Baumuller BM5-O-CDC Instruction Handbook Manual
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Baumuller BM5-O-CDC Instruction Handbook Manual

Baumuller BM5-O-CDC Instruction Handbook Manual

Coupler modules for b maxx 5000
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Instruction handbook
English
Language
Translation
Document No. 5.13033.01
Part No.
456700
Status
20-Jan-2015
E
5.13033.01
Read the Instruction handbook before starting any work!
b maXX 5000
Coupler modules
BM5-O-CDC DC link
BM5-O-CSB Signal bus

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  • Page 1 Instruction handbook English Language Translation Document No. 5.13033.01 Part No. 456700 Status 20-Jan-2015   b maXX 5000 Coupler modules BM5-O-CDC DC link BM5-O-CSB Signal bus Read the Instruction handbook before starting any work! 5.13033.01...
  • Page 2 Copyright These Instruction handbook may be copied by the owner in any quantity, but only for internal use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any other purposes. The use and disclosure of information contained in these Instruction handbook are not per- mitted....

  • Page 3: Table Of Contents

    Table of Contents General ..............Information on this Instruction handbook .
  • Page 4 Table of Contents Mounting and Installation ..........27 Safety notes .

  • Page 5: General

    ENERAL Information on this Instruction handbook The Instruction handbook Coupler modules CDC and CSB is an addition to the Instruc- tion handbooks b maXX 3000, b maXX 4000, b maXX 5000 or b maXX 5500. The basic prerequisite for safe working is compliance with all the safety and handling in- structions stated in the Instruction handbooks mentioned above.

  • Page 6: Key To Symbols

    Key to symbols Key to symbols Warning notes Warning notes are identified by symbols in this Instruction handbook. The notes are in- troduced by signal words that express the extent of the danger. It is imperative that these notes be complied with and are conscientiously regarded in or- der to prevent accidents, personal injury and material damage.

  • Page 7: Limitation Of Liability

    General Limitation of liability All specifications and notes in these instruction handbook were compiled taking into ac- count the applicable standards and regulations, the state of the art and our knowledge and experience of many years. The manufacturer assumes no liability for damages due to: m non-compliance with the instruction handbook m usage for other than the intended purpose m usage by untrained personnel...

  • Page 8: Spare Parts

    In this handbook the term „Coupler module DC link CDC“ or „Coupler module Signal bus CSB“ is used for the Baumüller product „BM5-O-CDC-000“ or „BM5-O-CSB-000“. A list of the abbreviations used can be found in b maXX 5000, Appendix A: Abbreviations.

  • Page 9: 1.11 List Of Associated Documentations

    General 1.11 List of associated documentations Instruction  handbook Doc No. Part No. Part No. German English Instruction handbook b maXX 3000 5.11018 441838 441839 Instruction handbook b maXX 4000 5.12008 444495 444496 Instruction handbook b maXX 5000 5.09021 439682 439683 Instruction handbook b maXX 5500 5.13008...
  • Page 10 1.11 List of associated documentations Instruction handbook b maXX Coupler modules CDC and CSB Document No.: 5.13033.01 Baumüller Nürnberg GmbH of 52...

  • Page 11: Safety

    AFETY This section provides an overview of all of the important safety aspects for optimum pro- tection of personnel as well as for the safe and problem-free operation. Contents of the Instruction handbook Each person who is tasked with performing work on or with the device must have read and understood this Instruction handbook and the Instruction handbooks of the coupled devices b maXX 3000, b maXX 4000, b maXX 5000 or b maXX 5500 before working with the device.

  • Page 12: Usage, Compliant With The Intended Purpose

    Usage, compliant with the intended purpose Usage, compliant with the intended purpose A Coupler module is considered as being used compliant with its intended purpose if all notes and information of these Instruction handbook and the Instruction handbooks of the coupled devices b maXX 3000, b maXX 4000, b maXX 5000 or b maXX 5500 are ad- hered to.

  • Page 13: Training Of The Personnel

    Safety Training of the personnel WARNING! Risk of injury due to insufficient qualifications! Improper handling can lead to significant personal injury and material damage. Therefore: m Certain activities can only be performed by the persons stated in the respective chapters of these instruction handbook. In these instruction handbook, the following qualifications are stipulated for various areas of activity: m Operating personnel...

  • Page 14: Special Hazards

    Special hazards Special hazards In the following section, the remaining marginal risks will be stated that have been iden- tified as a result of the hazard analysis. Observe the safety notes listed here and the warning notes in the further chapters of this Instruction handbook to reduce health risks and dangerous situations.

