Baumuller b maXX BM4-O-CAN-03 Instruction Handbook Manual
Baumuller b maXX BM4-O-CAN-03 Instruction Handbook Manual

Baumuller b maXX BM4-O-CAN-03 Instruction Handbook Manual

Option module canopen slave for bm4400, bm4400 es, bm4600, bm4600 es, bm4700, bm4700 es
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Instruction handbook
English
Language
Translation
Document No. 5.02014.06
Part No.
368693
Status
16-Mar-2020
E
5.02014.06
Read the Instruction Handbook before starting any work!
b maXX
BM4-O-CAN-03
Option module
CANopen slave for
BM4400, BM4400 ES
BM4600, BM4600 ES
BM4700, BM4700 ES

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Summary of Contents for Baumuller b maXX BM4-O-CAN-03

  • Page 1 Instruction handbook English Language Translation Document No. 5.02014.06 Part No. 368693 Status 16-Mar-2020 b maXX BM4-O-CAN-03 Option module CANopen slave for BM4400, BM4400 ES BM4600, BM4600 ES BM4700, BM4700 ES Read the Instruction Handbook before starting any work! 5.02014.06...
  • Page 2 Copyright This Instruction handbook may be copied by the owner in any quantity, but only for internal use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any other purposes. The use and disclosure of information contained in this Instruction handbook are not permit- ted....
  • Page 3: Table Of Contents

    Table of contents Introduction ............. . First steps .
  • Page 4 Table of contents Commissioning............31 General safety instructions.
  • Page 5 Table of Contents Appendix A - Abbreviations ........... Appendix B - Accessories .
  • Page 6 Table of contents Instruction handbook CANopen slave BM4-O-CAN-03 Document no. 5.02014.06 Baumüller Nürnberg GmbH of 68...
  • Page 7: Introduction

    NTRODUCTION This manual is an important part of your b maXX 4400 appliance; therefore, please read this documentation completely, before starting operation, last but not least, because of your own security. In this chapter we describe the first steps, which have to be done after you have received the module.
  • Page 8: Used Terms

    Used terms Used terms For the Baumüller product „CANopen slave“ we will also use in this documentation the terms „Module“, „Plug-in module“ or „CANopen-Slave-Option module“. A list of the abbreviations which are used are to be found in ZAppendix A - Abbrevia- tions–...
  • Page 9: Basic Safety Instructions

    ASIC AFETY NSTRUCTIONS Every Baumüller plug-in module we have constructed and made according to strict safety specifications. Nevertheless the work with the plug-in module can be dangerous. In this chapter we described hazards, that can arise when working with the Baumüller plug-in module.
  • Page 10: Structure Of A Hazard Information

    Hazard information and commandments 2.1.1 Structure of a hazard information The following examples show the principle construction of a hazard information. A triangle is used, if there is a danger against humans. If the triangle is missing, the notes of danger only refer to damages to property.
  • Page 11: Used Hazard Notes

    Basic Safety Instructions 2.1.2 Used hazard notes If there is a hazard sign in front of a signal word: , then the safety infor- mation refers to personal injury. If there is a round hazard sign in front of a signal word: then the safety instruction re- fers to damage to property.
  • Page 12: Hazardous Instructions Against Damage To Property

    Hazard information and commandments For the hazard class CAUTION we use the hazard sign The following hazard information of this hazard class are used in this documentation. CAUTION The following can occur, if you disregard this hazard information: m light to medium injury The hazard is: sharp edges.
  • Page 13: Info Sign

    Basic Safety Instructions Info sign NOTE This note is a particularly important information. Legal instructions This documentation is addressed to technical qualified personnel, who is specifically skilled and who is thoroughly familiar with all warnings and maintenance procedures. The devices are made according to the state-of-the-art technology and are fail-safe. They can be installed safe, can be put into operation and they function without problems, if it is assured, that the instructions of the documentation are followed.
  • Page 14: Faulty Usage

    Faulty usage Faulty usage Listed below you will find some examples of non-appropriate application. The information below is intended to give you some impression of what non-appropriate application is. However we cannot state all possible non-appropriate applications here. All applications, where the notes and information given in this documentation is disregarded, are non-ap- propriate and therefore forbidden.
  • Page 15: Safety Devices

    Basic Safety Instructions Safety devices During the transportation the plug-in modules are protected by their packing. Don't take the plug-in module out of the transportation packing until shortly before you want to mount The dust cover of the controller of the b maXX devices protects in the class of protection IP20 the plug-in modules from dirt and damages caused by static discharges due to touches.
  • Page 16: Obligatory And Liability

