Baumuller BM5-O-SAF-002 Operation Manual
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Baumuller BM5-O-SAF-002 Operation Manual

Baumuller BM5-O-SAF-002 Operation Manual

Safety module for b maxx 5000
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Operation Manual
English
Language
Translation
Document No. 5.11016.03
Part No.
00440935
Date
19.11.2018
E
5.11016.03
Read the Operating Instructions before beginning!
BM5-O-SAF-002/3
Safety Module for b maXX 5000

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Summary of Contents for Baumuller BM5-O-SAF-002

  • Page 1 Operation Manual English Language Translation Document No. 5.11016.03 Part No. 00440935 Date 19.11.2018   BM5-O-SAF-002/3 Safety Module for b maXX 5000  Read the Operating Instructions before beginning! 5.11016.03...
  • Page 2  Baumüller Nürnberg GmbH Ostendstr. 80 - 90 90482 Nürnberg Germany +49 9 11 54 32 - 0  Tel. Fax: +49 9 11 54 32 - 1 30 E-Mail: mail@baumueller.de Internet: www.baumueller.de...

  • Page 3: Table Of Contents

    ............Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03...
  • Page 4 10 Safety Functions............55 10.1 Safety Functions of the Module BM5-O-SAF-002 ......55 10.2 Safety Functions of the Module BM5-O-SAF-003 .
  • Page 5 Standard Terminal Configuration BM5-O-SAF-002-000-000 ....11.1.2 Optional Terminal Configuration BM5-O-SAF-002-001-000 ....11.2 Survey of Interfaces .
  • Page 6 Index ..............179 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03...

  • Page 7: Document History

    Chapter 10.13 text changed (in para. 4) and figure new Chapter 10.13.1 new Chapter 10.14 figure new Chapter 10.14.1 new Chapter 10.15 new Chapter.11.3 note new continue  Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 8 Chapter 19.5 error list extended (row „SS1 time general“ and error 31. 77, 78, 109-113) and additional information at error 48 extended (error no. 6, 192-194, 196) Chapter C.2.5 reaction times extended Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 9: General

    Safety Module. The operation manual is a component of the product and must be kept accessible in the immediate vicinity of the Safety Module at all times. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 10: Legend

    ..notifies of a potentially dangerous situation which can lead to property damage if not avoided. Recommenda- tions NOTE! ..draws attention to useful tips and recommendations as well as information for efficient and trouble-free operation. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 11: Limitation Of Liability

    (reviewed by Baumüller) information. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 12: Copyright

    If no return or disposal agreement has been made, dismantled components can be taken for recycling after proper disassembly. ZDisposal– See also on page 155. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 13: Warranty And Liability

    A list of the abbreviations used can be found in from page 157 onward. 2.12 Certification The Safety Module (BM5-O-SAF-002/-003) from Baumüller Nürnberg GmbH has been Zchapter 2.12.1– developed in accordance with the standards specified in and certified by TÜV Rheinland.

  • Page 14: Approvals, Directives And Standards

    - Part 5-2: Safety requirements - Functional EN 61131-2 Programmable controllers - Part 2: Equipment requirements and tests IEC 60204 Electrical equipment of machines Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 15: Use Of This Manual

    Planning n Installation/Assembly n Commissioning n Validation n Operation n Modification/Retrofitting n Troubleshooting n Maintenance/Repair n Disassembly Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 16 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 17: Safety

    In order to avoid hazards and ensure optimum performance, neither alterations, additions nor rebuilding work may be conducted on the Safety Module unless explicitly authorized by the manufacturer. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 18: Intended Use

    Only operate the Safety Module if it is in technically faultless condition. m Only use the Safety Module with certificated components or in combination with components approved by Baumüller Nürnberg GmbH. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...

  • Page 19: Operator Responsibility

    Electrical engineers and specialist electricians of the customer or a third party who are authorized by Baumüller Nürnberg GmbH, trained and certified in the installation and Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 20: Personnel Protective Equipment

    To be worn during special work Protective glasses to protect the eyes from flying parts and spraying liquids. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 21: Special Dangers

    The mechanical residual energy depends on the application. Powered parts will also keep rotating/moving for a certain time after the power supply has been shut off. Make sure to provide suitable safety equipment. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 22: Electric Safety

    Therefore: m Before starting to work, check the installed safety equipment. Make sure that the safety equipment is without damages and was not manipulated. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 23: Conduct In The Event Of Danger And Accidents

    Electric current Only qualified personnel may work in work spaces with this marking. Unauthorized persons may not touch work equipment bearing this marking. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 24 4.12 Signs Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 25: Functional Safety

