 Protective conductor and compatibility to RCD Due to the operating principle a leakage current >3,5 mA or >10 mA can ﬂow via the protective conductor. On this account a permanent protective conductor is required. At the b maXX BM3400 in addition to the plugged protective connection, the screw terminal, which is marked with ”PE”...
Page 55: Measures For Emc Assurance
Measures for EMC assurance 6.8 Measures for EMC assurance The assembly of the single modules and components in the switching cabinet is decisive for the EMC. The notes on the following pages make it possible to conﬁgure the installation due to the latest EMC knowledge and therewith to follow legal regulations.
Page 56 Installation Figure 6.4: Cabling power unit • Use a Baum¨ u ller mains ﬁlter BFN provided that the device is not equipped with an internal mains ﬁlter. • When installing, pay attention to the correct order of the components: Mains - Fuse - Mains ﬁlter - Mains choke (depending on the converter) - Toroidal core (only at Mains ﬁlters ≥...
Page 57 Measures for EMC assurance • The smallest possible eﬀective aerial height is reached, if you install the cable directly on the surface of grounded carriers. Figure 6.5: Cable laying for minimum aerial height • All cables should basically be laid as near as possible to the conductors of the chassis ground system, in order to reduce the loop area which is eﬀective for magnetic decoupling.
Page 58: Earthing
Installation • The ground connection converter/ground plane must be as short as possible (<30cm) and must be ﬁne-wired. Use great cross-sections (>10mm). • Connect the PE-connection on the load side of the ﬁlter with low-impedance to the mounting board. Ideal is a zinc-plated sheet metal angle or a HF-grounding band. •...
Page 59: Screening
Measures for EMC assurance Figure 6.7: Screen layer when exiting the switching cabinet 6.8.3 Screening • The screening of cables is eﬀective with magnetic ﬁelds, if it is connected to ground on both ends. • With electrical ﬁelds a screening eﬀect is already existent if the screen is connected to ground on one side.
Page 60 Installation • The two-sided grounding of cable screenings nearly excludes an inﬂuence due to ground loops (potential diﬀerences on the ground system). • The HF-connection of a screen with ground can also occur capacitively. This avoids low-frequent errors due to ground loops. Screening cables which pass diﬀerent EMC ranges, may not be opened at the terminals, because the screening attenuation otherwise decreases highly.
Page 61: Requirements To The Temperature Sensor Of The Motor
Requirements to the temperature sensor of the motor 6.9 Requirements to the temperature sensor of the motor In order to protect the motor against unacceptable overheating a motor temperature sensor can be connected to the b maXX BM3400 device. When exceeding an adjusted limit temperature the converter switches oﬀ...
Page 62: Operating Sequence Of Installation
Installation 6.10 Operating sequence of installation WARNING The following can occur, if the safety instruction is not complied with: • serious personal injury • death The danger is: electricity. Parts, which are under voltage are extremly dangerous. Assure, that during the entire mounting the device, the parts, which are to be mounted (e.g.
Page 63: Connection Diagram
6.11 Connection diagram 6.11 Connection diagram Figure 6.10: Connection diagram b maXX BM3400 X102 Connection of the optional equipable safety relay X100 Connection 24V-power supply X202 Mains connection (here triple phase) Communication interface RS232 Digital inputs (pulse enable, quickstop) X24/25 Terminals for encoder 1 and encoder 2 X204 Connection for motor...
Page 64: Connection Diagrams
Installation 6.12 Connection diagrams In the following ﬁgures you will ﬁnd exemplary connection representations for the existing sizes and type key variants. CAUTION The following can occur, if the safety instruction is not complied with: • Damage to property The danger is: electricity. Connector assignments, which do not accord to the device connections, can lead to damage on the device or the installation.
Page 65: Devices According To Type Key V1
6.12 Connection diagrams 6.12.1 Devices according to type key V1 X202 X100 X102 BM3411−L3FB−AECB−O Art.−Nr. 00395837 Figure 6.11: Type plate for a device HS1 according to type key V1 The character string BM3411-L3FB-AECB-0 marks the device accordingly Type key ver- ≪...
Page 66: Hs0 Single Phase V1 (Bm340X-L1Xx-Xxxx-O)
Installation 6.12.1.1 HS0 single phase V1 (BM340X-L1XX-XXXX-O) Connector Quantity Usage Type dig./anal. IO COMBICON FK-MC 0,5/12-ST-2,5 X102 safety relay COMBICON MC 1.5/4-ST-3.5 X100 (new) 24V-supply COMBICON MC 1.5/6-ST-3.5 X201 (prev.) X202 power input COMBICON MSTB 2.5/3-ST-5.08 X100 (respectively X201) was renamed due to compatibility reasons to the b maXX BM4400 devices, function and pin assignment, however, was kept consistent.
Page 67: Appendix B - Spare Parts And Accessories
6.12 Connection diagrams Connector Quantity Usage Type X101 motor temperature COMBICON MC 1.5/2-ST-3.5 X205 chopper resistor, COMBICON IC 2.5/4-ST-5.08 link connection X204 motor connection COMBICON IC 2,5/4-ST-5,08 X205-1, Ba- X205-2, 1D1 X205-3, 1C1 X205-4, PE X204-1, PE X204-2, 1W2 X101-1, MT+ X204-3, 1V2 X101-2, MT- X204-4, 1U2...
Page 68: Hs1 Triple Phase V1 (Bm341X-L3Xx-Xxxx-O)
Installation 6.12.1.2 HS1 triple phase V1 (BM341X-L3XX-XXXX-O) Connector Quantity Usage Type dig./anal. IO COMBICON FK-MC 0,5/12-ST-2,5 X102 safety relay COMBICON MC 1.5/4-ST-3.5 X100 (new) 24V-supply COMBICON MC 1.5/6-ST-3.5 X201 (prev.) X202 power input COMBICON GMSTB 2,5/4-ST-7,62 X100 (respectively X201) was renamed due to compatibility reasons to the b maXX BM4400 devices, function and pin assignment, however, was kept consistent.
