Stairmaster 8G Series Owner's Manual
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Stairmaster 8G Series Owner's Manual

Stairmaster 8G Series Owner's Manual

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CORE HEALTH & FITNESS
8Gx
OWNER'S
MANUAL

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Summary of Contents for Stairmaster 8G Series

  • Page 1 CORE HEALTH & FITNESS OWNER'S MANUAL...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS ........................3 IMPORTANT LABEL LOCATIONS ........................5 PRODUCT SPECIFICATIONS ........................6 ASSEMBLY ........................7 REQUIRED TOOLS ..............7 ASSEMBLY HARDWARE ................7 PROCEDURE ..............8 FIRST TIME SETUP ..............15 OPERATION LED CONSOLES ........................16 MAINTENANCE MODE ..............18 MAINTENANCE ........................22 TOOLS ..............

  • Page 3: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS WARNING Before using this product, it is essential to read the ENTIRE Owner’s Manual and ALL installation instructions. The Owner’s Manual describes equipment operation and instructs members on how to use correctly and safely. Read all warnings posted on the machine. Health related injuries may result from incorrect or excessive use of exercise equipment.
  • Page 4 5. Users under 80 lbs (36 kg) will result in 15. Use only replacement components supplied by equipment not functioning as intended. Core Heath & Fitness. Substitutes are forbidden and will void all warranties. 6. Use care when getting on or off the machine. Always use a courtesy step and handrail in 16.

  • Page 5: Important Label Locations

    IMPORTANT LABEL LOCATIONS This page shows the location of the warning labels and communication stickers placed on the equipment as part of the manufacturing process. It is critical that owners maintain the integrity and placement of these stickers. If you find any stickers missing or damaged the replacement numbers are shown on the support site and following pages. See Support and Service to order replacements.

  • Page 6: Product Specifications

    PRODUCT SPECIFICATIONS SKU: 9-5395-XXXXP0 Desc: Max User Unit Weight Width Length Height Weight 599.7 lbs 37.8 50.4 SKU: 700-0549-XX Desc: Display LED Console, BCS Unit Weight Width Length Height 16.4 16.9 Other Consoles for this SKU 700-0554-35 Display, 16in Embedded, BCS Refer to Owner’s Manual 620-9105 on the Support Site Read the Owner's manual and follow all instructions prior to use.

  • Page 7: Assembly

    ASSEMBLY REQUIRED TOOLS REQUIRED TOOLS • Torque Wrench • 3mm Allen Key • 5mm, 6mm Allen Socket • Ratchet Wrench • 13mm Open-Ended Wrench • 10mm, 13mm, 18mm Socket • #2 Phillips Screwdriver PARTS INCLUDED IN THE BOX: Description Description OWNERS MANUAL, 020-8041- SHROUD, PLASTIC, SIDE,...

  • Page 8: Procedure

    PROCEDURE 020-8037-XX 1. Remove unit from pallet and roll to desired final install location. 2. Left (020-8037-XX) and right (020-8038-XX) lower shrouds are taped onto the frame of the unit for shipping. Remove tape then remove shrouds by angling outwards first then pulling free.
  • Page 9 7. Install Left (711-4280) and Right (711-4283) Handrail assemblies into 711-4280 Side Frames (711-4061-XX). Use a ratchet wrench with a 5mm allen 711-4061-XX socket to attach each side with two Button Head Screws (110-3951) - 711-4283 DO NOT FULLY TIGHTEN. 711-4061-XX 8.
  • Page 10 14. Use a #2 phillips screwdriver to attach Top Shroud (020-8052-XX) to two Mounts (740-9685) and secure with two Phillips Head Screws (110- 4090). 020-8052-XX 740-9685 110-4090 Fig. 11 15. Attach Center Shroud (020-8051- XX) to two Mounts (740-9685) and secure with two Phillips Head Screws 020-8051-XX (110-4090).
  • Page 11 110-4090 18. Snap the Center Grommet (020-8064) to the Center Shroud (020-8052-XX). 020-8065-XX 020-8041-XX 19. Install Center Cap (020-8065-XX) and 020-8064 secure to frame with two Phillips Head 020-8052-XX Screws (110-4090). 20. Slide the notch on the front of Right Top Side Shroud (020-8042-XX) under the Center Side Shroud (020-8040-XX).
  • Page 12 28. Use a 3mm allen key to attach Cupholders (020-4447) to mast weldment using two Socket Head Cap Screws (110-4448) and two Nuts 110-4449 020-8179 (110-4449) through Left (020-8178) and Right (020-8179) Cupholder 020-4447 Cleats. 020-8178 110-4448 Note: Be careful not to lose loose parts attached to the assembled cup holder.
  • Page 13 33. Drape all wires from the base out the back of the mast weldment prior to installing the console. 34. Use a torque wrench with a 10mm socket to secure console to frame weldment with four screws 110-4447 as shown in Fig. 21. TORQUE TO 7.4-11 ft-lbs (10-15 Nm) If installing a PVS kit or 800/900 MHz controller, please...
  • Page 14 220-0380 140-3588 39. Plug appropriate line cord for your region into the Power Brick (712- 4022). (See Table 2) 740-7896 220-0270 NEMA 5-15 220-0271 NEMA 6-15 712-4022 220-0272 CEE 7/7 Table 2 40. Plug the power brick into the power jack on the unit at the base in the 220-0272 Front Electrical Assembly (220-0380).