    Minimum configuration: Values are valid for the additional parameterization of: 1 x safe input / 1 x safe output (additionally also e. g.: m DIG1_IN_1 m DIG1_OUT_1 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 26 = 1,68 * 10 maximum configuration Double axis  = 1,82 *10 minimum configuration Double axis  = 2,72 * 10 maximum configuration Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 27 The Safety Module must be decommissioned after this time. The Safety Module must be properly disposed of. It is forbidden to perform a proof test. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03...
  • Page 28 The proper condition of the controller’s fan must be checked before commissioning the Safety Module. The maintenance and cleaning of the fan must be made at least once a year. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...

  • Page 29: Packaging And Shipping

    Therefore: m Follow the rules and instructions on handling components sensitive to electrostatic discharge when handling the Safety Module. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 30: Disposing Of The Packaging

    Check the items included in the delivery against the bill of delivery. The items included in the delivery are: m Safety Module for b maXX 5000, BM5-O-SAF-002 or BM5-O-SAF-003 m This operation manual including certificate of conformity / declaration of manufacturer.

  • Page 31: Description Of The Safety Module

    Thereby, the safety level, which was defined in the type code of the controller, must accord to the safety level of the Safety Module at minimum. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 32: Safety Notes

    There are two hardware types depending on the module: Daisy-Chain and with separated ZConnector Assignment Interface X1– GNDs (see from page 89). Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 33 There are safety notes and risks referring to the safety function STO in chapter ZSafety notes for the Function STO (Safe Torque Off)– on page 58, which must be considered. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 34: Requirements For The Use Of Rotary Encoders For The Safety-Related Monitoring

    The nonobservance of data sheet specifications and the exceeding of specified encoder data may result in the loss of the safety function. Integration guides and the encoder’s specification must be strictly adhered to. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...

  • Page 35: Sion" Version

    The encoder monitoring in the SAF-002/3 module in the "Software Extension" differentiates between the following cases: n Used encoder type (resolver or SINCOS-based encoders, such as the HIPERFACE®) Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 36 Here the check is made in the standard version by means of the diagnostic time. If and as long as there is no movement the diagnostic time starts running. If a movement is Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...
  • Page 37 Then the encoder-based safety functions of the module can be activated, again: Figure 6: Encoder monitoring of the SINCOS encoder with asynchronous motor Error acknowledgment -> Movement -> The safety function is requested once more. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 38 Figure 8: Encoder monitoring of the SINCOS encoder with asynchronous motor Expiration of diagnostic time -> Movement -> Demand Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 39 When creating a new project in ProSafePara from v1.1.0.0 onward the parameter check is activated per default. In the previous ProSafePara version 1.0.0.20 the parameter check automatically is switched off. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 40: Acknowledgment Encoder Fail Status

    Only until afterwards the safety functions may be deactivated and the drive or the machine may be used! Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 41: The Structure Of The Safety Module

    A safe absolute position is required for the safety functions SLP and SCA. Therefore, the safe position must be referenced with each new switch-on! The Structure of the Safety Module Figure 9: Safety Module SAF-002 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 42: Processing And Display Elements

    In the following table the possible display combinations of the status-LEDs and its meaning are listed: LEDs H1 (red) H2 (green) Meaning No supply voltage Error-free operation. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 43: Button For Verification Reasons

    The S1 button can also be used to acknowledge the message "Encoder fail" (refer to ZAcknowledgment encoder fail status– on page 40). Figure 11: Button S1 Safety Module Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 44: Software Extension Saf-002/-003 Module

    In order to achieve an efficient solution the brake ramp in the controller must be set in such a way that the drive comes to a standstill before the SS1-time in the SAF module Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...
  • Page 45 In order to achieve an efficient solution the brake ramp in the controller must be set in such a way that the drive comes to a standstill before the SS1-time in the SAF module has elapsed and the activates the module "STO". Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 46: Identification Of The Safety Module - Type Key

    The type plate of the Safety Module with the accordant type key is on the right side of the module (see following example): BM5-O-SAF-002-000-000-#01-000-000 SafetyModul 123456678 S311345678 06500201 Figure 12: Type plate example Safety Module Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 47 The hardware status "yyy" is referred to as "Hardware Version Module" (P200.003) in ProDrive. The software status "zzz" is referred to as "Firmware Version Module" (P200.002). Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 48 Identification of the Safety Module - Type Key These states can be read either in ProDrive by the parameter list or in the navigation tree by the page "Diagnosis/SAF Module" Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...