Page 69 6.12 Connection diagrams Connector Quantity Usage Type X101 motor temperature COMBICON MC 1.5/2-ST-3.5 X205 chopper resistor, COMBICON GIC 2.5/5-ST-7.62 link connection X204 motor connection COMBICON GIC 2.5/4-ST-7.62 X205-1, Bal X205-2, Ba- X205-3, 1D1 X205-4, 1C1 X205-5, PE X204-1, PE X204-2, 1U2 X101-1, MT+ X101-2, MT- X204-3, 1V2...
Page 70: Devices According To Type Key V2
Installation 6.12.2 Devices according to type key V2 X202 X100 X102 BM3411−L3FBS−AEOOOCB−O Art.−Nr. 00395837 Figure 6.17: Type plate for a device HS1 according to type key V2 The character string BM3411-L3FBS-AE000CB-0 marks the device according to Type key ver- ≪ sion 2 from page 36.
Page 71: Hs0 Single Phase V2 (Bm340X-L1Xxx-Xxxxxxx-O)
6.12 Connection diagrams 6.12.2.1 HS0 single phase V2 (BM340X-L1XXX-XXXXXXX-O) Connector Quantity Usage Type dig./anal. IO COMBICON FK-MC 0,5/12-ST-2,5 X102 safety relay COMBICON MC 1.5/4-ST-3.5 X100 24V-supply COMBICON MC 1,5/6-ST-3,5 X202 power input COMBICON MSTB 2.5/3-ST-5.08 X102-4, M24V_R X102-3, + 24V_R X102-2, KS_S X102-1, KS_P X100-6, -24V...
Page 72 Installation Connector Quantity Usage Type X101 motor temperature COMBICON MC 1.5/2-ST-3.5 X205 chopper resistor, COMBICON IC 2,5/5-ST-5,08 link connection X204 motor connection COMBICON IC 2,5/4-ST-5,08 X205-1, 1D1 X205-2, 1C1 X205-3, Ba+ X205-4, Ba- X205-5, BaI X204-1, PE X204-2, 1W2 X101-1, MT+ X204-3, 1V2 X101-2, MT- X204-4, 1U2...
Page 73: Hs0 Triple Phase V2 (Bm340X-L3Xxx-Xxxxxxx-O)
6.12 Connection diagrams 6.12.2.2 HS0 triple phase V2 (BM340X-L3XXX-XXXXXXX-O) Connector Quantity Usage Type dig./anal. IO COMBICON FK-MC 0,5/12-ST-2,5 X102 safety relay COMBICON MC 1.5/4-ST-3.5 X100 24V-supply COMBICON MC 1,5/6-ST-3,5 X202 power input COMBICON GMSTB 2,5/4-ST-7,62 X102-4, M24V_R X102-3, + 24V_R X102-2, KS_S X102-1, KS_P X100-6, -24V...
Page 74 Installation Connector Quantity Usage Type X101 motor temperature COMBICON MC 1.5/2-ST-3.5 X205 chopper resistor, COMBICON GIC 2.5/5-ST-7.62 link connection X204 motor connection COMBICON GIC 2.5/4-ST-7.62 X205-1, 1D1 X205-2, 1C1 X205-3, Ba+ X205-4, Ba- X205-5, BaI X204-1, PE X204-2, 1W2 X101-1, MT+ X204-3, 1V2 X101-2, MT- X204-4, 1U2...
Page 75: Hs1 Single Phase V2 (Bm341X-L1Xxx-Xxxxxxx-O)
6.12 Connection diagrams 6.12.2.3 HS1 single phase V2 (BM341X-L1XXX-XXXXXXX-O) Connector Quantity Usage Type dig./anal. IO COMBICON FK-MC 0,5/12-ST-2,5 X102 safety relay COMBICON MC 1.5/4-ST-3.5 X100 24V-supply COMBICON MC 1,5/6-ST-3,5 X202 power input COMBICON MSTB 2.5/3-ST-5.08 X102-4, M24V_R X102-3, + 24V_R X102-2, KS_S X102-1, KS_P X100-6, -24V...
Page 76 Installation Connector Quantity Usage Type X101 motor temperature COMBICON MC 1.5/2-ST-3.5 X205 chopper resistor, COMBICON IC 2,5/5-ST-5,08 link connection X204 motor connection COMBICON IC 2,5/4-ST-5,08 X205-1, 1D1 X205-2, 1C1 X205-3, Ba+ X205-4, Ba- X205-5, BaI X204-1, 1W2 X204-2, 1V2 X101-1, MT+ X101-2, MT- X204-3, 1U2 X204-4, PE...
Page 77: Hs1 Triple Phase V2 (Bm341X-L3Xxx-Xxxxxxx-O)
6.12 Connection diagrams 6.12.2.4 HS1 triple phase V2 (BM341X-L3XXX-XXXXXXX-O) Connector Quantity Usage Type dig./anal. IO COMBICON FK-MC 0,5/12-ST-2,5 X102 safety relay COMBICON MC 1.5/4-ST-3.5 X100 24V-supply COMBICON MC 1,5/6-ST-3,5 X202 power input COMBICON GMSTB 2,5/4-ST-7,62 X102-4, M24V_R X102-3, + 24V_R X102-2, KS_S X102-1, KS_P X100-6, -24V...
Page 78 Installation Connector Quantity Usage Type X101 motor temperature COMBICON MC 1.5/2-ST-3.5 X205 chopper resistor, COMBICON GIC 2.5/5-ST-7.62 link connection X204 motor connection COMBICON GIC 2.5/4-ST-7.62 X205-1, 1D1 X205-2, 1C1 X205-3, Ba+ X205-4, Ba- X205-5, BaI X204-1, 1W2 X204-2, 1V2 X101-1, MT+ X101-2, MT- X204-3, 1U2 X204-4, PE...
