SEW-Eurodrive MOVIDRIVE MOVELINK DDI Addendum To The Operating Instructions

SEW-Eurodrive MOVIDRIVE MOVELINK DDI Addendum To The Operating Instructions

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Drive Technology \ Drive Automation \ System Integration \ Services
Addendum to the Operating
Instructions
Application Inverter
MOVIDRIVE
®
MOVILINK
Edition 10/2019
®
modular
DDI
*29134250_1019*
29134250/EN

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Summary of Contents for SEW-Eurodrive MOVIDRIVE MOVELINK DDI

  • Page 1 *29134250_1019* Drive Technology \ Drive Automation \ System Integration \ Services Addendum to the Operating Instructions Application Inverter ® MOVIDRIVE modular ® MOVILINK Edition 10/2019 29134250/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...
  • Page 3: Table Of Contents

    Table of contents Table of contents General information........................  4 Device structure ........................  5 ® MOVIDRIVE modular type code ................... 5 Device structure of the MDA axis modules .............. 6 Device structure of the MDD9.A double-axis modules .......... 13 Technical data.........................   17 Marks .......................... 17 Electronics data – Signal terminals................ 18 Installation..........................
  • Page 4: General Information

    MDA90A and MDD91A axis modules. INFORMATION ® The connection at the MOVILINK DDI interface X16 is only permitted in combination with the coaxial cable that is available from SEW-EURODRIVE. ® Addendum to the Operating Instructions – MOVIDRIVE modular...
  • Page 5: Device Structure

    Device structure MOVIDRIVE® modular type code Device structure MOVIDRIVE ® modular type code ® MOVIDRIVE modular type code ® The following type code applies to MOVIDRIVE  modular. Example: MDA90A-0080-503-X-S00 ® Product family • MD = MOVIDRIVE Device type • A = Single-axis module •...
  • Page 6: Device Structure Of The Mda Axis Modules

    Device structure Device structure of the MDA axis modules Device structure of the MDA axis modules 2.2.1 MDA90A-0020, 0040, 0080, 0120 (size 1) – Single-axis module [17] [18] [19] [20] [16] RUN ERR RUN ERR [10] [11] [12] [13] [14] [15] 36028809932026123 ®...
  • Page 7 Device structure Device structure of the MDA axis modules A: View from top B: View from front C: View from bottom [1] EMC: Terminal screw for TN/TT X31: SEW‑EURODRIVE Service [17] X10: Brake control and systems interface motor temperature moni- toring [2] X6: Connection for Safe Torque X20: Digital inputs...
  • Page 8 Device structure Device structure of the MDA axis modules 2.2.2 MDA90A-0160, 0240 (size 2) – Single-axis module [17] [18] [19] [16] [20] RUN ERR [10] RUN ERR [11] [12] [13] [14] [15] 36028809932028555 A: View from top B: View from front C: View from bottom [1] EMC: Terminal screw for TN/TT X31: SEW‑EURODRIVE Service...
  • Page 9 Device structure Device structure of the MDA axis modules 2.2.3 MDA90A0-320, 0480 (size 3) – Single-axis module [19] [18] [20] RUN ERR [10] RUN ERR [11] [12] [13] [14] [15] [16] [17] 45036009186784779 A: View from top B: View from front C: View from bottom [1] EMC: Terminal screw for TN/TT X31: SEW‑EURODRIVE Service...
  • Page 10 Device structure Device structure of the MDA axis modules 2.2.4 MDA90A0-0640 (size 4) – Single-axis module [19] [18] [20] EC ID (x10) (x1) RUN ERR [10] RUN ERR [11] [12] [13] + UZ [14] - UZ [15] [16] [17] 9007223559673227 A: View from top B: View from front C: View from bottom...
  • Page 11 Device structure Device structure of the MDA axis modules 2.2.5 MDA90A-0640, 1000 (size 5) – Single-axis module [17] [18] [19] RUN ERR [10] [11] RUN ERR [12] [13] [14] [15] [16] 18014418615503627 A: View from top B: View from front C: View from bottom [1] EMC: Terminal screw for TN/TT X31: SEW‑EURODRIVE Service...
  • Page 12 Device structure Device structure of the MDA axis modules 2.2.6 MDA90A-1400, 1800 (size 6) – Single-axis module [17] [18] [19] RUN ERR [10] [11] [12] [13] RUN ERR [14] [15] [16] 18014418615506059 A: View from top B: View from front C: View from bottom [1] EMC: Terminal screw for TN/TT X31: SEW‑EURODRIVE Service...
  • Page 13: Device Structure Of The Mdd9.A Double-Axis Modules