  • Page 49: Description Of The Reset-Module

    Safety Module. An operation of the controller with the Reset-Module is not possible, because the module does not provide supply for the controller’s drivers. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 50: Structure Of The Reset-Module (Bm5-O-Saf-100)

    For a list of the controllers compatible with the Safety Module refer to the chapter ZCompatibility list– on page 31. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 51: Mode Of Operation Module Replacement

    5000 by reset module Error message (error number 2423) Drive status: Failure (P108.006 = 15) Command processing Figure 15: Mode of operation module replacement BM5-O-SAF-100 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 52 Mode of operation module replacement Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 53: Resetting Of The Safety Level By The Controller

    3 This code must be written in parameter 200.020.0.0 (reset code). 4 After 15 seconds the voltage supply can be switched off and slot A can be equipped with the required module. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 54 Operation of mode of the reset command Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 55: Safety Functions

    UNCTIONS This chapter describes the supported safety functions of the Safety Modules BM5-O-SAF-002 and BM5-O-SAF-003. 10.1 Safety Functions of the Module BM5-O-SAF-002 The Safety Module BM5-O-SAF-002 supports the safety functions shown in the following table. Safety Functions Description see Chapter ZSafe Torque Off (STO)–...

  • Page 56: Safety Functions Of The Module Bm5-O-Saf-003

    Safely Limited Acceleration (SLA) from page ZSafe Speed Monitor (SSM)– Safe Speed Monitor (SSM) from page 83 ZSafe Cam (SCA)– Safe Cam (SCA) from page 85 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 57: Safe Torque Off (Sto)

    The drive coasts uncontrolled until it stops at activation of this safety function. m The safety function complies with the stop category 0 as per EN 60204-1. Figure 16: Safety function STO Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 58: Safety Notes For The Function Sto (Safe Torque Off)

    Therefore: m Remain at a safe distance from the moving machine parts / installation parts or from the moving machine / installation. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 59: Safe Stop 1 (Ss1)

    Figure 17: Safety function SS1 without monitoring the braking ramp NOTE! If STO is activated then the motor holding brake attached to the drive is activated. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 60: Signalize Ss1-Start To The Controller

    The ProSafePara parameter P211.009 of the accordant axis must be set to "On" so that a signalization to the controller can be carried out: Figure 19: Example: Axis 1 activation of the signaling Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 61 STO state (Safe Torque Off). Thereby, the brake ramp is not monitored. The pulses are inhibited safely even if the drive was not braked down, yet. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 62: Error Reaction For The Safety Function „Ss1

    The following individual error can occur at the function "SS1": m The switchover to a data set which is not applied. During the occurrence of the individual error STO immediately becomes effective. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...

  • Page 63: Safe Stop 2 (Ss2)

    Figure 22: Safety function SS2 without monitoring of the brake ramp During noncompliance with the following function "SOS" after a parameterizable "SS1" time " "STO" was initiated. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 64: Error Reaction With Function-Specific Ss1 Time For The Safety Function "Ss2" And Its Following Function "Sos

    In on page 63 this case is shown. The time "SS1" thereby accords to the parameterized time set in P212.005 before "STO" is operated. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...

  • Page 65: Safe Operating Stop (Sos)

    This new limit applies to the tolerance inputs of "s_Zero_SOS" in all of the "SOS following functions. The setting of greater values of earlier ProSafePara versions can lead to availability issues (immediate STO status after activation). Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 66: Error Reaction With Function-Specific Ss1 Time For The Safety Function "Sos

    ProSafePara a function-specific SS1 time can be parameterized from version V1.1.0.0 onward for every safety function: Figure 25: P213.005: SS1 time for the safety function „SOS“ Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 67 ZFigure 24– window. In on page 66 this case is shown. Thereby, the "SS1" time accords to the parameterized time set in P213.005 before "STO" is operated. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 68: Safely Limited Speed (Sls)

    t (Delta t). Figure 26: Safety function SLS During noncompliance of "SLS" after a parameterizable "SS1" time "STO" is initiated Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 69: Error Reaction With A Function-Specific Ss1 Time For The Safety Function "Sls

    In on page 68 this case is shown. Thereby, the time period "SS1" accords to the time parameterized in P214.005 before "STO" is carried out. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 70: Safe Direction (Sdi)

    If there is no compliance with the rotational direction then the function STO (Safe Torque Off) is triggered. Figure 28: Safety function SDI During noncompliance of "SDI" after a parameterizable "SS1" time "STO" is initiated Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 71: Error Reaction With Function-Specific Ss1 Time For The Safety Function "Sdi