Page 79: Terminals At The Front Of The Controller Board
6.13 Terminals at the front of the controller board 6.13 Terminals at the front of the controller board red: current limit yellow: negative torque direction orange: positive torque direction H1-H4 green: life sign interface for Baumüller memory module S40, S41: address selection LED status display S41 S40...
Page 80: Encoder Interfaces
Installation 6.13.1 Encoder interfaces The devices of b maXX BM3400 series are basically provided with 2 encoder interfaces, which are conﬁgured at production and therewith determines the encoder type, which must be connected. 6.13.1.1 Resolver (X24, Coding A) Pin no. Assignment REF - REF +...
Page 81: Sine Wave Incremental Encoder (X24, X25, Coding B)
6.13 Terminals at the front of the controller board 6.13.1.2 Sine wave incremental encoder (X24, X25, Coding B) Pin no. Assignment GND encoder supply +5V encoder supply Not assigned Not assigned COS + Not assigned SIN - SIN + COS - Not assigned Not assigned Figure 6.29: Sine wave incremental encoder input...
Page 82: Hiperface Absolute Encoder (X24, X25, Coding C)
Installation 6.13.1.3 Hiperface absolute encoder (X24, X25, Coding C) Pin no. Assignment GND encoder supply +8V encoder supply Not assigned Not assigned COS + Not assigned SIN - SIN + COS - Not assigned Not assigned Figure 6.30: HIPERFACE absolut encoder input RS485 + Not assigned Not assigned...
Page 83: Square Wave Incremental Encoder (X24, X25, Coding E)
6.13 Terminals at the front of the controller board 6.13.1.4 Square wave incremental encoder (X24, X25, Coding E) Pin no. Assignment GND encoder supply +5V encoder supply RS422 track + ZERO RS422 track - ZERO RS422 track + B Not assigned RS422 track - A RS422 track + A RS422 track - B...
Page 84: Encoder Connecting Cables
Installation 6.13.1.5 Encoder connecting cables Encoder connecting cable (or the encoder connection) can be used for the resolver ( A“), sine wave ” incremental encoder ( B“), sine wave incremental encoder with HIPERFACE interface ( C“) and ” ” square wave incremental encoder ( E“).
Page 85: Digital Inputs And Outputs
6.13 Terminals at the front of the controller board 6.13.2 Digital inputs and outputs The digital in- and outputs are opto-isolated. The supply voltage must externally be provided (24V). In the device the ground of the digital inputs is not connected to earth of the supply voltage and must be separately connected.
Page 86: Plug-In Connector X26
Installation The assignment of the digital in- and outputs at X26 can be seen in the following table. Figure 6.35: Plug-in connector X26 Pin- Connection Meaning Limit val- 24VIO 24V-Supply for digital I/O (PELV/SELV) DIN1 Digital input 1 (PELV/SELV) = 2mA DIN2 Digital input 2 (PELV/SELV) = 2mA...
Page 87: Analog Inputs And Outputs
6.13 Terminals at the front of the controller board 6.13.3 Analog inputs and outputs The pin assignment of the analog in- and outputs at X26 is shown in the following table. Figure 6.36: Plug-in connector X26 Pin- Connection Meaning Limit val- AOUT1 Analog output 1 (PELV/SELV)
Page 88: Communication Interface Rs232
Installation 6.13.4 Communication interface RS232 The front-sided sub-D-socket X23 has the following pin assignment Pin no. Assignment Not assigned Not assigned Not assigned Figure 6.37: Communication connection RS232 Not assigned At Devices which were delivered until 03/2007, pin 9 of the socket is connected to the +5V supply of the RS232 interface.
Page 89: Fieldbus Interface Can
6.13 Terminals at the front of the controller board 6.13.5 Fieldbus interface CAN The front-sided double RJ45 connector X45 has the following assignment Pin no. Assignment CAN - H CAN - L SYNC + SYNC - Not assigned Figure 6.38: Communication connection CAN Not assigned The hex-switches S40 and S41 are used to assign node number and baudrate.
Page 90: Incremental Encoder Emulation (Optional Extender Board)
Installation 6.13.6 Incremental encoder emulation (optional extender board) The incremental encoder emulation is based on a PCB option, which allocates the only extension slot of the b maXX BM3400 device. The front-sided sub-D-connector, which is assembled at a device with an integrated incremental encoder emulation, has the following pin assignment: Pin no.
Page 91: Circuit Of The Chopper Transistor
6.14 Circuit of the chopper transistor 6.14 Circuit of the chopper transistor The b maXX BM3400 devices have a chopper transistor, which is based on the following image. +Uzk b,int b,ext Ba− −Uzk Figure 6.40: Chopper transistor The activation of the internal chopper resistor (option) or of an connection to an external chopper resistor is made via the connections BA-, Bal and 1C1.
Page 92: Safety Relay (Option)
Installation 6.15 Safety relay (option) The following ﬁgure schematically shows the function Safe stop, which is actuated at use of safety relay. Figure 6.41: Schematic sketch safety relay WARNING The following can occur, if the safety instruction is not complied with: •...
Page 93: Version With A Safety Relay
6.15 Safety relay (option) The diagram exemplary shows the usage and cabling of a Baum¨ u ller converter of the series b maXX BM3400 as part of a machine tool, at which the safe access to work pieces at an opened protective cover is assured.
Page 94 Installation The switch-oﬀ of the electrical drive motor operates dual-ported. • S2 (NC) and S3 (NO) have hardware eﬀects on the pulse enable input of the converter (X26:11). Only if S2 and S3 have a closed cover (therewith a safe state), there is voltage at the pulse enable of the converter.