    Obligatory and liability Obligatory and liability To be able to work as safe as possible with this CANopen slave module, you must know and follow the hazard notes as well as the safety instructions of this documentation. 2.8.1 Follow the hazard notes and the safety instructions In this operating instruction we use optical uniform safety instructions, which should save you from personal injury and damage to property.
  • Page 17: Packing And Transportation

    ACKING AND RANSPORTATION Before shipment we have packed every Baumüller plug-in module in such a way, that a damage during transportation is nearly impossible. Transportation The plug-in modules are packed according to the order in the manufacturing company. h avoid strong transportation vibrations and severe hits (max. 1 g). h avoid statical discharges on the electronic parts of the plug-in modules.
  • Page 18: Dispose Packing

    Dispose packing if there is no transportation damage noticeable: h open the packing of the module. h check the scope of supply on basis of the delivery note. The scope of supply is: m BM4-O-CAN-03 (Option module CANopen slave for b maXX) m this operating instruction inclusively the copy of the declaration of conformity/declara- tion of manufacturer h pack in the module back into the packing for transportation.
  • Page 19: Description Of Option Module Canopen Slave

    ESCRIPTION OF PTION ODULE OPEN SLAVE In this chapter we describe the CANopen slave BM4-O-CAN-03 and explain the type key on the safety relay.  The option module CANopen slave is made for a connection from b maXX 4400 to the CANopen field bus.
  • Page 20: Dip Switches

    Construction 4.1.1 DIP switches The option module CANopen slave for b maXX PLC is pre-configured via DIP switches. Following can be set: m Setting of baud rate via b maXX PLC (DIP switches 1 to 3) n The DIP switches 1 to 3 are set to ON, that means the option module CANopen slave reads the baud rate from the b maXX PLC while initialization.
  • Page 21 Description of Option Module CANopen slave Example 1: DIP switch setting for b maXX PLC DIP switch Value Option module CANopen slave for b maXX PLC DIP switch 10 9 Value Node-ID NOTE The Node-ID set by DIP switches can be changed via the application program on the b maXX PLC.
  • Page 22: Slots

    Construction 4.1.2 Slots You can only insert 1 option module CANopen slave into the slot at the b maXX 4400 (slot H, as far as this is not already assigned by other plug-in modules). In case there is another module in slot H, mount the module into another free and suitable slot (see ZFig- ure 6–...
  • Page 23: Hazard Areas

    Description of Option Module CANopen slave Hazard areas There are bigger hazards coming from the basic device b maXX 4400 than from the plug- in module. Please follow all the security advices of the basic device b maXX 4400. ZFig- ure 3–...
  • Page 24: Marking Of The Option Module Canopen Slave - Type Key

    Marking of the option module CANopen slave - type key Marking of the option module CANopen slave - type key On the front sheet you will find a module identification („D“ in ZFigure 1– on page 19) and the serial number („E“ in ZFigure 1–...
  • Page 25: Mounting And Installation

    OUNTING AND NSTALLATION In this chapter we describe the mechanical mounting and the electrical installation of a option module CANopen slave. The mounting/installation exists of the following steps: 1 adjust at the plug-in module address and baud rate (transfer rate). 2 mount plug-in module.
  • Page 26: Requirements To The Executing Personnel

    Requirements to the executing personnel Requirements to the executing personnel DANGER The following will occur, if you do not observe this danger information: m serious personnel injury m death The hazard is: Electricity. Device and environment in the switching cabinet can carry perilous voltages.
  • Page 27: Slot Combinations

    Mounting and Installation h determine the correct slot (see ZFigure 6– on page 27). Function modules Option modules Controller unit X: preferred slot  Baumüller Nürnberg GmbH recommends, in order to reach the highest functional range, to insert the plug-in modules into these slots. o:...
  • Page 28: Mounting

    Mounting Mounting 1 Turn off the b maXX 4400 device and assure it against unintentional turning on during the mounting of the plug-in module. DANGER The following will occur, if you do not observe this danger information: m serious personnel injury m death The hazard is: Electricity.
  • Page 29: Installation