    In on page 70 this is shown. Thereby, the period of time "SS1" accords to the time parameterized in P219.005 before "STO" is carried out. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 72: Safe Brake Control (Sbc)

    (inputs on +24V = brake opened). This request is not safety-related. Figure 30: Safety function SDI NOTE! The delay time determines how long the motor holding brake remains closed after STO. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 73 The status of the physical outputs of the SAF module can be checked by the user by an installed SAF module diagnosis (=controller P201.003): Figure 31: SAF module brake axis 1 released (green), brake axis 2 inhibited (gray) Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 74: Error Reaction With A Function-Specific Ss1 Time For The Safety Function "Sbc

    The related error reaction must be parameterized in the controller (refer to Zchapter "Parameterization of the error reaction" and SS1 Stop Time" in 10.4.1–). Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 75: Safely Limited Position (Slp)

    The sensing of the homing position is made e.g. via a position switch, which occupies a safe Safety Module input on two channels. Additionally, an enabling interface input to the controller can be parameterized and processed. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 76 SOS with its relative parameter limits to the present standstill position. Therefore the safe reference position after a switch-off of the drive must be determined again! Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 77: Error Reaction With Function-Specific Ss1 Time For The Safety Function "Slp

    In on page 75 this case is shown. Thereby, the time period "SS1" accords to the time parameterized in P215.005 before "STO" is carried out. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 78: Safely Limited Increment (Sli)

    The drive must have been on SOS for a defined time, before a request for a safely limited increment can be made. Figure 35: Safety function SLI During noncompliance with "SOS" after a parameterizable "SS1" time "STO" is initiated. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 79: Error Reaction With Function Specific Ss1 Time For The Safety Function "Sli" And The Follow- Ing Function "Sos

    The drive can freely move within the released incremental jog. If the switch is operated again during the activated incremental jog then the safety module Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03...
  • Page 80 For checking purposes the SLI function and the associated SOS following function can be parameterized as outputs. This way the SLI->SOS or SOS->SLI-transitions are monitored or can be visually displayed by lights. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...

  • Page 81: Safely Limited Acceleration (Sla)

    The function STO (Safe Torque Off) is triggered when exceeding the parameterized acceleration. Figure 39: Safety function SLA During noncompliance with "SLA" after a parameterizable "SS1" time "STO" is initiated. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 82: Error Reaction With Function-Specific Ss1 Time For The Safety Function "Sla

    In on page 81 this case is shown. Thereby, the time period "SS1" accords to the time parameterized in P218.005 before "STO" is carried out. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...

  • Page 83: Safe Speed Monitor (Ssm)

    Safety function SSM NOTE! The safety function SSM operates the safe output, which is assigned to the safety function. It has no effects on the safe pulse inhibit. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 84: Error Reaction With Function-Specific Ss1 Time For The Safety Function "Ssm

    An accordant error reaction can be parameterized in the controller (refer to Zchapter "Parameterization of the error reaction" and setting "SS1 stop time" in 10.4.1–). Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 85: Safe Cam (Sca)

    "SLP NOTE! The safety function SCA operates the safe output, which is assigned to the safety function. It has no effects on the safe pulse inhibit. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 86: Error Reaction With Function-Specific Ss1 Time For The Safety Function "Sca

    After switching off the drive, the safe homing position because of the absolute position limits must be determined again, because of the absolute position limits! Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...

  • Page 87: Tolerance For The Limit Values Of The Safety Functions

    ± 6 ‰ of the standardized number of increment per revolution (65536) = ± 393 increments. Speed-based: ± 3 ‰ of the standardized number of increments per revolution (65536) per ms = ± 197 Inc/ms Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 88 SINCOS encoder. This is why, SINCOS encoders including a preferably large encoder PPR count, are recommended. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...

  • Page 89: Interfaces

    The signal names of the terminals, the meaning and the physical assignment in the ZChapter 11.1.2– optional configuration are listed in the tables in Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 90: Standard Terminal Configuration Bm5-O-Saf-002-000-000

    A group1 CLK_OUT_1A cycle output A group1 DIG3_IN_1A input 3 A group1 CHAIN_OUT_1A Daisy-Chain output A group1 DIG2_IN_1A input 2 A group1 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 91: Optional Terminal Configuration Bm5-O-Saf-002-001-000