Page 95: Connection Data For The Terminals
6.16 Connection data for the terminals 6.16 Connection data for the terminals • Mains Device max. Cable-⊘ Connection technology BM340X 2,5mm Screw connection, provided con- BM341X nectors 1)2) • 1C1 and 1D1 , Ba+ und Ba- Device max. Cable-⊘ Connection technology BM340X 2,5mm Screw connection, provided con-...
Page 96 Installation Instruction Manual b maXX BM3400 Baumueller Kamenz GmbH from 188 Document No.: 5.07013.02...
Page 97: Operation
Operation In this chapter is described, how the device works during operation and how you handle the device during operation. 7.1 Safety instructions • Please regard to the information in chapter Fundamental safety instructions from page 13. ≪ ≫ CAUTION The following can occur, if the safety instruction is not complied with: •...
Page 98: Requierements To The Executing Personnel
Operation WARNING The following can occur, if the safety instruction is not complied with: • serious personal injury • death The danger is: electricity. The switching cabinet, in which the device is built in, shall protect against contacts with parts, which are under voltage. Assure, that during operation all doors and covers of the switching cabinet are shut.
Page 99: Operating Concept
Operating concept 7.3 Operating concept After the device has been taken into operation, parametrization of the device takes place (adjusted to the application). After completion of parameterization the settings must be saved in one or several data sets. According to requirements of application the device now can manually be operated or with the help of a superordinated control system.
Page 100: Switch-On Frequency
Operation 7.4 Switch-on frequency Switch-on frequency is accordant to the time between two consecutive switch-ON operations. This time interval may not be selected arbitrarily, because each switch-ON operation is combined with a thermic load of the precharge resistors. The purpose of the precharge resistors is to limit power on current when connecting in mains voltage. Due to space limitation, NTC resistors are used, packaging temperature of which increases during the precharge of the DC link electrolytic capacitors.
Page 101 Switch-on frequency NOTE If you count on short mains failures, the reducing of the switching threshold does not make sense. Instead of that the mains failure reaction delay should be activated via the parameter 486 (AmpNetFailReactDelay). A mains failure eﬀectuates a transition of the controller into status 1 and an activation of the precharge circuit without the output of an error message.
Page 102: Display Elements - Led
Operation 7.5 Display elements - LED On the front of the device there are 4 LEDs. Within the operating software WinBASSII they are emulated and therewith also can be displayed on a monitor. 7.5.1 Current limit (H1) The left red LED (H1) shows, if the device is working at the current limit. 7.5.2 Operating condition (H2, H3) The LEDs in the middle (H2 and H3) show the torque direction.
Page 103: Safety Relay (Option)
Safety relay (option) 7.6 Safety relay (option) The function of the safety relay is based on the closed-circuit principle. The safety function Safe stop“is ” active, as long as there is no voltage at the input terminals (X102-3/4). Consequently the operation of the safety function is also guaranteed, if there is power failure.
Page 104: Error Memory
Operation 7.8 Error memory The b maXX BM3400 has an internal error memory (in the EEPROM), which contains the following information at a 1s-cycle: • Error • Activation of warnings • Deleting of warnings • Number of boot procedures • Active system time •...
Page 105: Error Detection And Trouble Shooting
Error detection and trouble shooting In this chapter the error messages of the device are described: Error- and warning messages, their meanings and how you can react. 8.1 Safety instructions • Regard to Fundamental safety instructions from page 13. ≪ ≫...
Page 106 Error detection and trouble shooting Monitoring function Warning / Error Overcurrent Overcurrent motor SW — — — P0358 — Overcurrent hardware — — — — — DC link DC link overvoltage — — — — — DC link undervoltage — —...
Page 107 Monitoring functions Monitoring function Warning / Error Cable break (sin + cos — — — — — Overspeed — — P1082 — Safety relay Safety relay faulty — — — — — Block monitoring Drive blocked — — P1260 — SH: Quickstop PI: Pulse inhibit X: Implemented...
Page 108: Monitoring Functions - Explanations
Error detection and trouble shooting 8.3.1 Monitoring functions - explanations Overcurrent This monitoring function checks, if the motor current exceeds the output peak current amplitude by more than 30%. DC link This monitoring function checks the voltage in the DC link. In case the voltage drops below an adjusted limit value, the error DC link undervoltage“...
Page 109: Error Detection
Error detection Blocking This monitoring function checks motor speed and motor current. If, within the monitoring blocking monitoring time motor stop is recognized (motor speed = 0) and operation is detected at the current limit, then the error/warning Drive blocked“ is signaled ”...
Page 110: Project Tree In Winbass
Error detection and trouble shooting The error message signaled with Error“ you will ﬁnd in WinBASS II as follows: ” • Open a list in the project tree by clicking on the + in front of Management. Figure 8.2: Project tree in WinBASS II Instruction Manual b maXX BM3400 Baumueller Kamenz GmbH...
Page 111: Drive Manager With Error Messages
Error detection • Select from the list Drive management“. ” In the ﬁgure below you see a Drive manager“ window with several exemplary warnings and error ” messages. The messages in this window demonstrate an internal list, before the communication between controller and pc/laptop with WinBASSII begins, which is arranged according to the error numbers.
Page 112: Structure Of The Error List - Survey Of The Error Parameters
Error detection and trouble shooting 8.4.1 Structure of the error list - Survey of the error parameters Figure 8.4: Structure of the error list - survey Instruction Manual b maXX BM3400 Baumueller Kamenz GmbH from 188 Document No.: 5.07013.02...
Page 113: Trouble Shooting
Trouble shooting 8.5 Trouble shooting The base of error treatment in the b maXX BM3400 devices are the error messages (see Error ≪ parameters - Error messages (error list) - Error reactions from page 125). If there is a fault, additionally ≫...
