Baumuller b maXX BM4-F-AI0-XX Manual
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Baumuller b maXX BM4-F-AI0-XX Manual

Baumuller b maXX BM4-F-AI0-XX Manual

Analog-i/o-module
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BM4-F-AIO-XX
(Analog-I/O-Module b maXX)
Manual
E
5.01045.04

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Summary of Contents for Baumuller b maXX BM4-F-AI0-XX

  • Page 1 BM4-F-AIO-XX (Analog-I/O-Module b maXX) Manual 5.01045.04...
  • Page 2 Title Manual Product BM4-F-AIO-XX (Analog-I/O-Module b maXX) Version 5.01045.04 Status 2003-09-01 Copyright These operating instructions may be copied by the owner in any quantity but only for internal use. For other purposes these operating instructions and extracts thereof must not be copied or reproduced.

  • Page 3: Table Of Contents

    Table of contents Introduction ............. . First steps .
  • Page 4 Table of contents Commissioning procedure ..........30 6.4.1 Recognition of the analog-I/O-module .

  • Page 5: Introduction

    NTRODUCTION This operation manual is an important constituent of your b maXX 4400 controller; ac- cordingly, for your own safety, go through it fully. The first steps that the user is supposed to take on receipt of this module are described in this chapter.
  • Page 6 Terms used Manual BM4-F-AIO-XX (Analog-I/O-Module b maXX) Document No.: 5.01045.04 Baumüller Nürnberg Electronic GmbH & Co. KG of 70...

  • Page 7: Basic Safety Instructions

    ASIC AFETY NSTRUCTIONS Every Baumüller plug-in module we have constructed and made according to strict safety specifications. Nevertheless the work with the plug-in module can be dangerous. In this chapter we described hazards, that can arise when working with the Baumüller en- coder module.

  • Page 8: Structure Of Indication Of Hazard

    Hazard information and commands 2.1.1 Structure of indication of hazard The two examples given below show principally the form of an Indication of Danger. A triangle is used when warning against any danger to the living organisms is given. If the triangle is absent, then the danger indicated relates exclusively to damage to property.

  • Page 9: Symbols Used For Indication Of The Danger

    Basic Safety Instructions 2.1.2 Symbols used for indication of the danger If the signal word is followed by a danger symbol: , then the safety in- structions relate to personal injuries. If the signal word is followed by a circle then the safety instructions relate to damage to property.

  • Page 10: Indication Of Danger Of Damage To Property

    Hazard information and commands CAUTION The following may occur, if you do not observe this caution information: m minor to medium personal injury. The danger is: sharp edges. Here the danger is described precisely, too. Here, we describe what you can do to avoid the occurrence of the danger. CAUTION The following may occur, if you do not observe this danger information: m environmental pollution.

  • Page 11: Info Symbols

    Basic Safety Instructions Info symbols INSTRUCTIONS This is an especially important piece of information. Legal instructions This documentation is addressed to technical qualified personnel, who is specifically skilled and who is thoroughly familiar with all warnings and maintenance procedures. The devices are made according to the state-of-the-art technology and are fail-safe. They can be installed safe, can be put into operation and they function without problems, if it is assured, that the instructions of the documentation are followed.

  • Page 12: Faulty Usage

    Faulty usage Faulty usage In the following we are listing a few examples of faulty usage. The notes mentioned below shall give you a feeling, what a faulty usage of the plug-in module is. However, we cannot list all faulty usages, that could be thought of. All usages, in which the instructions of this documentation are disregarded are faulty and therewith forbidden, especially in the fol- lowing cases: m You have build in the plug-in module in other devices as the series b maXX 4400.

  • Page 13: Training Of The Personnel

    Basic Safety Instructions Training of the personnel WARNING The following may occur, if you do not observe this warning information: m serious personal injury m death Devices of the company Baumüller Nürnberg Electronic GmbH & Co. KG may only be assembled, installed, operated and maintained by qualified personnel.