    Device structure Device structure of the MDD9.A double-axis modules Device structure of the MDD9.A double-axis modules 2.3.1 MDD9.A-0020, 0040 (size 1) – Double-axis module [16] [17] [18] X6_1 X6_2 [19] RUN ERR RUN ERR [10] [11] [12] [13] [14] [15] 45036009186762251 ®...
  • Page 14 Device structure Device structure of the MDD9.A double-axis modules A: View from top B: View from front C: View from bottom [1] EMC: Terminal screw for TN/TT X31: SEW‑EURODRIVE [16] X10: 2 × brake control and systems Service interface temperature monitoring mo- [2] X6: 2 ×...
  • Page 15 Device structure Device structure of the MDD9.A double-axis modules 2.3.2 MDD9.A-0020, 0040, 0080 (size 2) – Double-axis module [17] [18] [19] [16] X6_1 X6_2 [20] RUN ERR [10] RUN ERR [11] [12] [13] [14] [15] 45036009186764683 ® Addendum to the Operating Instructions – MOVIDRIVE modular...
  • Page 16 Device structure Device structure of the MDD9.A double-axis modules A: View from top B: View from front C: View from bottom [1] EMC: Terminal screw for TN/TT X31: SEW‑EURODRIVE [17] X10: 2 × brake control and systems Service interface temperature monitoring mo- [2] X6: 2 ×...
  • Page 17: Technical Data

    Technical data Marks Technical data Marks 3.1.1 Basic device ® The MOVIDRIVE  modular application inverter complies with the following regulations and guidelines: Mark Definition The CE mark states the compliance with the following European guidelines: • Low Voltage Directive 2014/35/EU •...
  • Page 18: Electronics Data - Signal Terminals

    Technical data Electronics data – Signal terminals Electronics data – Signal terminals Terminal designation Specifications Single-axis Double-axis module module General Design In accordance with IEC 61131-2 Supply voltage Connection External power supply 24 V in accordance with IEC 61131 Connection CU busbars Digital inputs Cycle time I/O 1 ms Number...
  • Page 19 Technical data Electronics data – Signal terminals Terminal designation Specifications Single-axis Double-axis module module X15:15_1 X15:15 X15:15 DC 12 V, I = 500 mA X15:15_2 1) For directly supplied DC 24 V brakes, observe the restricted tolerance range of -0% to +10% 2) AEH: Conductor end sleeve ®...
  • Page 20: Installation

    Installation MOVILINK® DDI Installation MOVILINK® ® Notes on MOVILINK INFORMATION ® You must only remove the MOVILINK DDI connector if the 24  V voltage supply is switched off or if standby operation is active. ® Removing the con- When removing the MOVILINK DDI connector X16, note that the latch [1] at the con- nector nector must be pushed before removing the connector, see figure.
  • Page 21: Terminal Assignment At Mda Single-Axis Module