    Assignment Signal name +24V2 +24V group2 STO_IN_2A STO input A group2 GND_STO_IN_2 ground STO input group2 DIG1_IN_2A input 1 A group2 DIG2_IN_2A input 2 A group2 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 92 Optional configuration: physical terminal assignment ZC.4.2 Optional configuration „Separate Grounds“ See pin assignment of Safety Module for operation with SO4000– on page 168. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 93: Survey Of Interfaces

    For instance, if the connecting cable attached to the SAF module was intentionally or unintentionally removed or was torn off because a forklift truck drove over the cable, the safety connected to the SAF module must be activated. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 94: Safe Inputs

    With this the drive is put into the status STO (Safe Torque Off). The energy supply to the motor is not affected by this switch-off operation. Features m LOW-active m Logic isolation Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 95: Daisy-Chain Cascading

    The Safety Module has two safe Daisy-chain-inputs on two channels. Each Daisy-chain-input on two channels can be assigned to a safety function or the Daisy-chain-input of the Safety Modules can be activated/deactivated with the Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 96: Safe Outputs

    That way, for example, a safe guard lock can be implemented through a safe output, which is triggered only if the machine has come to a standstill. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...

  • Page 97: Cycle Outputs

    A trouble shooting takes place only between the cycle outputs A and B. Between these signals there is a phase shift of 90°. ZC.2.3 Technical data cycle outputs– Technical Data see on page 164. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 98: Power Outputs

    Protection against transient overvoltages. m Tested by pulses m Overcurrent-fixed m Internal serial redundant ZC.2.4 Technical data power outputs– Technical Data see on page 164. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 99: Safe Field Bus Communication Via Fsoe

    12.1 General The safety module BM5-O-SAF-002 or BM5-O-SAF-003 was designed for the operation at a double axis of the type b maXX 5000 (designation „DA“ in the type code), however it also can be operated at a single axis of the type b maXX 5000 (designation „EA“ in the type code).

  • Page 100: Fsoe-Master Registration

    12.2 FSoE-Master Registration The Safety Module BM5-O-SAF-002 and BM5-O-SAF-003 have a FSoE-slave-protocol stack (FSoE = Functional Safety over EtherCAT). The protocol stack supports the evaluation of two control- and three status words for each axis. The control words serve as selection of safety functions as well as selection of data sets (= selection of parameter sets per safety function).
  • Page 101 FSoE-master, are interoperable. The version number "Major/Minor" is displayed in ProDrive in the parameter 200.7.0.0 with the name "Version of the data set". Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 102: Control Word "S_Controlword0": Activate And Deactivate Safety Functions

    At selection of this bit by the FSoE-master, several safety functions are activated at once. This feature can be, for example used, to activate the safe functions SLI and SDI at one axis at the same time. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...

  • Page 103: Control Word "S_Controlword1":  Parameter Switchover And Acknowledge Of Activated Safety Function

    This functionality is, for example, used at the safe function SLS, in order to switch over a momentarily monitored speed 1 without delay to another monitored speed 2, whereat the safety function is not deactivated. The switchover is immediately effective. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 104 Index of the new data set (1 ... 7) m Bit 8  Acknowledge for activated safety function (change 0  1) m Bit 9 ... 15  reserved Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 105 Data set 3 Data set 4 Data set 5 Data set 6 Data set 7 Acknowledge bit to reset an activated safety function (rising edge 0 1) reserved Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 106: Status Word "S_Statusword0": Display Of The Selected Safety Function

    "Software extension") with regard to the  Zchapter definition refer to 7.9– m Bit 8 ... 15  Display of the last parameter switchover in the SAF-module Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 107 0 is set as an error reaction not before it is switched over to a STO parameter set, which is not applied. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 108: Status Word "S_Statusword2":  Reading Of Digital Inputs And Outputs For A Quicker Diagnosis

    Bit 8 CHAIN_OUT_1 13/31 Daisy Chain output axis 1 Bit 9 STO_IN_2 2/20 STO-input group/axis 2 Bit 10 DIG1_IN_2 4/22 Input 1 group/axis 2 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 109 Bit 7 Brake axis 2 Internal output axis 2 to the controller Bit 8 CHAIN_OUT_2 6/24 Daisy Chain output axis 2 Bit 9 - reserved Bit 15 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 110 12.7 Status word "S_StatusWord2": Reading of digital inputs and outputs for a quicker diagnosis Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 111: Parameterization And Configuration

    ProSafePara and also as a clear FSoE-slave address. WARNING! After change of a module address the total application must be checked by the user again. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 112: Setting Of The Safe Module Address

    (= odd). If the parity bit was set incorrect, the address is automatically set to 65535 and an error message "Error at reading the DIP-switches" is generated. The axes remain in "STO". Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...