  • Page 14: Dangers In Use And Handling This Module

    Obligatory and liability WARNING The following may occur, if attention is not paid to this indication of danger. m Serious body injury with death All the persons working on or handling the devices pertaining to the series b maXX must have in their possession this Operation Manual and observe and comply with the instructions and directions - especially the Safety Instructions - as contained herein.

  • Page 15: Packing And Transportation

    ACKING AND RANSPORTATION Every Baumüller-plug-in module has been packed before shipment, such that likelihood of any damage to the contents during transportation is very low. Transportation The plug-in modules are packed in the manufacturer’s works in compliance with the P.O. h avoid heavy vibrations during transportation and powerful impacts, max.

  • Page 16: Disposal Of The Packing

    Disposal of the packing There is no evidence of damage during transportation. h open the packing of the module h check the scope of supply with reference to the packing list. The scope of supply is: m BM4-F-AIO-XX (Analog-I/O-Module b maXX) m this Operation Manual incl.

  • Page 17: Description Of The Analog-I/O-Module

    ESCRIPTION OF THE NALOG I/O-M ODULE The Analog-I/O-Module is described and the type keys mounted on the Plug-in Module are explained in this Chapter. Construction The analog-I/O-module is a plug-in module for adevice from the b maXX 4400 series. The plug-in module has a connector (A) on the rear, which is used for the connection of the plug-in module with the controller unit.

  • Page 18: Slots

    Construction 4.1.1 Slots A maximum of one Analog-I/O-Module can be assigned. The Analog-I/O-Module can op- erate only in the plugging location E. Figure 2: Controller unit, slot E NOTE In case you insert a Baumüller plug-in module into an unsuitable slot, it will operate objection- able or limited.

  • Page 19: Danger Areas

    Description of the Analog-I/O-Module Danger Areas The greatest dangers originate from the basic device b maXX 4400 in which this module is plugged into. Observe and comply with all the safety instructions relating to the basic device b maXX 4400. The Figure below shows at a glance the ranges of danger as prev- elent on the Plug-in Module.
  • Page 20 Identification markings on the analog-I/O-plug-in module- type key Manual BM4-F-AIO-XX (Analog-I/O-Module b maXX) Document No.: 5.01045.04 Baumüller Nürnberg Electronic GmbH & Co. KG of 70...

  • Page 21: Assembly And Installation

    SSEMBLY AND NSTALLATION The mechanical assembly and electrical installation of the analog-I/O-module BM4-F-AIO-XX is described in this chapter. The assembly and installation involve the following steps : 1 mount the plug-in module. 2 connect the plug-in module with 24V- and signal cables. General safety regulations h observe the information contained in the chapters ZRegulations–.

  • Page 22: Requirements Of The Operating Personnel

    Requirements of the operating personnel Requirements of the operating personnel DANGER The following will occur, if you do not observe this danger information: m serious personal injury m death The danger is: Electricity. The device and environment in the control cabinet may be carry- ing perilous voltages.
  • Page 23 Assembly and Installation Function modules Option modules controller, permanently installed preferred slot Baumüller Nürnberg Electronic GmbH & Co. KG recommends, in order to use the whole functionality, to plug the modules into this slot Plugging point/location possible possible slot only when the preferred slot is used already, we recommend in order to use the whole functionality, to plug the module into this slot not possible - the module will not work in this slot prequisite for these modules is a plugged in PLC module.

  • Page 24: Assembly

    Assembly Assembly 1 switch off the b maXX 4400 and secure it against getting switched on inadvertantly again during assembly. DANGER The following will occur, if attention is not paid to this indication of warning : m serious body injury with death. The danger is: Electricity.
  • Page 25 Assembly and Installation CAUTION The following may occur, if attention is not paid to this indication of danger : m Damage to property m The danger is: electrostatic discharge. The analog-I/O-Module contains components which are sensitive to electrostatic discharge. Observe the measures relating to electrostatic discharge while handling with the plug-in mod- ule.