Page 114: Error Parameters - Error Messages (Error List) - Error Reactions
Error detection and trouble shooting 8.5.2 Error parameters - error messages (error list) - error reactions All error messages are listed below. An (error) message is shown in WinBASS II in the window Drive ” manager“. In the list ﬁeld Messages“...
Page 115 Trouble shooting • OperatingError (Error in module operating system) P0202 Error Meaning Reac- Troubleshooting tion Not assigned — — Software error (e.g. switch) Restart b maXX BM3400 Error conﬁguration time-slice Restart b maXX BM3400 operating system Time slot duration error Restart b maXX BM3400;...
Page 116 Error detection and trouble shooting Error Meaning Reac- Troubleshooting tion Value > Maximum value — Check the data set and correct the value. Parameter is read-only — Check the data set and adjust it. Parameter cannot be changed — Check operating status and because of operational status parameterization Invalid parameter value...
Page 117 Trouble shooting • PSUError (Error in the module Power input) P0205 Error Meaning Reac- Troubleshooting tion 65–77 Not assigned — — Oﬀset of current channels outside Contact Baum¨ u ller. the limits Overcurrent was measured (SW) Reduce the load and check the current controller settings as well as the cabling and the motor •...
Page 118 Error detection and trouble shooting • MotorError (Error in the module motor) P0207 Error Meaning Reac- Troubleshooting tion Motor-temperature sensor — Remove the short-circuit in the short-circuited temperature sensor. Motor-temperature sensor not — Connect the temperature sensor or connected remove the wire breakage in the temperature sensor cable.
Page 119 Trouble shooting Error Meaning Reac- Troubleshooting tion Saving error of motor data Use another encoder. Motor data of motors, which are not Use another encoder. from Baum¨ u ller are write-protected Error ﬁeld angle monitoring Check the shielding of the encoder cable.
Page 120 Error detection and trouble shooting Error Meaning Reac- Troubleshooting tion 140– Not assigned — — • EncManagError (Error in module encoder manager and encoder emulation) P0210 Error Meaning Reac- Troubleshooting tion Absolute position encoder 1 Execute a notch position search if unknown discon- using an incremental encoder or use...
Page 121 Trouble shooting Error Meaning Reac- Troubleshooting tion Controller not synchronous to ext. Check Sync-source and interval. signal justable Adjust tolerances with the oﬀset. 166– not assigned — — • DataRecError (error in the module data record management) P0212 Error Meaning Reac- Troubleshooting tion...
Page 122 Error detection and trouble shooting Error Meaning Reac- Troubleshooting tion Encoder 2 is used for position Activate encoder 2 control but is not active Software-limit switch monitoring 1 — Check the target position and the active travel range, which was released by the limit switch.
Page 123 Trouble shooting Error Meaning Reac- Troubleshooting tion Encoder 2 for motor control used, Activate the encoder (P0160) or set but not active the encoder 1 as encoder for position control (P1030). Overspeed Openloop Check parameterization and reduce speed. 212– Not assigned —...
Page 124 Error detection and trouble shooting • CANSyncError (Error in the module CAN-synchronous) P0216 Error Meaning Reac- Troubleshooting tion Initialization of the CAN-controller — — Send/receive of telegram — — Invalid setpoint position — — Invalid parameter numbers of the — —...
Page 125: Parameter Description - Warnings (Warning Bit List)
Trouble shooting 8.5.3 Parameter description - Warnings (Warning bit list) • AmpWarning (Warning in module power unit) P0262 Meaning Cause removal Warn.- Reserved 1–3 Not assigned — Mains failure Restore the mains supply 5–15 Not assigned — Internal air-temp. > Warning Assure the compliance to the speciﬁed threshold environmental conditions (see...
Page 126 Error detection and trouble shooting Meaning Cause removal Warn.- SW-version changed (unauthorized Contact Baum¨ u ller. SW download) Time slice violation in-/outputs Check the conﬁguration of digital in- and outputs. 52–71 Not assigned — Instruction Manual b maXX BM3400 Baumueller Kamenz GmbH from 188 Document No.: 5.07013.02...
Page 127: Maintenance
Maintenance In this chapter is described, how you can safely maintain your device. 9.1 Safety instructions • Regard to Fundamental safety instructions from page 13. ≪ ≫ • Refer to the danger areas of the devices (see Overview of dangerous areas from page 33).
Page 128: Inspection Intervals - Maintenance Notes
Maintenance 9.3 Inspection intervals - maintenance notes Regular checking of the environmental conditions is recommended. Thus you will receive the possibility, to react immediately, in case the actual conditions deviate from the prescribed conditions. WARNING The following can occur, if the safety instruction is not complied with: •...
Page 129: Repair
Repair In this chapter is described, where the devices are repaired. WARNING The following can occur, if the safety instruction is not complied with: • serious personal injury • death The danger is: electricity. After a faulty repair the device doesn’t fulﬁll the safety in- structions anymore.
Page 130 Repair Instruction Manual b maXX BM3400 Baumueller Kamenz GmbH from 188 Document No.: 5.07013.02...
Page 131: Setting Out Of Operation, Storage
Setting out of operation, storage In this chapter is described, how you set the device out of operation and store it. 11.1 Safety instructions • Refer to Fundamental safety instructions from page and the information in Transportation ≪ ≫ ≪ and packing from page 29.
Page 132: Setting Out Of Operation
Setting out of operation, storage 11.3 Setting out of operation Execute the setting out of operation as follows: 1. Put the device oﬀ-circuit and assure the device against unintentional restart. 2. Check the isolation from supply of all connections (earliest 10 minutes after switching oﬀ). 3.
Page 133: Demounting
11.4 Demounting 11.4 Demounting CAUTION The following may occur, if you disregard these safety notes: • minor to medium personal injury The danger is: sharp edges. In case, while installing, you lift a device with unprotected hands, ﬁngers/palm can be cut. If the device falls oﬀ, your feet can be cut up. •...
