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BUC64 S/A/F Feed / Feed back unit with digital controller Manual 5.03054.01a...
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Title Manual Product Feed / Feed back unit with digital controller BUC64 S/A/F Version 5.03054.01a Status 2005-01-11 Copyright These operating instructions may be copied by the owner in any quantity but only for internal use. For other purposes these operating instructions and extracts thereof must not be copied or reproduced.
Optically uniform safety instructions (in the form of signs) are used in this Operation Man- ual, which should be protected to be free from any damage to property and injury to the personnel. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
GmbH. m you have disregarded instructions concerning maintenance in the component manuals m you have failed to monitor parts of wear and tear properly Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
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Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
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Duties and liabilities Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
- may occur CAUTION m minor to medium personal injury or m environmental pollution or m property damage - may occur Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
If there is a round hazard signal like in front of the signal word, the hazard information is referring to property damage. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
The hazard is: mechanical influence. Here the hazard may be described in detail. Here we describe what you can do to avoid the hazard. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
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The hazard is: electro-magnetic radiation. Here the hazard may be described in detail. Here we describe what you can do to avoid the hazard. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
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The hazard is: liquid coolant. Here the hazard may be described in detail. Here we describe what you can do to avoid the hazard. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
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The hazard is: injury of the eye caused by ricochetting particles. Here the hazard may be described in detail. Here we describe what you can do to avoid the hazard. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
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The hazard is: unadequate disposal. Here the hazard may be described in detail. Here we describe what you can do to avoid the hazard. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
GmbH in writing are prohibited. Disposal of the appliance Disposal of the appliance is described under ZDisposal– from page 79 onwards. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
The following may occur, if you do not observe this warning information: m serious personal injury m death The hazard is: Electricity while using a conducting fire extinguishing agent. Use this fire extinguishing agent: ABC powder Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
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Fire fighting Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
Check the scope of supply with reference to the delivery note. The scope of supply is: Product m This Operation Manual encl. Declaration of Conformity m Package containing fasteners Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
Climate class: 2 K 3 m Temperature range: 30 °C to + 70 °C m max. drop height (packed): 0.25 m Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
The digital BUC controller ensures maintaining a constant DC link voltage and guaran- tees a power factor of cos ϕ = 1 at every operating point. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
A: Through plugging variant A (Air cooler outside the control cabinet) m F: Through plugging variant F (Water cooler outside the control cabinet) Figure 1: Cooling variants Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
The general overall view below indicates the hazard areas present in the respective ap- pliances. It offers an overview of the hazard areas that the user may come across while handling this appliance. Figure 2: Hazard areas Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
Only a part of the Technical Data can be found on the identification plate. Compilation of all the Technical Data can be found ZAppendix D - Technical Data– from page 93 on- wards. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
Description of the Appliance Block circuit diagrams Figure 4: Block circuit diagram BUC64S/A/F Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
Description of the Appliance Construction drawing Figure 6: Construction drawing BUC64-300A/390A Part 1 Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
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Construction drawing Figure 7: Construction drawing BUC64-300A/390A Part 2 Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
Description of the Appliance Suggestion for controlling Power On/Off Figure 8: Suggestion for controlling Power On/Off Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
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Suggestion for controlling Power On/Off Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
Use this overview exclusively for the mechanical mounting. Hazards resulting from electricity are not shown here. These will be indicated under ZHazard areas during mounting– on page 35 onwards Figure 9: Hazard areas during mounting Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
NOTE h The thickness of the rear panel must not exceed 6 mm, if a through plugging variant (F/A) is to be mounted. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
94). If required, fit additional fans on the control cab- inet. a: Open space for the controller, Plug & Cable about. 60 b: Rear view t *: Open space Figure 10: Dimensioned diagram BUC64S/A/F Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
(only for variant A/F) as indicated in the drill- ing diagrams below * Screw head Figure 11: Drilling Diagram/Pattern BUC64S/A/F Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
Take the weight of the appliance into account - the appliance weighs about 88kg. Lift the appliance by using a suitable device and / or employing personnel having suitable qualifications. carry safety gloves Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
Washers (B) 4 x (8.4 x 17) Spacing of mounting (c) c = 7 mm Figure 12: Guidelines for mounting of BUC64S Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
Make sure that the seal on the rear side of the appliance has not been damaged. The appli- ance should be mounted only if this seal is intact. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a...