  • Page 15: First Time Setup

    FIRST TIME SETUP SELECT THE MODEL 1. Press and hold the 1, 2 on the left keypad and the 8 key on the right keypad together 2. A beep will sound and “MAINTENANCE MODE” will display momentarily in the Information Window.

  • Page 16: Operation Led Consoles

    Self-Powered Product: StarTrac Electronic Bikes and Ellipticals as well as StairMaster FreeClimbers with LED console are often used in facilities in a self-powered state. The wireless charging tray is designed to charge mobile phones on these self-powered products. Some limitations may apply.

  • Page 17: Display Measurements

    Display Measurements Message Window The top display window includes several measures: Current total workout time TIME Total distance traveled in mile or DISTANCE Current HR in beats per minute, HEART RATE if available Current total calories CALORIES Progress Window & Track Shows a graphic representation of elevation Pace (TR only) during a program.

  • Page 18: Maintenance Mode

    MAINTENANCE MODE Maintenance Mode allows access to service and diagnostic information, as well as provides the ability to adjust certain program default parameters. To enter Maintenance Mode: 1. Press and hold the 1, 2 on the left keypad and the 8 key on the right keypad together.

  • Page 19: Manually Updating Firmware

    A complete list of the items that you may display and change in Maintenance Mode: Highest Highest Item Lowest Value Default Notes Item Lowest Value Default Notes Value Value 5K LOOP SYSTEM IHR PROG CHR PROG DISP V0.3.1 (1) FIT TEST 00.09 (02) V2.3.5 FIREFGHT...

  • Page 20: Fcc Warning

    FCC INFORMATION & INDUSTRY CANADA WARNING FCC Warning This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference. (2) This device must accept any interference received, including interference that may cause undesired operation. CAUTION: Text Changes or modifi cations not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

  • Page 21: Ic Radiation Exposure Statement

    (ii) for devices with detachable antenna(s), the maximum antenna gain permitted for devices in the bands 5250- 5350 MHz and 5470-5725 MHz shall be such that the equipment still complies with the e.i.r.p. limit; pour les dispositifs munis d’antennes amovibles, le gain maximal d’antenne permis pour les dispositifs utilisant les bandes de 5 250 à...

  • Page 22: Maintenance

    INSPECTION Inspect the frame for any rust, bubbling, or paint chips during the daily cleaning. The salt in perspiration can damage the unpainted surfaces. Repair the damaged area with a touch-up paint kit purchased from StairMaster® (see Support & Service for order information).