Page 134: Storage Conditions
Setting out of operation, storage 11.5 Storage conditions The device is maintenance-free. If you keep to the environmental conditions during the entire period of storage, you can assume, that the device will not be damaged. In case the environmental conditions during storage are not kept, you should assume that the device is damaged after storage.
Page 135: Disposal
Disposal In this chapter the correct and safe disposal of the devices of the series b maXX BM3400 is described. During the disposal you will mainly get metal parts (iron- and non-iron metal), electronical scrap and plastics. 12.1 Safety instructions •...
Page 136: Requierements To The Executing Personnel
Disposal CAUTION The following may occur, if you disregard these safety notes: • minor to medium personal injury The danger is: sharp edges. In case, while installing, you lift a device with unprotected hands, ﬁngers/palm can be cut. If the device falls oﬀ, your feet can be cut up. •...
Page 137: Disposal Instructions
12.3 Disposal instructions 12.3 Disposal instructions Preconditions • The device has already properly been demounted. • All technical appliances for demounting are prepared and are technically in good order and con- dition. 12.3.1 Modules Figure 12.1: Disassembly illustration The components/modules given in round brackets you will ﬁnd in the ﬁgure mentioned above. Sheet steel (A) Sheet steel must be given to the iron metal recycling.
Page 138: Recycling Plants / Offices
Disposal CAUTION The following can occur, if you disregard this warning instruction: • Environmental pollution The danger is: improper disposal. Capacitors, semiconductor modules and electronic scrap must be recycled as hazardous waste. 12.4 Recycling plants / oﬃces Assure, that the disposal is made in accordance with the disposal guidelines of your company as well as with the responsible disposal locations and oﬃces.
Page 139: A Appendix A - Abbreviations
Appendix A - Abbreviations | Amount armature current actual value Pulse enable Aist Alternating current Maximum ﬁeld current (rated current) F max Analog input/output Minimum ﬁeld currentm F min Ready-for-use Field current setpoint F set Controller Area Network Incremental encoder emulation Chap.
Page 140 Appendix A - Abbreviations Armature resistance RMS value, DC voltage Diﬀerential current device RMS value, AC voltage ef f Controller enable DC-link voltage RS232 Interface standard Version 1 (type key) RS422 Interface standard Version 2 (type key) SELV Protective low-voltage with safe German Administerial Occupation isolation Co-operative...
Page 141: B Appendix B - Spare Parts And Acessories
Appendix B - Spare parts and acessories In this appendix the spare-/accessory parts for the devices of the b maXX BM3400series are listed. In case you have questions and suggestions according the accessories, do not hesitate to contact our department Product Management. B.1 Terminal accessories The following plug-in connector-equipment packs are available for the b maXX BM3400 series:...
Page 142 Appendix B - Spare parts and acessories Device Part no. Quantity Plug-in connector Pos. BM34XX-L1 00407523 COMBICON MINI RM3,5 2-pole X101 version V2 COMBICON MINI RM3,5 4-pole X102 with COMBICON FK-MC 0,5/12-ST-2,5 safety COMBICON MC 1,5/6-ST-3,5 X100 relay COMBICON MSTB 2,5/3-ST-5,08 X202 COMBICON IC 2,5/4-ST-5,08 X204...
Page 143: Memory Module
Memory module B.2 Memory module For a quick transfer of data sets between b maXX BM3400 devices the memory module BM4-PSI-01“ can be used, which can be obtained under item no. 350462. ” Figure B.1: Memory module BM4-PSI-01 B.3 CAN cable termination resistor You can obtain terminating resistors for the CAN bus under part no.
Page 144: Encoder Connecting Cables
Appendix B - Spare parts and acessories B.5 Encoder connecting cables The encoder connecting cable (or the encoder cable) can be used for the resolver ( A“), sine wave incre- ” mental encoder ( B“), sine wave encoder with Hiperface interface ( C“) and square wave incremental ”...
Page 145: Motor Cables
Motor cables B.6 Motor cables Motor cables always must be screened. Cables, which also, besides the motor cables lead the cable of the motor temperature sensor, must have a separate screening for the signal lines. The accordant motor cable can be obtained from Baum¨ u ller. Instruction Manual b maXX BM3400 Document No.: 5.07013.02...
Page 146 Appendix B - Spare parts and acessories Instruction Manual b maXX BM3400 Baumueller Kamenz GmbH from 188 Document No.: 5.07013.02...
Page 147: C Appendix C - Declaration Of Conformity, Declaration By Manufacturer, Ul-Certification
Appendix C - Declaration of Conformity, Declaration by Manufacturer, UL-certiﬁcation In this chapter general information is given according to the EU Directives, the CE-sign and for Dec- laration of Conformity/Manufacturer’s Declaration. C.1 What is an EU directive EU Directives specify requirements. The directives are written by the relevant authorities within the EU and are implemented by all the member states of the EU in national law.
Page 148: Definition Of The Term Declaration Of Conformity
Appendix C - Declaration of Conformity, Declaration by Manufacturer, UL-certiﬁcation All converters and controls of Baum¨ u ller Kamenz GmbH comply with die requirements from 73/23/EWG (Low-Voltage Directive). By all converters and controls of Baum¨ u ller Kamenz GmbH complying with the requirements of harmonized standards EN 50178, EN 60204-1, EN 60529 and HD 625.1 S1, the protective targets of 73/23/EWG are reached.
Page 149: Declaration Of Conformity
Declaration of Conformity C.5 Declaration of Conformity Instruction Manual b maXX BM3400 Document No.: 5.07013.02 from 188...
Page 150: Declaration By Manufacturer
Appendix C - Declaration of Conformity, Declaration by Manufacturer, UL-certiﬁcation C.6 Declaration by Manufacturer Instruction Manual b maXX BM3400 Baumueller Kamenz GmbH from 188 Document No.: 5.07013.02...