    Mounting and Installation 6 Take the option module CANopen slave out of its packing. Avoid the contact with electronic parts of the plug-in module. 7 For setting of baud rate and Node-ID see ZDIP switches– on page 20. 8 Plug the option module CANopen slave into the guide supports of the slot. The handle must point to the same side as the other handles in this slot strip (here: right side).
  • Page 30: Requirements On The Electrical Connection

    Installation 5.5.2 Requirements on the electrical connection CAUTION The following may occur, if you do not observe this caution information: m property damage. The hazard is: electrical voltage. In case you do not ensure the requirements to the electrical connection, the plug-in module can be damaged/destroyed. Assure, that the in the technical data specified connection values are complied with and that the connections are made according to the requirements of the CANopen field buses.
  • Page 31: Commissioning

    OMMISSIONING In this chapter we describe how you take the mounted and installed (see ZMounting and Installation– from page 25) option module CANopen slave into operation. The commis- sioning assures, that the option module CANopen slave operates correctly. Further in- formation on parameterization of the plug-in module you will find in the „Application manual“.
  • Page 32: Description And Checking Of The Operating- And Displaying Elements

    Description and checking of the operating- and displaying elements Description and checking of the operating- and displaying elements The option module CANopen slave shows operating- and displaying elements. The op- erating elements consist of 10 DIP switches in a common cabinet. The display elements exist of 4 LEDs, which are integrated into the connectors on the front side.
  • Page 33: Description/Check Of Operation And Display Elements

    Commissioning Description/check of operation and display elements 6.5.1 Configuration example Figure 9: b maXX with CANopen slave for b maXX PLC on slot G and b maXX PLC on slot H 6.5.2 LEDs The RJ45 connectors X1 and X2 are equipped with 2 LEDs (green and red) each. The LEDs are named H1 to H4.
  • Page 34: Leds Canopen Slave For B Maxx Plc

    Description/check of operation and display elements 6.5.2.1 LEDs CANopen slave for b maXX PLC Switch on and  After switching on the LEDs are lightning for a short time in sequence H4 (red), H3 initialization (green), H2 (red), H1 (green). Then the option module CANopen slave is initialized....
  • Page 35: Leds Canopen Slave For B Maxx Controller

    Commissioning 6.5.2.2 LEDs CANopen slave for b maXX controller Switch on and  After switching on the LEDs are lightning for a short time in sequence H4 (red), H3 initialization (green), H2 (red), H1 (green). Then the option module CANopen slave is initialized. Following pattern is displayed: Start of initialization: H1 on,...
  • Page 36: Commissioning Canopen Slave For B Maxx Controller

    Procedure of commissioning Recognizing the m Read and observe the ZGeneral safety instructions– on page 25. CANopen slave m The chapter „Mounting and Installation“ must be observed. m Switch on the b maXX 4000. NOTE The option module CANopen slave must not be plugged or unplugged if the b maXX device is switched on.
  • Page 37: Operation

    PERATION In this chapter we describe, whereupon you have to pay attention to, when operating the option module CANopen slave. Commissioning CANopen slave for b maXX PLC Information regarding the operation of the option module CANopen slave for b maXX PLC can be found in application handbook CANopen slave for PLC, application handbook b maXX PLC and programming handbook PROPRO wt II.
  • Page 38 Commissioning CANopen slave for b maXX controller Instruction handbook CANopen slave BM4-O-CAN-03 Document no. 5.02014.06 Baumüller Nürnberg GmbH of 68...
  • Page 39: Error Detection And Trouble Shooting

    RROR DETECTION AND TROUBLE SHOOTING In this chapter we describe the error displays on the basic device b maXX 4400. We explain the meaning of every error display and of every error message and how you can react to these. Safety instructions h refer to ZBasic Safety Instructions–...
  • Page 40: Error Messages - Error Reactions

    Error messages - Error reactions Error messages - Error reactions 8.3.1 Error messages CANopen slave for b maXX PLC The options module CANopen slave for b maXX PLC displays an error via LED H2 (red) ac- cording to CiA specification DR303-3 and via LED H4 (red) H2 off Option module CANopen slave operates without error.
  • Page 41: Bootup For B Maxx Plc

    Error detection and trouble shooting 8.3.1.1 Bootup for b maXX PLC The option module CANopen slave signalizes an error condition during the booting of the mod- ule over the lighting up of the LEDs H2 and H4 on the front side of the housing: Figure 11: Errors while booting b maXX PLC Flashing pattern of both LEDs Error recovery...
  • Page 42: Establish A Communication For B Maxx Plc