  • Page 26: Installation

    Installation Installation Connect the analog-I/O-module for installation. 5.5.1 Connection diagram Figure 7: Connection diagram analog-I/O-module 5.5.2 Requirements of the electrical connections CAUTION The following may occur, if attention is not paid to this indication of danger : m Damage to property The danger is: electrical voltage.

  • Page 27: Requirements Of The Connecting Cable

    Assembly and Installation In order to comply with the standard EN 60 204-1(electrical fitments on machines), the cable specified therein must be used. The connecting bushes must not drop - otherwise there is a danger of short circuits, foreign voltages, etc. h Ensure that the cable is laid in accordance with the EMV-regulations.
  • Page 28 Installation Manual BM4-F-AIO-XX (Analog-I/O-Module b maXX) Document No.: 5.01045.04 Baumüller Nürnberg Electronic GmbH & Co. KG of 70...

  • Page 29: Commissioning

    OMMISSIONING In this chapter, it is described, how the analog-I/O-module which is already mounted and ZMounting and installed (see Installation–) is commissioned. The commissioning ensures that the analog-I/O-module is identified and functions correctly. For further additional information on parametrisation of the plug-in module - parameters, see the application manual .

  • Page 30: Description And Checking Of Operating & Display Elements

    Description and checking of operating & display elements Description and checking of operating & display elements The analog-I/O-module by itself does not have any operating and display elements. The LED H4 of the basic unit b maXX 4400 and replica of the LED in WinBASS II indicates all the errors in the plug-in module, e.g.
  • Page 31 Commissioning m if the plug-in module is correctly recognized, i.e. no text appears directly above the scale, then it can be operated. m if the plug-in module is not recognized, then switch off the device, check the assem- bly and the installation. After having removed the errors, let the device run up to full capacity for checking whether the plug-in module gets duly recognized now.

  • Page 32: Testing Of The Analog-I/O-Module

    Commissioning procedure 6.4.2 Testing of the analog-I/O-module Once the plug-in module has been duly recognized, then it can be checked whether the input and output points are working correctly using WinBASS II. Requisites The basic unit b maXX 4400 has been commissioned, BM4-F-AIO-XX-Module has been plugged in, analog connections are present and ready for functioning (voltage range +/-10 V DC, which can be set by a potentiometer in the circuit).
  • Page 33 Commissioning 3 By clicking on the -symbol, select the entry „Input E.1“ from the drop-down list in the central window by the side of „Selection input“ („E”, because the plug-in-module is plugged in the slot E, „1” for input 1).. 4 In the menu „Analog input Link 1“...

  • Page 34: Menü Analoge Output Link

    Commissioning procedure Testing of Outputs 1 Click on „Analog outputs“ in WinBASS II 2 Select the submenu „analog output Link 1“. Figure 9: Menü Analoge output Link 1 3 By clicking on the -symbol, select the entry „Output E.1“ from the drop-down list in the central window by the side of „Selection output“.(„E”, because the plug-in-module is plugged in the slot E, „1”...
  • Page 35 Commissioning NOTE If you cannot measure any voltage at the output E.1, even though you change the voltage at the input point E.1, then it is an indication of the module or the controller/controller unit being defective. 5 Repeat the points 3 to 5 for the output 2. With that, testing of the analog-I/O is complete.
  • Page 36 Commissioning procedure Manual BM4-F-AIO-XX (Analog-I/O-Module b maXX) Document No.: 5.01045.04 Baumüller Nürnberg Electronic GmbH & Co. KG of 70...

  • Page 37: Operation

    PERATION The facilities for setting the parameters influencing the analog-I/O-module are described in this chapter. Parameter Setting of parameters determines the reaction of the plug-in module during operation. These parameters are set by the software WinBASS II. The procedure for “Analog input Link 1” is described below via an example. The proce- dure for “Analog output Link 2”...

  • Page 38: Configuration Analog-I/O, Parameter List

    Parameter Figure 10: Configuration analog-I/O, parameter list NOTE The fault-parameters of the analog-I/O-module can be found in the chapter on ZTroubleshooting –. Manual BM4-F-AIO-XX (Analog-I/O-Module b maXX) Document No.: 5.01045.04 Baumüller Nürnberg Electronic GmbH & Co. KG of 70...