  • Page 113: Standard Configuration

    If the STO-input of an axis changes from High into the Low-status during operation or if the STO-input is not connected, which corresponds to the Low-status, the safe function, which was specified via the "STO/SS1"-setting is executed. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 114 42). NOTE! Deleting of configuration data on the Safety Module is possible via the button "Delete parameterization" in the configuration tool ProSafePara. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 115: Planning Of A Safety-Oriented Control System

    As machine manufacturer, the applicable machine guidelines obligate you to conduct a risk assessment in order to establish the dangers associated with the machine and reduce the residual risk to a justifiable minimum. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 116 Risk estimation: Estimation of the risks for each hazard identified Risk assessment: Assessment of the risks and establishment of risk reduction measures Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 117: Installation And Wiring Plan

    Compatibility of the Safety Module (SAF-002/-003) with the controller (see chapter ZCompatibility list– on page 31). m Adequate supply of the controller by the connected power supply unit or safety components. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 118 14.3 Course of the planning phase Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 119: Assembly And Installation

    Make sure that the system components do not come into contact with aggressive substances (such as acids, bases, transmission oil). h Follow the information in the chapter ZSafety– from page 17 onward. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 120: Requirements On The Personnel Conducting The Work

    Perform the assembly as follows: 1 Plug the Safety Module into the mounting opening of the frequency controller. 2 Secure the module with the torx screw against unintentional dropping. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...
  • Page 121 Assembly and installation Figure 52: Assembly of Safety Module Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 122: Installation

    Prevent a short circuit between inputs and outputs. A short circuit between inputs and outputs can destroy the Safety Module. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...

  • Page 123: Requirements On The Connection Cable

    With AEH with shroud DIN 46 228/4: min. 0.13 mm², max. 0.34 mm² Z11.4– Please take notice of chapter on page 98 when connecting the brakes to the basic unit. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 124 15.4 Installation Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 125: Commissioning And Replacement Of The Module

    The described climatic features in must be observed. ZTroubleshooting and Error Correction– Please take of from page 137 onward for rectifying errors during the commissioning procedure. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 126: General Safety Regulations

    Maintain an adequate distance from moving machine parts/line parts or from the moving machine/line. m The described danger- and warning notes in chapter Z4.8– on page 21 must be observed. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 127: Replacement Of The Module

    Long - short - short - long (long > 1000 ms, 500 ms > short > 1000 ms). The green LED flashes when the button is pushed. Then the user must execute a complete function test for the system. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 128 (see block B) Trouble shooting by safety module and by b maXX 5000 (see block C) Figure 54: Process of the module change procedure Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 129 5000, save in flash and b maXX 5000 load in the work memory (RAM) to safety module Figure 55: Process of the module change procedure block A Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 130 Figure 56: Process of the module change procedure block B Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 131 If a copy of the data set is necessary from the Safety Module to the controller, the controller’s parameter record must be deleted with the reset-module before (see ZDescription of the Reset-Module– from page 49 onward). Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 132 002), and another module with a lower safety level shall be plugged (e.g. SAF-001), the parameter storage of the controller must be reset with the reset-module. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...

  • Page 133: System Validation

    1 Only connect the actuators and drives to the safe output terminals once no errors have been detected in the inspection of the logic circuit. 2 Conduct a complete function test with all sensors (initiators), switches, actuators and drives. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 134 To conduct the function tests, trigger all safety functions sequentially and document the system's reaction. Check, whether the reaction corresponds with the expected behavior. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 135: Operation

    Safety Module must, as a rule, be disconnected from the power source and put into safe condition by technical trained personnel. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 136 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 137: Troubleshooting And Error Correction

    The parameters >201.12< and >201.23< of the controller are required for a general status diagnosis. The parameters >201.19< and >201.20< of the controller are required for an error diagnosis. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 138: Detecting Errors In The Periphery

    Switch on LEDs Switch on waiting time Switch off waiting time Waiting for test manager and online test Waiting for initialization of the GDP protocol Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 139 ProDrive in the parameter >201.19<. There is additional information Error specifying an error code in the parameter >201.20<. (see table: List of the error messages) Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 140 Error at data exchange with ProSafePara Error at switching over the mode with ProSafePara Incorrect session ID Invalid index for parameters Invalid subindex for parameters Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 141 (Motor type/Encoder type/Encoder PPR count) Error when parameterizing the test manager Error when initializing the test manager Error at RAM March C test Error at RAM Galpat test Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 142 Error at two-channel command processing Error when deleting the error file Error when loading and checking the ProSafePara file Error when loading an object Incorrect identification Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 143 Output brake CPU 2 axis 1 set Output brake CPU 2 axis 1 read Output Daisy Chain CPU 2 axis 1 Inputs with clock control CPU 2 axis 1 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 144 Invalid command sequence Invalid FSoE address 65535 at DIP switch Invalid session ID 0 received CRC error No new data from FSoE master (FailSafe) Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 145: Maintenance