    Error messages - Error reactions 8.3.1.2 Establish a communication for b maXX PLC After booting the option module CANopen slave tries to establish the communication with the CANopen network. If the module cannot establish the communication, the red LED H2 blinks: Figure 12: Error - no communication b maXX PLC As soon as a few valid Data frames have been send/received, the red LED H2 turns off.
  • Page 43: Continue Communication For B Maxx Plc

    Error detection and trouble shooting 8.3.1.3 Continue communication for b maXX PLC If the communication with the CANopen network is established, the option module CANopen slave tries to continue the communication with the CANopen network. If the communication cancels, the red LED H2 flashes up: Figure 13: Error - no communication b maXX PLC Further information is to be found in ZD.4 LEDs–...
  • Page 44: Error Messages Canopen Slave For B Maxx Controller

    Error messages - Error reactions 8.3.2 Error messages CANopen slave for b maXX controller The options module CANopen slave for b maXX PLC displays an error via LED H2 (red) ac- cording to CiA specification DR303-3 and via LED H4 (red) H2 off Option module CANopen slave operates without error.
  • Page 45: Establish A Communication For B Maxx Controller

    Error detection and trouble shooting Flashing pattern of both LEDs Error recovery m blinking once then pause h Send module to company Baumüller Nürnberg GmbH m blinking twice then pause m blinking three times m blinking four times then pause h Send device b maXX 4400 to company Baumüller Nürnberg GmbH.
  • Page 46: Continue Communication For B Maxx Controller

    Error messages - Error reactions If the module has established the communication, but if the communication is faulty, you can only recognize the errors by using a bus monitor of the master. In the following you will find the most common errors. Error Trouble shooting m CANopen slave...
  • Page 47: Maintenance

    AINTENANCE If you comply with the prescribed environmental conditions, see ZTechnical data– from page 61, the option module CANopen slave maintenance-free. In case you find or as- sume a fault of the option module CANopen slave, contact the company Baumüller Nürn- berg GmbH.
  • Page 48 Instruction handbook CANopen slave BM4-O-CAN-03 Document no. 5.02014.06 Baumüller Nürnberg GmbH of 68...
  • Page 49: Repair

    EPAIR A faulty option module CANopen slave cannot be repaired; contact the company Baumüller Nürnberg GmbH for replacement. Instruction handbook CANopen slave BM4-O-CAN-03 Document no. 5.02014.06 of 68...
  • Page 50 Instruction handbook CANopen slave BM4-O-CAN-03 Document no. 5.02014.06 Baumüller Nürnberg GmbH of 68...
  • Page 51: Demounting, Storage

    EMOUNTING TORAGE In this chapter we describe, how you shutdown and store the option module CANopen slave. 11.1 Safety instructions h refer to ZBasic Safety Instructions– from page 9. WARNING The following may occur, if you do not observe this warning information: m serious personnel injury m death The hazard is: Electricity.
  • Page 52: Demounting

    11.3 Demounting 11.3 Demounting h Provide the following working materials, before you start demounting: m Suitable packing for the option module CANopen slave, preferably the original pack- ing. m Cover for the covering of the enabled slot. Carry out the demounting in the following order: 1 put the basic unit b maXX 4400 off-circuit and assure the device against unintentional re-closing.
  • Page 53: Storage Conditions

    Demounting, Storage The device now can be switched on again. In case you want to dispose the option module CANopen slave, you will receive further information in ZDisposal– from page 55. 11.4 Storage conditions Store the option module CANopen slave in a suitable packing and at the in the ZTech- nical data–...
  • Page 54 11.5 Recommissioning Instruction handbook CANopen slave BM4-O-CAN-03 Document no. 5.02014.06 Baumüller Nürnberg GmbH of 68...
  • Page 55: Disposal

    ISPOSAL In this chapter we describe the correct and safe disposal of the option module CANopen slave. During the disposal you will mainly electronic scrap. 12.1 Safety instructions h refer to ZBasic Safety Instructions– from page 9. CAUTION The following may occur, if you do not observe this caution information: m minor to medium personal injury.
  • Page 56: Requirements To The Executing Personnel

    12.2 Requirements to the executing personnel 12.2 Requirements to the executing personnel The personnel which you instruct to dispose/demount the device must have the knowl- edge and training to carry out these works properly. The personnel is to be chose in such a way, that the safety instructions on the device and its parts is understood and referred to by the personnel.
  • Page 57: Appendixa - Abbreviations