Page 151: Ul-Certification
UL-Certiﬁcation C.7 UL-Certiﬁcation UL is a mark of conformity, which is given by the American company Underwriters Laboratories Inc. (www.ul.com). The UL-certiﬁcation is not regulated by law, but takes place voluntarily. In order to be allowed to mark equipments and components with the UL-mark of confomity, tests must have to be done, which are attended and documented by an UL-inspector.
Page 152 Appendix C - Declaration of Conformity, Declaration by Manufacturer, UL-certiﬁcation Instruction Manual b maXX BM3400 Baumueller Kamenz GmbH from 188 Document No.: 5.07013.02...
Page 153: D Appendix D - Technical Data
Appendix D - Technical data In this chapter you ﬁnd exact technical data according all sizes of device series b maXX BM3400. Instruction Manual b maXX BM3400 Document No.: 5.07013.02 from...
Page 154: Requirements On The Power Supply
Appendix D - Technical data D.1 Requirements on the power supply • BM34XX-L1 Supply system industrial system with direct or low grounded star point (TN-sytem or TT-system) Mains inductance min. uk = 0% max. uk = 4% Rated input voltage/-frequency 1 x 230V / 50/60Hz Absolute minimum voltage 1 x 110V / 50/60Hz...
Page 155: Requirements To The Motor
Required environmental conditions D.2 Requirements to the motor The motor must be build in such a way, that the temperature sensor in the motor is adequate to the criterion safe isolation according to EN 61800-5-1. The underlying rated voltage is 300V or 600V at operation on Grounded-Delta-Supply. D.3 Required environmental conditions Transportation temperature range C to +70...
Page 156: Non-Electrical Data
Appendix D - Technical data 120% 100% 1.000m 2.000m 3.000m 4.000m 5.000m Figure D.1: Derating of output power accordant to installation altitude D.4 Non-electrical data Device Dimensions (H x W x D) Weight BM340X 170mm x 65mm x 170mm 1,7kg BM341X 170mm x 85mm x 170mm 2,0kg...
Page 157: Electrical Data - B Maxx Bm3400
Electrical data - b maXX BM3400 D.5 Electrical data - b maXX BM3400 D.5.1 Controller board The controller PCB contains all modules for digital and analog in- and outputs, encoder sensing and communication. In the following sections you will ﬁnd details according the modules. D.5.1.1 Resolver interface Excitation voltage max.
Page 158: Sine Wave Incremental Encoder Interface
Appendix D - Technical data D.5.1.2 Sine wave incremental encoder interface Supply Load max. 250mA Input level Cable termination 120Ω The maximum possible speed of rotation of an incremental encoder (sine-cosine) is limited by the cut-oﬀ frequency of the encoder interface input ﬁlter. This lies at 300kHz. Hence it follows that there is a theoretic possible maximum speed according to the formula: theoretically maximum speed [RPM] = n = cut-oﬀ...
Page 159: Digital Inputs And Outputs
Electrical data - b maXX BM3400 D.5.1.5 Digital inputs and outputs Power supply 24V (19V...28V) Current input max. 500mA Input voltage 0 (LOW): 0V(open)...5V 1 (HIGH): 12V...28V Input current max. 2mA Sampling rate DIN1...DIN4 (normal): 2ms DIN3, DIN4 (quick): 250µs SH, IF: 4ms Output current max.
Page 160: Incremental Encoder Emulation (Option)
Appendix D - Technical data D.5.2 Incremental encoder emulation (option) There are two square wave pulse sequences +A and +B (phase shifted by 90 ) and its inverted pulse ◦ sequences A and B as well as zero pulse +ZERO with the inverted signal ZERO.
Page 161: Safety Relay (Option)
Electrical data - b maXX BM3400 D.5.3 Safety relay (option) Coil side (X102-3, X102-4) Rated voltage U Operating voltage U 15V to 28V Coil resistance 480Ω ± 48Ω Status signal contact (NC contact), (X102-1, X102-2) Switching voltage U Switching current I 1mA to 300mA Max.
Page 162: Power Unit
Appendix D - Technical data D.5.4 Power unit • BM340x-L1 Input rated power at 8kHz with/without internal chopper 1,0kVA/ 1,7kVA resistor Input rated current (I ) with/without internal chopper 4,5A/ 7,4A ef f resistor Input current max. (I 13,4A ef f DC link rated voltage 310V DC link capacity (internal)
Page 163 Electrical data - b maXX BM3400 • BM340X-L3 Input rated power at 8kHz 2,8kVA Input rated current (I 5,0A ef f Input current max. (I 9,1A ef f DC link rated voltage 540V DC link capacity (internal) 165µF Ouput voltage 3 0 x 3 V to 380 x 370 V Output frequency 0Hz to 400Hz...
Page 164 Appendix D - Technical data • BM341X-L1 Input rated power at 8kHz with/without internal chopper 1,3kVA/ 2,1kVA resistor Input rated current with/without internal chopper resistor 5,8A/ 9,1A ef f Input current max. (I 17,3A ef f DC link rated voltage 310V DC link capacity (internal) 1120µF...
Page 165 Electrical data - b maXX BM3400 • BM341X-L3 Input rated power at 8kHz with/without internal chopper 2,3kVA/ 3,5kVA resistor Input rated current with/without internal chopper resistor 3,9A/ 6,2A ef f Input current max. (I 11,8A ef f DC link rated voltage 540V DC link capacity (internal) 235µF (V1)/ 280µF (V2)
Page 166: Output Current
Appendix D - Technical data All rated values refer to an input voltage of 230V or 400V and a control voltage of 24V. The output voltage is a pulsated direct-current voltage. The operating range refers to the eﬀective value of the fundamental wave at rated input voltage. Switching frequency of the converter (settable).