  • Page 23: Replacement Parts

    REPLACEMENT PARTS Replacement parts for this unit are available through SUPPORT & SERVICE. Parts listed are shown on the following pages and interactive drawings available on Core Connect. Listed parts may change, please check Core Connect for latest versions and other SKU’s covered by this manual: 9-5395-XXXXP0 - 8Gx Part Number Description...
  • Page 24 711-4014 ASSEM.,SHROUD MOUNT 1 w/HARDWARE, SM 711-4015 ASSEM.,SHROUD MOUNT 2 w/HARDWARE, SM 711-4016 ASSEM.,SHROUD MOUNT 3 w/HARDWARE, SM 711-4018 TUBE, BRKT, SHROUD MOUNT, CENTER, 8GX 711-4054 ASSY, TENSIONER, BELT, MOTOR, 8GX 711-4061-XX ASSY, SIDE FRAME W/ HARDWARE, 8GX 711-4068 CABLE, HEART RATE, PLATE, 8GX 711-4070 ASSY, MOTOR W/ BRAKE &...
  • Page 25 110-4314 711-3967 020-8045-XX 711-3665-XX 020-8066-XX 711-3666-XX 120-3371 711-3663-XX 110-4226 110-4193 020-8046-XX 110-4377 731-2855 711-4014 120-3030 110-1823 130-1788 711-3965 711-4014 110-3309 110-4090 140-3485-KT 110-4194 110-4314 020-8067-XX 711-4102-XX 711-3664-XX 731-0512 110-3671 711-4016 711-4103-XX Fig. 33 Feet and Wheels Fig. 34 Inner Shrouds 110-4226 711-4014 110-3919...
  • Page 26 110-3671 220-0377 020-4481 220-0376 110-4480 120-3528 110-3742 110-4364 720-5319 110-3675 110-3568 711-4265-XX 020-4478 110-3165 140-3722 170-0739 050-5848 220-0375 711-4299 220-0363 220-0380 731-6019 220-0373 120-3528 711-4106 110-4364 711-4300 720-5318 Fig. 37 Mast and Cables Fig. 38 Mast Shrouds and Cupholders 020-8082 020-8080 711-4275 220-0380...
  • Page 27 110-4090 020-8064 020-8052-XX 110-4329 020-8065-XX 711-4015 110-3671 020-8042-XX 110-4226 711-4014 120-3371 020-8056 020-8036-XX 711-4015 020-8040-XX 110-4229 020-8051-XX 110-4090 020-7954-XX 110-4226 711-4016 110-4229 020-8038-XX 110-3671 120-3371 Fig. 41 Rear Shrouds Fig. 42 Right Side Shrouds 140-3256 110-4364 711-4283 711-4280 711-3326 711-4067 711-3905 711-4066 711-3957...

  • Page 28: 700-0549-Xx - Display Led, Bcs

    711-3935 110-3919 740-4552 120-3418 110-3973 711-3596 711-3972 110-4005 120-3387 110-4364 Fig. 45 Upper Axle 700-0549-XX - DISPLAY LED, BCS Part Number Description 050-5929 START STOP, LED DISPLAYS 050-5937 KEYPAD, NAV BAR, LED DISPLAYS 050-5951 QUICK KEYS, LEFT, 1-7, LED BCS 050-5952 QUICK KEYS, RIGHT, 8-20, LED BCS 050-5972...
  • Page 29 050-5951 260-0982 050-5929 701-0580 701-0518-XX 050-5952 701-0515 110-4457 050-5972 110-4453 050-5937 Fig. 46 Fig. 47 Keypads 701-0590-XX 701-0558 701-0512-XX 701-0563 701-0560 110-3404 701-0508 701-0561 240-6901 110-4454 050-6019 701-0586 701-0479 140-3232 701-0584 110-4457 701-0517-XX 701-0518-XX 701-0562 701-0587 701-0540 Fig. 48 Mainscreen Fig.

  • Page 30: Support & Service

    SUPPORT & SERVICE CORE CONNECT Core Connect is your portal to all things service! Whether you need to order parts or register your warranty, Core Connect is the most effective way to get what you need fast and keep your facility operating smoothly. OFFERS 24-HOUR SELF SERVICE ACCESS TO: •...
  • Page 31 THIS PAGE INTENTIONALLY BLANK Page 31...
  • Page 32 PART NUMBER 620-9126, REV B All rights reserved. Star Trac, the Star Trac logo and StairMaster are registered trademarks of Core Health & Fitness, LLC. Schwinn and Nautilus are registered trademarks of Nautilus Inc. used under license to Core Health & Fitness LLC. Throwdown is a registered trademark of Throwdown Industries, LLC.

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