  • Page 39: Troubleshooting And Fault Removal

    ROUBLESHOOTING AND AULT REMOVAL Error messages pertaining to the basic unit b maXX 4400 and the messages in WinBASS II are described in this chapter, whenever a error on the analog-I/O-module should occur. The meaning of each of these messages will be explained and in which way corrective action can be taken.

  • Page 40: Structure Of The List Of Errors - Overview

    Fault-parameters - fault messages (list of faults) - reactions to the faults Figure 11: Structure of the List of Errors - overview Level 1 SysError1, of interest only for accessing the error using the parameters but without use of WinBASS II, e.g. in case of field bus communication. This error is not displayed in WinBASS II. Level 2 Next level below SysError1.
  • Page 41 Troubleshooting and Fault removal m depending on the setting means that you are able to select as to how the system will react, e.g. braking on the brake ramp, immediate stop, etc. For further additional information, see „Manual for b maXX 4400“ or in the „Parameter Manual/Application Manual„ In the coloumn „remedy“...
  • Page 42 Fault-parameters - fault messages (list of faults) - reactions to the faults The following error messages are generated by the analog-I/O-module in case of any error: Module Error (Error in Module Extension) P0204 Error name Error Meaning Reaction Removal of the Error ZFunctional Modules A to E P0240 to ModuleError Error in...
  • Page 43 Troubleshooting and Fault removal Manual BM4-F-AIO-XX (Analog-I/O-Module b maXX) Document No.: 5.01045.04 of 70...
  • Page 44 Fault-parameters - fault messages (list of faults) - reactions to the faults Manual BM4-F-AIO-XX (Analog-I/O-Module b maXX) Document No.: 5.01045.04 Baumüller Nürnberg Electronic GmbH & Co. KG of 70...

  • Page 45: Maintenance

    AINTENANCE ZTechnical Data– If the specified ambient conditions as given in are adhered to, then the analog-I/O-module does not require any maintenance. If however any defect in the ana- log-I/O-module is detected or you feel that there exists some defect in it, then contact Baumüller Nürnberg Electronic GmbH &...
  • Page 46 Manual BM4-F-AIO-XX (Analog-I/O-Module b maXX) Document No.: 5.01045.04 Baumüller Nürnberg Electronic GmbH & Co. KG of 70...

  • Page 47: Repair

    EPAIR A defect analog-I/O-module can not be repaired; for replacement contact the company Baumüller Nürnberg Electronic GmbH & Co. KG. Manual BM4-F-AIO-XX (Analog-I/O-Module b maXX) Document No.: 5.01045.04 of 70...
  • Page 48 Manual BM4-F-AIO-XX (Analog-I/O-Module b maXX) Document No.: 5.01045.04 Baumüller Nürnberg Electronic GmbH & Co. KG of 70...

  • Page 49: Demounting, Storage

    EMOUNTING TORAGE In this chapter, it is described, how to take the analog-I/O-module out of operation and how to store it. 11.1 Safety regulations h Observe and comply with the ZBasic Safety Instructions–. WARNING The following may occur, if you do not observe this warning information: m serious personal injury m death The danger is: Electricity.

  • Page 50: Demounting

    11.3 Demounting 11.3 Demounting h Keep the below mentioned working material ready before starting with demounting: m Suitable packing for the analog-I/O-module, as far as possible, the original packing. m Cover plate for covering the slot becoming vacant. Sequence of demounting: 1 Connect the basic unit b maXX 4400 such that it is free from any voltage and secure it against any eventuality of getting switched on inadvertently.