Page 167: Overload Durations
Overload durations D.6 Overload durations For the possible pulse frequencies there are three time constants (see table) in the following parame- ters: • P0014 for 4kHz • P0015 for 8kHz • P0034 for 16kHz If the thermal characteristic limit is reached it is automatically limited to the nominal current. Frequency-dependent nominal currents: The nominal currents for the according pulse frequencies are •...
Page 168: Current Derating Depending On The Output Frequencies
Appendix D - Technical data D.7 Current derating depending on the output frequencies All b maXX BM3400 devices were developed in such a way, that the speciﬁed output-rating from an electric output frequency of >15Hz is continuously permissible, i.e. in the S1 operation. If the static converter output frequency is longer than 5s below 15Hz, the continuously permissible output current must be reduced according to the following characteristic curve.
Page 169: Fuse Protection
Fuse protection D.8 Fuse protection It is to distinguish between the protection of the supply cables and the protection of the device. In order to fulﬁll the CE speciﬁcations - here especially EN60204-1 - you have to protect the supply cables. Assure the device in UL certiﬁcated installations.
Page 170: Device Protection
Appendix D - Technical data D.8.2 Device protection Place in semiconductor fuses with the triggering characteristic gR DIN VDE 0636-201 / IEC 60269-2-1 HD 630.2.1 54. Switch these in series to the cable protection fuses. These protect the input-sided rectiﬁer-triggering, in case of a short circuit, against completely destruction , so that a repair of the device is possible.
Page 171: Circuit Mains - Device
D.12 Fire ﬁghting appliances D.9 Circuit mains - device device cross section maximum length connection to device BM340X, 4 x 1 to 2.5mm user-deﬁned with/without wire end ferrule BM341X (AWG 16 - 12) (plug-in terminal) Possible cross section: For UL conform machines/installations you must use UL certiﬁed circuit cables. D.10 Circuit device - motor device cross section...
Page 172: Mains Filter
Appendix D - Technical data Fight ﬁre with class ﬁre extin- guisher D.13 Mains ﬁlter Optional available in BM340X or BM341X. D.14 Line reactors For the devices BM34XX mains chokes are not necessary. D.15 Temperature sensors of the motor Type Additional requirements Insulation KTY84...
Page 173: Appendix E - List Of Figures
Appendix E - List of ﬁgures Instruction Manual b maXX BM3400 Document No.: 5.07013.02 from...
Page 174 Appendix E - List of ﬁgures Instruction Manual b maXX BM3400 Baumueller Kamenz GmbH from 188 Document No.: 5.07013.02...
Page 175 List of Figures 4.1 power unit (A) - controller unit (B) ......4.2 Danger areas at b maXX BM3400 .
Page 176 List of Figures 6.34 Digital outputs ......... 6.35 Plug-in connector X26 .
Page 177 Appendix F - Index Instruction Manual b maXX BM3400 Document No.: 5.07013.02 from...
Page 178 Appendix F - Index Instruction Manual b maXX BM3400 Baumueller Kamenz GmbH from 188 Document No.: 5.07013.02...
Page 179 Index 1C1, CANopen, 1D1, CANsync, 24VIO, CE marking, Chopper resistor, 34, Accessories Chopper transistor CAN-cable termination, Chopper resistor, Interface cables, Circuit, Memory module, Monitoring, Motor cable, Climatic category, 134, Plug-in connectors, Commissioning, Screen plates, Communication interface AGND, CAN, AIN, RS232, Air ﬁlter, Connection diagram, Air humidity,...
Page 180 Index Declaration by Manufacturer, 30, Enable signals, Declaration of Conformity, 30, 148, Encoder, 34, Delivery Encoder coding Claim, Demounting, Derating, 155, Device generation, 34, Device protection, Encoder connection, Encoder interfaces Digital inputs HIPERFACE absolute encoder, Current input, Resolver, Input voltage, Sine wave incremental encoder, Power supply, Square wave incremental encoder,...
Page 181 Index Maximum speed, Error messages, Supply, Explanatory notes, Warnings, IEE, Motor Requirements, Incremental encoder emulation, Temperature sensor, Cable connection, Motor cable, Pulse sequences, Mounting Signal level, Accessories, Supply voltage, Danger areas, Switching time, Danger to ESD, Information sign, Drill patterns, Input voltage, 34, Intrusion of mechanic particles, Inputs...
Page 182 Index Overload durations, Damage to property, Power loss, 162–165 Personal injury, Rated current, 162–165 Safety notes Precharge circuit, Mandatory sign, Safety relay, 36, precharge current, Precharge relay, Circuit, Precharge resistors, Coil resistance, Protection class, Example, Rated voltage, PSI, Switch-OFF delay, Pulse enable, 85, Switch-ON delay, Quickstop, 85,...
Page 183 Index Encoder interfaces, Front of controller, X23, X24, X25, X26, X44, X45, Torque direction, Total-range fuses, Transportation Damage, Requirements, Transportation damage, Type key, Type plate Type key V1, Type key V2, UL-mark of conformity, Unpacking, Vibration, Voltage check, Warnings, Weight, WinBASS II Error messages, Project tree,...
Page 184 Index Instruction Manual b maXX BM3400 Baumueller Kamenz GmbH from 188 Document No.: 5.07013.02...
Page 185: Appendix G - Revision History
Appendix G - Revision history Version Status Changes 5.07013.01 2007-09-14 Corrections after internal review and UL pin assignments incorporated, Declaration by Manufacturer and Declaration of Conformity included 5.07013.02 2007-10-16 Corrected limit load integral at Device protection, further remarks to pro- tection and precharging Instruction Manual b maXX BM3400...
Page 188 Baumüller Kamenz GmbH Nordstraße 57 01917 Kamenz T: +49(0)3578-3406-0 F: +49(0)3578-3406-50 www.baumueller.de All information given in this manual is customer information, subject to change without notice. We reserve the right to further develop and actualize our products continously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date. These statements are not legally binding according to the measurement, computation and calculations.

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