    A - A PPENDIX BBREVIATIONS Controller Area Network Communité Europeenne Comité Européen de  Normalisation CAN in Automation e.V. Deutsches Institut für Normung e.V., German standards institute Draft Recommendation Draft Standard Draft Standard Proposal Electromagnetic compatibility European standard Electrostatic discharge International Electrotechnical...
  • Page 58 Instruction handbook CANopen slave BM4-O-CAN-03 Document no. 5.02014.06 Baumüller Nürnberg GmbH of 68...
  • Page 59 B - A PPENDIX CCESSORIES In this appendix you find all accessories, which are available for the option module CANopen slave of the company Baumüller Nürnberg GmbH. In case you have questions and suggestions according the accessories, do not hesitate to contact our product management.
  • Page 60: List Of All Accessories

    List of all accessories m Cable type: BM4-CAN-K-31-xx (RJ connector, D-Sub male connector) Type Form of con- Length Article number struction BM4-CAN-K-31-05 RJ45,  353334 D-Sub male BM4-CAN-K-31-01 346568 connector BM4-CAN-K-31-02 353335 BM4-CAN-K-31-03 346571 BM4-CAN-K-31-04 353337 BM4-CAN-K-31-05 351764 BM4-CAN-K-31-10 353339 m Cable type: BM4-CAN-K-32-xx (RJ connector, D-Sub female connector) Type Form of con-...
  • Page 61: Option Module Canopen Slave Bm4-O-Can-03

    C - T PPENDIX ECHNICAL DATA In this appendix you will find the technical data for the option module CANopen slave of the company Baumüller Nürnberg GmbH. Option module CANopen slave BM4-O-CAN-03 The plug-in module has the following specifications: Baud rates 20/125/250/500/1000 kBit/s Physical Layer ISO 11898...
  • Page 62: Pin Assignment

    Pin assignment Pin assignment Pin no. Pin assignment RJ45 female 8-pole CAN high CAN low Ground (GND) reserved reserved not connected Ground (GND) not connected DIP switch Figure 17: DIP switch S500 Pin no. Pin assignment Baud rate-Settings Bit 0 above = 0, beneath (ON) = 1 Baud rate-Settings Bit 1 above = 0, beneath (ON) = 1...
  • Page 63: Adjusting Of Baud Rate

    Technical data D.3.1 Adjusting of baud rate D.3.1.1 Option module CANopen slave for b maXX PLC The baud rate is set via b maXX PLC while initialization. The DIP switches 1, 2 and 3 must be D.3.1.2 Option module CANopen slave for b maXX controller The baud rate is adjusted by using the DIP switch 1 to 3 on the module.
  • Page 64: Leds

    LEDs LEDs H1 and H2 comply with the specification  DR-303-3 indicator specification The green LED shows the operating condition of the device. The red LED shows the type of the CAN-error. These LEDs are intended for the internal usage of the company Baumüller Nürnberg GmbH.
  • Page 65 Table of figures Table of figures option module CANopen slave....................Controller unit, slot H........................Hazard areas..........................Hazard areas..........................Option module CANopen slave....................Slot combinations........................Mounting ............................ Connector pins option module CANopen slave ................. b maXX with CANopen slave for b maXX PLC on slot G and b maXX PLC on slot H....LEDs on option module CANopen slave ..................
  • Page 66 Table of figures Instruction handbook CANopen slave BM4-O-CAN-03 Document no. 5.02014.06 Baumüller Nürnberg GmbH of 68...
  • Page 67 Index Accessories Failure indications Address Faulty usage Address configuration Field bus Article number 59, 60 First steps Front panel cover Front sheet Basic unit Baud rate 25, 29 Baumüller 9, 17 Guide supports BM4-CAN-T01 BM4-O-CAN-03 Handle 28, 52 Hazard areas 23, 25 Cable connector 30, 64...
  • Page 68 Index Qualified personnel 15, 26 Recommissioning Repair RJ45 19, 60 RJ45 connector 30, 52, 62 Safety instructions 9, 16, 25, 31, 39, 51, 55 Scope of supply Serial number Settings Shock Slot Slot combinations Slots Specifications Statical discharges Storage Storage conditions Switching cabinet 30, 52 Symbols...
  • Page 70 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.com All information given in this manual is customer information, subject to change without notice. We reserve the right to futher develop and actualize  our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date. These statements are not legally binding according to the measurement, computation and calculations.

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