    After this time it must be put out of operation and must be disposed of properly. It is ZSafety-related parameters for an operation forbidden to perform a proof-test (see of 20 years– from page 25 onward). Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 146 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 147: Accessories

    00443826 ZC.5.5 BM5-O-SAF-00x-001-000 See examples for connecting the Safety Modules (separate grounds, with SO4000)– on page 173. 21.1.2 Ferrite ring Type Article number Ferrite ring 00453508 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 148 21.1 List of all accessories Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 149: Repair

    EPAIR You cannot repair a defective Safety Module. Please contact Baumüller Nürnberg GmbH for a replacement. NOTICE! Defective components must be repaired by the manufacturer. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 150 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 151: Disassembly, Storage

    Only disassemble the connections and remove the connection once you are completely certain that the component assembly is not under power. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 152: Requirements On The Personnel Conducting The Work

    Store the Safety Module in a adequate package with regard to the storage conditions ZTechnical data– specified in the from page 163 onward. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 153: Recommissioning

    If you want to put the Safety Module back into operation, observe the specifications under ZCommissioning and replacement of the "Storage conditions". Then conduct the module– from page 125 onward again. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 154 23.5 Recommissioning Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 155: Disposal

    Observe the applicable regulations in doing so. Plastic The housing is made of plastic. Plastic must be put into the cycle of potential recyclables for plastics. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 156: Recycling Collection Center/Offices

    In the event of uncertainty, contact the industrial inspectorate, who is responsible for your company or the environmental agency. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH...

  • Page 157: Appendixa - Abbreviations

    Safely Limited Increment Safely Limited Position Safely Limited Speed Safely Limited Torque Safe Operating Stop Safe Stop 1 Safe Stop 2 Safe Speed Monitor Safe Torque Off Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 158 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 159: Appendixb - Checklists

    Do all safety-oriented system components meet the requirements of the established SIL (IEC 61508), performance levels (DIN EN ISO 13849-1) and safety category for this application? Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 160 Is the system protected from corrosive substances? 1.14 Are all specified electrical values of the in- and output terminals observed? Date Name Signature Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 161: Installation Checklist

    Does the system fulfill the required type of protection? 2.12 Is degree of pollution 2 complied with? 2.13 Is the system protected from corrosive substances? Date Name Signature Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 162: Commissioning And Validation Checklist

    Are the calculated reaction times still complied with after the modification/ retrofitting? Proof is required! Has a complete function test been conducted and documented? Date Name Signature Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 163: Appendix C - Technical Data

    I low max 15 mA I low min not defined Test pulse length: 800 µs (active only, if in ProSafePara the sensor type „passive“ was parameterized). Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 164 (for details see Operating Manual b maXX 5000) Rated output current Proof voltage 60 V Output type protected output according to EN 61131-2. Test pulse length: 2800 µs (always active) Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 165 The reaction time from a limit violation to the safety reaction of the safety module (max. 10 ms) is independent of the type of triggering selected by the user (safe inputs / FSoE). Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03...

  • Page 166: Operational Conditions

    Permissible degree of pollution Pollution degree 2 C.3.3 EMC properties EMC resistance / emission In accordance with DIN EN 61800-3 / EN 62061 Annex E / Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 167: Pin Assignment Of Safety Module Connector X1

    CHAIN_OUT_2A CHAIN_OUT_2B DIG3_IN_2A DIG3_IN_2B CLK_OUT_2A CLK_OUT_2B DIG_OUT_2A DIG_OUT_2B DIG_OUT_1A DIG_OUT_1B CLK_OUT_1A CLK_OUT_1B DIG3_IN_1A DIG3_IN_1B CHAIN_OUT_1A CHAIN_OUT_1B DIG2_IN_1A DIG2_IN_1B DIG1_IN_1A DIG1_IN_1B CHAIN_IN_1A CHAIN_IN_1B STO_IN_1A STO_IN_1B +24V1 GND24V1 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 168 DIG3_IN_2B CLK_OUT_2A CLK_OUT_2B DIG_OUT_2A DIG_OUT_2B DIG_OUT_1A DIG_OUT_1B CLK_OUT_1A CLK_OUT_1B DIG3_IN_1A DIG3_IN_1B GND_DIG2_IN_1 GND_DIG3_IN_1 DIG2_IN_1A DIG2_IN_1B DIG1_IN_1A DIG1_IN_1B GND_STO_IN_1 GND_DIG1_IN_1 STO_IN_1A STO_IN_1B +24V1 GND24V1 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 169: Examples For Connecting The Safety Modules