  • Page 51: Storage Conditions

    Demounting, Storage DANGER The following will occur, if you do not observe this danger information: m serious personal injury m death The danger is: mechanical effects. An undefined operational characteristic of the bmaXX 4400 may be developed due to dismantling of the Analog-I/O-Module See to it that the values set in the operating system/WinBASS via the analog-I/O-module con- tinue to be retained in the parameters till they are changed.
  • Page 52 11.5 Restarting Manual BM4-F-AIO-XX (Analog-I/O-Module b maXX) Document No.: 5.01045.04 Baumüller Nürnberg Electronic GmbH & Co. KG of 70...

  • Page 53: Disposal

    ISPOSAL The corerct and safe way of the disposal of the analog-I/O-module (BM4-F-AIO-XX) is described in this chapter. During this disposal, mainly electronic scrap is generated. 12.1 Safety regulations h Observe and comply with ZBasic Safety Instructions–. CAUTION The following may occur, if attention is not paid to this indication of danger. m light to medium body injuries.

  • Page 54: Requirements Of The Executing Personnel

    12.2 Requirements of the executing personnel 12.2 Requirements of the executing personnel The personnel, whom you instruct to dispose/demount the device must have the knowl- edge and training to carry out these works properly. The personnel is to be chosen in such a way, that the safety instructions on the basic unit b maXX 4400 and its parts are under- stood and referred to.

  • Page 55: Appendix A - Abbreviations

    A - A PPENDIX BBREVIATIONS ampere digital/analog converter +|IAist| amount of rotor current actual val- data byte (8 bits) ue (pos. signal) f direct current f drive-control function module Analog Outputs Abs. paragraph (in German text) function module Digital Inputs alternating current digital input adjust address byte...
  • Page 56 f Function module Motor Model function module Ramp Generator f torque encoder main menu prefix for hexadecimal number main contactor function module Field Angle Cal- main contactor ON culation main contactor release torque direction 1 high word torque direction 2 function module Current Control function module Motor Tempera- Î...
  • Page 57 Abbreviations protective conductor synchronous motor start of text function module Service Interface f setpoint value f software function module Setpoint Value Generator setpoint value channel overtemperature of ballast resistor overtemperature of heatsink motor temperature probe motor overtemperature voltage Û peak voltage rotor voltage effective value, alternating current effective value, direct current...
  • Page 58 Manual BM4-F-AIO-XX (Functional Module Digital-I/O b maXX) Document-No.: 5.01045.04 Baumüller Nürnberg Electronic GmbH & Co. KG of 70...

  • Page 59: Appendixb - Accessories

    B - A PPENDIX CCESSORIES All the accessories that are available for the analog-I/O-module of Baumüller Nürnberg Electronic GmbH & Co. KG are listed in this appendix. The product management of Baumüller welcomes enquiries and responses, if any from your side. List of all the accessories No accessories are available for the analog-I/O-module manufactured by Baumüller Nürnberg Electronic GmbH &...
  • Page 60 List of all the accessories Manual BM4-F-AIO-XX (Analog-I/O-Module b maXX) Document No.: 5.01045.04 Baumüller Nürnberg Electronic GmbH & Co. KG of 70...

  • Page 61: Appendix C - Declaration Of Conformity / Declaration By Manufacturer

    C - D PPENDIX ECLARATION OF ONFORMITY ECLARATION BY ANUFACTURER In this section we provide general information about EC directives, the CE symbol and the Declaration of Conformity/by Manufacturer. What is an EC directive? EC directives specify requirements. The directives are written by the relevant bodies with- in the EU (which used to be called the EC, and the EEC before that, hence the now illog- ical term EC directive), and are implemented by all the member countries of the EU in national law.

  • Page 62: Definition Of The Term Declaration Of Conformity

    Definition of the term Declaration of Conformity Provide this Baumüller equipment is subjected to normal use in your machinery you can assume that the equipment satisfies the requirements of 73/23/EEC. Compliance with 89/336/EEC (EMC Directive) depends on how the equipment is instal- led.