Figure 13: Guidelines for mounting of BUC64 through plugging variant A/F 5.4.2.1 Cooling medium The cooling medium must satisfy certain requirements, which are stated in ZD.3 Required ambient conditions– on page 94. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
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Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a...
Any direction of flow can be used and is permissible. 7 Check the cooling circuit for leakage 8 press down the cooling circuit by applying the specified test pressure (12 bar or more). Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
Cl. 5.2.16.1 of EN 50178/VDE 0160. The appliances BUC64S/A/F are short circuit proof under certain conditions as im- plied in Cl.6.3.4 of EN 50178/VDE 0160. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
Voltage test as per Cl. 9.4.5 of EN 50178/VDE 0160 is carried out by Baumüller Nürnberg GmbH during item wise testing of these units. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
ZCable : control voltage supply/ signals– on page 99 and ZCable : power connection– on page 99. h Make sure, that all the cables comply with the requirements. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
These are located on the bottom side of the appliance (see ZFigure 15– on page 48). (fan connection) Figure 15: Power terminals Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
Assure, that current is supplied several times, where higher currents are required . Also make sure that all the control voltage applied externally meet the regulations for PELV or SELV . Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
Max. permissible current for each terminal : 10 A . Use 2 terminals, where higher currents are required , total 20 A current is then possible. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
Pay attention to the EMC instructions while doing the connections: see ZRequirements for laying the cables (EMC instructions)– from page 53. Position, see ZFigure 17– on page 51. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
Phase L1 Mains voltage after the main contactor, max. 5mA Phase L2 Mains voltage after the main contactor, max. 5mA Phase L3 Mains voltage after the main contactor, max. 5mA Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
EMC -compatibility inside the control cabinet is guaranteed (this can be as- sumed to be so when you have adhered to all the design directions given in this docu- mentation ). Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
Do not interrupt the cable by, say terminals, contactors, fuses, etc. m The cable (DC link circuit connection) between the BUC and the appliances connected on the BUS should be as short as possible. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
If disturbance in all the drives is to be eliminated together - do not interrupt any of the shields between the rectifier and the motor. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
(e.g. filtering), may impair/reduce the shielding effect of these bodies. h accordingly, connect the cable shields with good conducting properties even at the point where they come out of the shield wall. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
3 cm (1 cm wire = 10 nH) reduce the shielding effect in the event of any disturbance in the MHz-range by about 30 dB. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a...
It follows from this, that rectifier could be incompatible with FI-protective switches ! h pay attention to and observe the safety instruction in this regard, given in Cl. 5.2.11.2 of EN 50178/VDE 0160. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
Further additional information can be found in ZBlock circuit diagrams– from page 29 on- wards and ZConnection diagram BUC64S/A/F, with ballast– on page 60. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
Connection diagram Figure 26: Connection diagram BUC64S/A/F, with ballast Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
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Further additional directions for connections are given below . + 24 V 24 V voltage supply with safe isolation/(cutoff) (PELV) as per Table7, IEC 61131-2, for supplying to the Electronic Part Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
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Connection diagram Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
Education or introduction according to the standards of safety technique in maintaining and using of an appropriate safety equipment. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
(see ZStarting sequence– from page 66) and refer to incorrect or uncontrolled statuses of the installation. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
The setting of the nominal values and the parametrization of the DC link voltage control is to be executed at the V-controller (see description 5.03047). Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
120 Sec. See V-controller, Operation Manual 5.95036. Switching on Switch on the appliance in the sequence specified (see ZStarting sequence– on page 66). Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
Figure 27: Monitoring functions and „ready for operation“ NOTE The monitoring functions are active, only when a supply voltage of +24V is present at X99A . Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
„Overcurrent“. Securing the mains connection by semiconductor fuses is thus imperative ( ZFigure 4– on page 29, fuse F3) Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
Besides the monitoring functions specific to the power unit, additional monitoring func- tions concerning only the controller are available; see V-controller, Operation Manual 5.03047. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
DC link voltage higher than 815V. As soon as the DC link voltage drops below 795V, the ballast is switched off. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
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Discharging of the DC link circuit/ballast control Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
ZAppendix D - Technical Data– from page 93 onwards. h Check every month, the mixing proportion of the corrosion protective agent (applicable only for the through plugging variant F) Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
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Service intervals Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
(and repairs/changes) of the drive, be it of the motor, measuring instrument/gauge or the power module. The user shall be liable for the legal consequences if this procedure is not followed. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
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Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
By using suitable measuring instruments, check before working at the electrical terminals that they are not carrying any voltage, and do not dismantle them until having convinced your- selves about their being free from any voltage. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
ZGuidelines for mounting of BUC64 through plugging variant A/F– on page 42 2 Carry out commissioning as in case of a new appliance (see chapters 5 to 8). Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
ISPOSAL The correct and safe way of disposal of BUC64 S/A/F-appliances is described in this chapter. The disposal mainly produces scrap in the form of (ferrous and nonferrous) met- als, plastics and electronic scrap. 12.1 Safety instructions The disposal must be carried out with due regards and by paying attention to the safety instructions.