  • Page 15: Conduct In Case Of Danger Or Accidents

    Safety Conduct in case of danger or accidents Preventive mea- m Always be prepared for accidents or fire! sures m Keep first-aid equipment (e.g. first-aid kits, blankets, etc.) and fire extinguishers readily accessible. m Familiarize personnel with accident alarm, first aid and rescue equipment. And if something m Stop operation of the device immediately with an EMERGENCY Stop.

  • Page 16: Labels Coupler Module Cdc

    Signs and labels DANGER! Risk of fatal injury from electrical current! See also ZDanger from residual energy– on page 14 Figure 1: Labels Coupler module CDC Instruction handbook b maXX Coupler modules CDC and CSB Document No.: 5.13033.01 Baumüller Nürnberg GmbH of 52...

  • Page 17: Technical Data

    ECHNICAL DATA Dimensions 3.1.1 Dimensions Coupler module DC link CDC The following drawings show the main dimensions of the devices in millimeters [mm]. The space requirements in the control cabinet are also determined based on these drawings. Figure 2: Dimensions CDC Instruction handbook b maXX Coupler modules CDC and CSB Document No.: 5.13033.01 of 52...

  • Page 18: Dimensions Basic Component Cdc

    Dimensions Basic component top side Maximum width Basic component DC link rails: without cover 15 mm Basic component lower side Connection thread for DC link rail mounting or cable lug mounting 2 x M5 (top side X1/X2) 2 x M5 (lower side X3/X4) Figure 3: Dimensions basic component CDC Instruction handbook b maXX Coupler modules CDC and CSB...

  • Page 19: Dimensions Coupler Module Signal Bus Csb

    Technical data 3.1.2 Dimensions Coupler module Signal bus CSB Figure 4: Dimensions CSB Instruction handbook b maXX Coupler modules CDC and CSB Document No.: 5.13033.01 of 52...

  • Page 20: Operating Conditions

    Operating conditions Operating conditions The operating conditions are valid of the b maXX 5000. Transport temperature range - 25 °C to + 70 °C Transport climate class (K) 2 K 3 EN 60721-3-2 Storage temperature range - 25 °C to + 55 °C Storage climate class 1 K 4 EN 60721-3-1...

  • Page 21: Design And Operation

    ESIGN AND PERATION Design The b maXX 5000 series consists of an (active) mains rectifier unit and one or more axis units. The possible number of axis units depends on the connected load of the DC link of the mains rectifier unit or is limited by the signal bus to a maximum of 12 axis units. NOTE! Proper operation of the b maXX axis units can only be ensured with Baumüller mains rectifier units or basic units.

  • Page 22: Identification Of The Device

    Identification of the device Identification of the device Coupler module  DC link CDC Figure 5: Affixing of the type plate Coupler module DC link CDC Coupler module  Signal bus CSB Figure 6: Affixing of the type plate Coupler module Signal bus CSB Instruction handbook b maXX Coupler modules CDC and CSB Document No.: 5.13033.01 Baumüller Nürnberg GmbH...

  • Page 23: Type Code

    Design and Operation 4.2.1 Type code Coupler module  DC link CDC The type code has the format: BM5-O-CDC-000. BM5-O-CDC-000 Device generation b maXX 5000 BM5-O-CDC-000 Option module BM5-O-CDC-000 Coupler module DC link BM5-O-CDC-000 Design Coupler module  Signal bus CSB The type code has the format: BM5-O-CSB-000.
  • Page 24 Display and operating elements Instruction handbook b maXX Coupler modules CDC and CSB Document No.: 5.13033.01 Baumüller Nürnberg GmbH of 52...

  • Page 25: Transport And Packaging

    RANSPORT AND ACKAGING What to observe when transporting For initial transport of the device, it is packed at the manufacturer's plant. If the device is to be further transported, ensure that the following conditions are met throughout the en- tire transport: m Climate class 2 K 3 as per EN 60721-3-2 m Temperature range - 30 °C up to + 70 °C m Vibration, shock, continuous shock class 2 M 1 as per EN 60721-3-2...

  • Page 26: Unpacking

    Unpacking Figure 9: Scope of supply Coupler module Signal bus CSB If there is outwardly visible transport damage, proceed as follows: m Do not accept the delivery or conditionally accept it with reservations. m Note the extent of the damage on the transport documents or on the delivery note of the transport agent.