  • Page 63: Declaration Of Conformity

    Declaration of Conformity / Declaration by Manufacturer Declaration of Conformity EU-Konformitätserklärung 2003 Declaration of Conformity 2003 gemäß EU-Richtlinie 73/23/EG (Niederspannung) vom 19.02.1973 geändert durch: 93/68/EWG vom 22.07.1993 in accordance with EC directive 73/23/EG (low voltage) dated 19.02.1973 changed by: 93/68/EWG dated 22.07.1993 Analog-I/O Modul für b maXX 4400BM4 - F - AIO - 01 Analog-I/O Modul für b maXX 4400BM4 - F - AIO - 02 Analog-I/O Modul für b maXX 4400BM4 - F - AIO - 03...

  • Page 64: Declaration By Manufacturer

    Declaration by Manufacturer Declaration by Manufacturer EU-Herstellererklärung 2003 Declaration by Manufacturer 2003 gemäß EU-Richtlinie 98/37/EG (Maschinen) vom 22.06.1998 geändert durch: 98/79/EG vom 27.10.1998 in accordance with EC directive 98/37/EG (machinery) dated 22.06.1998 changed by: 98/79/EC dated 27.10.1998 Analog-I/O Modul für b maXX 4400BM4 - F - AIO - 01 Analog-I/O Modul für b maXX 4400BM4 - F - AIO - 02 Analog-I/O Modul für b maXX 4400BM4 - F - AIO - 03 Die Inbetriebnahme der Maschine, in die dieses Gerät eingebaut wird, ist untersagt bis die Konformität...

  • Page 65: Appendixd - Technical Data

    D - T PPENDIX ECHNICAL The technical data of the analog-I/O-module BM4-F-AIO-XX of Baumüller Nürnberg Electronic GmbH & Co. KG is given in this appendix. Manual BM4-F-AIO-XX (Analog-I/O-Module b maXX) Document No.: 5.01045.04 of 70...

  • Page 66: Analog-I/O-Module Bm4-F-Aio-Xx

    Analog-I/O-module BM4-F-AIO-XX Analog-I/O-module BM4-F-AIO-XX The Plug-in-Module has the following Specifications: Number of inputs Number of I/O-input Links Resolution 10 bit / 12 bit 16 bit 12 bit Design Difference input Input resistance about. 50 kΩ Max. Input current 200 µA Scanning rate, inputs 125 µs one input used...

  • Page 67: Technical Data

    Technical Data Pin assignment X1 Pin No. Occupation IN 1 + IN 2 + OUT 1 - , OUT 2 - OUT 1 + OUT 2 + IN 1 - IN 2 - OUT 1 - , OUT 2 - OUT 1 - , OUT 2 - 9-pole Sub-D plug See the parameter manual pertaining to the basic unit for any additional information, parameter...

  • Page 68: Internal Circuit Of The Analog-I/O-Module Bm4-F-Aio-01/-02/-03

    Internal circuit of the analog-I/O-module BM4-F-AIO-01/-02/-03 Internal circuit of the analog-I/O-module BM4-F-AIO-01/-02/-03 Figure 12: Internal circuit of the Analog-I/O-Module BM4-F-AIO-01/-02/-03 Manual BM4-F-AIO-XX (Analog-I/O-Module b maXX) Document No.: 5.01045.04 Baumüller Nürnberg Electronic GmbH & Co. KG of 70...

  • Page 69: Table Of Figures

    Table of figures Table of figures analog-I/O-module ........................Controller unit, slot E........................Hazard areas..........................Hazard areas..........................analog-I/O-module ........................Mounting ............................ Connection diagram analog-I/O-module ..................Menu analog input link 1 ......................Menü Analoge output Link 1 ...................... Configuration analog-I/O, parameter list ..................Structure of the List of Errors - overview ...................
  • Page 70 Table of figures Manual BM4-F-AIO-XX (Analog-I/O-Module b maXX) Document No.: 5.01045.04 Baumüller Nürnberg Electronic GmbH & Co. KG of 70...
  • Page 72 Baumüller Nürnberg Electronic GmbH & Co. KG Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de All information given in this manual is customer information, subject to change without notice. We reserve the right to futher develop and actualize our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date. These statements are not legally binding according to the measurement, computation and calculations.

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