    GND24V2 STO_IN_2B CHAIN_IN_2B DIG1_IN_2B DIG2_IN_2B CHAIN_OUT_2B DIG3_IN_2B CLK_OUT_2B DIG_OUT_2B DIG_OUT_1B CLK_OUT_1B DIG3_IN_1B CHAIN_OUT_1B DIG2_IN_1B DIG1_IN_1B CHAIN_IN_1B STO_IN_1B GND24V1 Figure 58: Connection diagram for passive input Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 170 DIG1_IN_2B outputs DIG2_IN_2B CHAIN_OUT_2B DIG3_IN_2B CLK_OUT_2B DIG_OUT_2B DIG_OUT_1B CLK_OUT_1B DIG3_IN_1B CHAIN_OUT_1B DIG2_IN_1B DIG1_IN_1B CHAIN_IN_1B STO_IN_1B GND24V1 Figure 59: Connection diagram for active input Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 171 GND24V2 STO_IN_2B GND_DIG1_IN_2 DIG1_IN_2B DIG2_IN_2B GND_DIG3_IN_2 DIG3_IN_2B CLK_OUT_2B DIG_OUT_2B DIG_OUT_1B CLK_OUT_1B DIG3_IN_1B GND_DIG3_IN_1 DIG2_IN_1B DIG1_IN_1B GND_DIG1_IN_1 STO_IN_1B GND24V1 Figure 60: Connection diagram for the passive input Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 172 OSSD outputs DIG3_IN_2B CLK_OUT_2B DIG_OUT_2B DIG_OUT_1B CLK_OUT_1B DIG3_IN_1B GND_DIG3_IN_1 DIG2_IN_1B DIG1_IN_1B GND_DIG1_IN_1 STO_IN_1B GND24V1 Figure 61: Connection diagram for the active input Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 173 DIG_OUT_A DIG_OUT_1B GND24V CLK_OUT_1B STO_IN_B DIG3_IN_1B GND_DIG1 GND_DIG3_IN_1 DIG1_IN_B DIG2_IN_1B DIG2_IN_B DIG1_IN_1B GND_DIG3 GND_DIG1_IN_1 DIG3_IN_B STO_IN_1B CLK_OUT_B DIG_OUT_B GND24V1 Figure 62: Connection diagram for safety I/O-terminal Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 174 DIG3_IN_xA DIG3_IN_xB white-green brown CLK_OUT_xA CLK_OUT_xB red-blue white DIG_OUT_xA DIG_OUT_xB gray-pink (x = 1,2) Figure 63: Pin assignment adapter for safety I/O terminal Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 175: Appendixd - Declaration Of Conformity

    D - D PPENDIX ECLARATION OF CONFORMITY Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 176 Directive 2006/42/EC. Nuremberg / 09/13/2018 Location / Date Subject to change of this declaration of EC conformity without notice. Actual valid edition on request. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 177 Attention should be paid to the safety instructions in the manual. Nuremberg / 09/13/2018 Location / Date Subject to change of this declaration of EC conformity without notice. Actual valid edition on request. Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...
  • Page 178 Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...

  • Page 179: Index

    Safe Direction (SDI) Safe Operating Stop (SOS) Safe Speed Monitor (SSM) Limitation of liability Safe Torque Off (STO) Safely Limited Acceleration (SLA) Safely Limited Increment (SLI) Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 of 180...

  • Page 180: Document No.: 5.11016.03 Of

    SafetyModule (SAF-002/-003) Exchange Safety-related parameters Standards STO-inputs Storage Technical data Terms Definition Type Key Type plate Warning notices, general Warranty and liability Wiring plan Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-002/3 Document no.: 5.11016.03 Baumüller Nürnberg GmbH of 180...
  • Page 182 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg Tel: +49(0)911-5432-0 Fax: +49(0)911-5432-130 www.baumueller.de All the information in these Operating Instructions is non-binding customer information; it is subject to ongoing further development and is updated on a continuous basis by our permanent change management system. Note that all the data/numbers/information that are quoted are current values at the time of printing. This information is not legally binding for dimensioning, calculation and costing.

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