(D) The plastic parts of the body as well as the covers/panels and other such small parts made of plastic must be supplied to the material circulation channel for plastic materials. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
, as also by the disposal agencies and authorities. In case of doubt, the industrial supervisor competent for your company or the pollution control au- thority. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
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12.4 Disposal agencies/authorities Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
Reference potential, 24 V mtr. Medium inertia PELV Protective small voltage with safe isolation, earthed Reserved Shield Earth SELV Protective small voltage with safe isolation Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
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Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
Size1 110 mm SITOR 450A/1000V: 3NE3 333 Size 2 110 mm Size NOTE The fuses are not suitable for separating the load. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
As all converters and control systems comply with the requirements of the harmonized standards EN50178, EN 60204-1, EN 60529 and HD625.1 S1, the protection targets of 73/23/EWG are reached. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
Declaration by Manufacturer to the fact that it is prohibited to put the ma- chine as a whole into operation before it has been declared that the machine conforms to the provisions of the Machinery Directive. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
Isolationskoordination für elektrische Betriebsmittel in Niederspannungsanlagen Insulation coordination for equipment within low-voltage systems Nürnberg, 15.03.2005 ________________________ ________________________ Andreas Baumüller ppa. Dr. Peter Heidrich Geschäftsführer Entwicklungsleiter Head Division Head of development Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
Baumüller Nürnberg GmbH, Ostendstr. 80 - 90, D- 90482 Nürnberg Nürnberg, 15.03.2005 _________________________ _________________________ Andreas Baumüller ppa. Dr. Peter Heidrich Geschäftsführer Entwicklungsleiter Head Division Head of development Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
The supply voltage must conform to PELV (EN 50178, chapt. 3.49) or SELV (EN 50178, Cl. 3.70). EN6 1131-2:1994, table 7 Immunity level of burst Signal interfaces 1 kV Power interfaces 2 kV Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
Characteristic curve: starting capacity of the appliance at the place of installation at normal air pressure EN 50178, Cl.. 9.4.3.2 EN 50178, Tab. 2 Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
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/l). The pH-value must be maintained between 6,5 and 7,5 Use a closed cooling system ! Air inside and outside the control cabinet. Air inside the control cabinet. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
S and A. EN 61800-3, Cl. 5.2.1, Class 3 IEC 1000-2-4, tab. 1, class 3 EN 61800-3, Cl. 5.2.2 Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
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This drawing of power is allowed only for a short duration (max. 120 sec.). This must be ensured by parametrizing the connected axes( BUS-appliances) correspondingly (see Operation Manual for the BUS-appliances). Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a...
Fire extiguishant ABC-powder The first value is the breadth inside the control cabinet while the second one is the breadth outside the control cabinet. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH...
A maximum of 2 cable shoes can be connected on one plate. Do not fit the cable shoes above each other, mount only one cable shoe per side. Use cable shoes having a maximum breadth of 35 mm. Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
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D.10 Cable : power connection Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
Shielding on both the sides ......................Suggestion for tieing the shield ....................Connection diagram BUC64S/A/F, with ballast................Monitoring functions and „ready for operation“ ................Diagram showing dismantling ....................Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
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Table of figures Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
First steps Harmonic vibrations Height of installation Leakage currents Low Voltage Directive max. DC link voltage Maximum temperature Overtemperature Personnel qualified Power loss Qualified Personnel Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a of 104...
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Index Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F Document No.: 5.03054.01a Baumüller Nürnberg GmbH of 104...
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Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de All information given in this manual is customer information, subject to change without notice. We reserve the right to futher develop and actualize our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date. These statements are not legally binding according to the measurement, computation and calculations.
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