  • Page 27: Mounting And Installation

    OUNTING AND NSTALLATION This chapter describes the installation of the Coupler modules CDC and CSB. Safety notes DANGER! Risk of fatal injury from electrical current! There is an immediate risk of fatal injury if live electrical parts are contacted. Therefore: m Switch off the current when any kind of work is being performed on the electrical system and ensure safety before switching on again.

  • Page 28: Requirements On The Electrical Connection

    Requirements on the electrical connection Requirements on the electrical connection To fulfill the standard EN 60 204-1 (Electrical equipment of machines) the cables recom- mended there must be used. The connectors may not become loose - because of the danger of short-circuits, external voltages etc. NOTICE! The danger is: electrical voltage Make sure, the specified supply data to be found in technical data are complied...

  • Page 29: Mounting And Installation Coupler Module Dc Link Cdc

    Mounting and Installation Mounting and installation Coupler module DC link CDC DANGER! Risk of fatal injury from electrical current! Electrically live parts are life-threatening. Therefore: m Make certain that the parts to be mounted (e.g. mains cables) and the mounting areas are de-energized for the entire duration of mounting the device.

  • Page 30: Mounting Of The Neck Collar Screw

    Mounting and installation Coupler module DC link CDC m Distance bushing and neck collar screw It is recommended to assemble the neck collar screw and the distance bushing to the DC link rail before mounting the DC link rail. The correctly mounting of the distance bushings makes it easier to disassemble the unit in case of service and ensures the captivity of the distance bushings.

  • Page 31: Connection Types Coupler Module Cdc

    Mounting and Installation 6.4.2 Connection types Coupler module CDC The Coupler module CDC can be used for different connection types. NOTE! The Coupler module CDC must be installed via DC link rails directly beside a  b maXX 5000 ZConnection b maXX 5000 with b maXX 5000 via DC link rail– from page 35 or ZConnection b maXX 5000 via cable lug and cable–...

  • Page 32: Coupler Module Cdc, Connection Via Dc Link Rail

    Mounting and installation Coupler module DC link CDC m DC link connection via DC link rails n Connection downwards n Connection upwards Figure 14: Coupler module CDC, connection via DC link rail Instruction handbook b maXX Coupler modules CDC and CSB Document No.: 5.13033.01 Baumüller Nürnberg GmbH of 52...

  • Page 33: Coupler Module Cdc Connection Cable Lug, Cable Outlet Upwards

    Mounting and Installation m DC link connection via cable lugs Figure 15: Coupler module CDC connection cable lug, cable outlet upwards Figure 16: Coupler module CDC connection cable lug, cable outlet downwards Figure 17: Coupler module CDC connection cable lug, cable outlet on sidewise Instruction handbook b maXX Coupler modules CDC and CSB Document No.: 5.13033.01 of 52...
  • Page 34 Mounting and installation Coupler module DC link CDC NOTE! The cables must be laid in different directions if several cable lugs are connected to a single connection. A maximum of 2 cable lugs for a single connection are permitted. Figure 18: Coupler module CDC connection cable lug, example cable outlet upwards and downwards Instruction handbook b maXX Coupler modules CDC and CSB Document No.: 5.13033.01...

  • Page 35: Connection B Maxx 5000 With B Maxx 5000 Via Dc Link Rail

    Mounting and Installation 6.4.3 Connection b maXX 5000 with b maXX 5000 via DC link rail It is possible to mount axis units b maXX 5000 below/above a mains rectifier unit b maXX 5000 using a Coupler module CDC. NOTE! The b maXX 5000 mains rectifier units /axis units must be mounted in the control cab- inet, before mounting the Coupler modules CDC (see Instruction handbook b maXX 5000 (5.09021), chapter mounting).
  • Page 36 Mounting and installation Coupler module DC link CDC NOTE! For cooling the given distances should be adhered. The user must ensure e.g. by means of a separating plate that the air inlet temperature of the upper device is not higher than 40 °C (with derating 55 °C). Mount the Coupler module basic component on the upper and lower b maXX 5000 and connect with vertical DC link rail.
  • Page 37 Mounting and Installation NOTE! It is recommended to attach the neck collar screws, the washers and the distance bushing to the DC link rail before mounting the vertical DC link rail to the devices. Insulate DC link rails! DANGER! Risk of fatal injury from electrical current! There is risk of fatal injury in case of contact with live components.
  • Page 38 Mounting and installation Coupler module DC link CDC Figure 22: Overview DC link rail connection b maXX 5000 Instruction handbook b maXX Coupler modules CDC and CSB Document No.: 5.13033.01 Baumüller Nürnberg GmbH of 52...

  • Page 39: Connection B Maxx 5000 Via Cable Lug And Cable

    Mounting and Installation 6.4.4 Connection b maXX 5000 via cable lug and cable With the Coupler module CDC it is possible to connect n axis units b maXX 5000 with a basic unit  b maXX 4000/b maXX 5000/b maXX 5500 n mains rectifier units b maXX 5000 with axis units ...
  • Page 40 Mounting and installation Coupler module DC link CDC NOTICE! The danger is: electrical voltage. Select the size of the cable cross section according to the maximum expected load. b maXX 5000 Min. connection Max. connection Connection Torque cross section cross section method Coupler module CDC 1.5 mm...
  • Page 41 Mounting and Installation Mount the Coupler module basic components on the b maXX 5000 and connect the corresponding cable lug M5 of the connection cable. b maXX 5000 DC link rail Distance bushing Washer Neck collar screw M5x22 Z9, similar DIN912 DC link connection cable lug isolated Figure 23:...
  • Page 42 Mounting and installation Coupler module DC link CDC Connect the cable with next device! Coupler module e.g. Basic unit BM554X e.g. Axis unit b maXX 5000 Figure 24: Connection b maXX 5000 axis unit with BM554X (cable outlet downwards) WARNING! Danger due to faulty installation Attention must be paid to correct polarity! Observe the permissible torques!
  • Page 43 Mounting and Installation Break away the protection against contact only on the side of the cable lug using fingers (wear gloves) or an universal pliers. Fix the Coupler module cover Figure 25: Connection b maXX 5000 via cable lug and cable, Coupler module closed Instruction handbook b maXX Coupler modules CDC and CSB Document No.: 5.13033.01 of 52...

  • Page 44: Mounting And Installation Coupler Module Signal Bus Csb

    Mounting and Installation Coupler module Signal bus CSB Mounting and Installation Coupler module Signal bus CSB 6.5.1 Mounting Coupler module Signal bus CSB The Coupler module CSB must be mounted on a well earthed DIN rail on the back side of the switching cabinet 6.5.2 Installation Coupler module Signal bus CSB...

  • Page 45: Accessories And Spare Parts

    CCESSORIES AND SPARE PARTS Coupler module DC link rails DC link CDC Length Part No. 1 m x 15 mm x 2 mm 424188 List of spare parts CDC Number Part No. Coupler module basic component 443392 Coupler module cover 443393 Distance bushing DC link Ø10x8,2 424129...
  • Page 46 Instruction handbook b maXX Coupler modules CDC and CSB Document No.: 5.13033.01 Baumüller Nürnberg GmbH of 52...

  • Page 47: Index

    Index Accidents Residual energy, danger from Caution Signs and labels Connection, electrical Spare parts 8, 45 Copyright protection Storage climate class Cover Storage temperature range Customer service Technical Data Danger Temperature range Danger situation Transport climate class DC link rail Transport inspection Dimensions Type code...
  • Page 48 Index Instruction handbook b maXX Coupler modules CDC and CSB Document No.: 5.13033.01 Baumüller Nürnberg GmbH of 52...

  • Page 49: Table Of Figures

    Table of Figures Table of Figures Labels Coupler module CDC ..................... Dimensions CDC........................Dimensions basic component CDC ................... Dimensions CSB ........................Affixing of the type plate Coupler module DC link CDC ............. Affixing of the type plate Coupler module Signal bus CSB ............LED Coupler module Signal bus CSB..................
  • Page 50 Table of Figures Instruction handbook b maXX Coupler modules CDC and CSB Document No.: 5.13033.01 Baumüller Nürnberg GmbH of 52...

  • Page 51: Overview Of Revisions

    Overview of Revisions Overview of Revisions Version Status Changes 5.13033.01 23-Jan-2015 Creation Instruction handbook b maXX Coupler modules CDC and CSB Document No.: 5.13033.01 of 52...
  • Page 52 Notes: Instruction handbook b maXX Coupler modules CDC and CSB Document No.: 5.13033.01 Baumüller Nürnberg GmbH of 52...
  • Page 54 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de All information given in this manual is customer information, subject to change without notice. We reserve the right to futher develop and actualize  our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date. These statements are not legally binding according to the measurement, computation and calculations.

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