    Installation Terminal assignment at MDA single-axis module Terminal assignment at MDA single-axis module Representa- Terminal Connection Brief description tion X2:U X2:V Motor connection MDA90A-0020 – 0160-.. (size 1, 2) X2:W PE connection X2:U X2:V Motor connection MDA90A-0240 – 1000-.. (Sizes 3 – 5) X2:W PE connection X2:U...
  • Page 22 Installation Terminal assignment at MDA single-axis module Representa- Terminal Connection Brief description tion SEW‑EURODRIVE Service interface X20:1 DI00 Digital input 1, "Output stage enable" permanently as- signed X20:2 DI01 Digital input 2, fixed setpoints – positive direction of rota- tion X20:3 DI02 Digital input 3, fixed setpoints –...
  • Page 23 Installation Terminal assignment at MDA single-axis module Representa- Terminal Connection Brief description tion X15:1 A (cos+) (K1) Signal track A (cos+) (K1) X15:2 B (sin+) (K2) Signal track B (sin+) (K2) X15:3 C (K0) Signal track C (K0) X15:4 DATA+ Data cable for electronic nameplate X15:5 Reserved...
  • Page 24 Installation Terminal assignment at MDA single-axis module Representa- Terminal Connection Brief description tion X15:1 A (cos+) (K1) Signal track A (cos+) (K1) X15:2 B (sin+) (K2) Signal track B (sin+) (K2) X15:3 Reserved – X15:4 DATA+ Data line RS485 X15:5 Reserved –...
  • Page 25: Terminal Assignment At Mdd Double-Axis Module

    Installation Terminal assignment at MDD double-axis module Terminal assignment at MDD double-axis module Representa- Terminals Connection Brief description tion X2_1:U X2_2:U Motor connection MDD9.A-0020 – 0080-.. X2_1:V X2_2:V (size 1, 2) X2_1:W X2_2:W PE connection X4:+U DC link connection X4:-U PE connection X5:24 V DC 24 V supply voltage...
  • Page 26 Installation Terminal assignment at MDD double-axis module Representa- Terminals Connection Brief description tion X21_1:1 X21_2:1 DB00 Digital output 1, brake output X21_1:2 X21_2:2 DO00 Digital output 2, ready for operation X21_1:3 X21_2:3 DO01 Digital output 3, output stage enable X21_1:4 X21_2:4 DO02 Digital output 4, error...
  • Page 27 Installation Terminal assignment at MDD double-axis module Representa- Terminals Connection Brief description, motor encoder sin/cos tion encoder, TTL encoder X15_1:1 X15_2:1 A (cos+) (K1) Signal track A (cos+) (K1) X15_1:2 X15_2:2 B (sin+) (K2) Signal track B (sin+) (K2) X15_1:3 X15_2:3 C (K0) Signal track C (K0)
  • Page 28 Installation Terminal assignment at MDD double-axis module Representa- Terminals Connection Brief description motor encoder ® tion HIPERFACE and SEW‑EURODRIVE en- coder (RS485) X15_1:1 X15_2:1 A (cos+) (K1) Signal track A (cos+) (K1) X15_1:2 X15_2:2 B (sin+) (K2) Signal track B (sin+) (K2) X15_1:3 X15_2:3 Reserved...
  • Page 29: Electronics Connection Mda90A

    Installation Electronics connection MDA90A.. single-axis module Electronics connection MDA90A.. single-axis module 4.4.1 Wiring the control electronics For the terminal assignment and connections, refer to the chapter Terminal assign- ment. "Output stage enable" permanently assigned DI00 Fixed setpoints – positive rotation direction DI01 Fixed setpoints –...
  • Page 30 Installation Electronics connection MDA90A.. single-axis module F_STO_P1 F_STO_M F_STO_P2 24VSTO_OUT X30 OUT X30 IN Brake control Reference potential Motor temperature evaluation Reference potential 9007224862221067 Connection for Safe Torque Off (STO) With installed CS.A card, the cable bridges are removed at the factory. If no CS.A card is installed upon delivery, the cable bridges are installed at the factory Brake control and motor temperature monitoring...
  • Page 31: Mdd9.A

    Installation MDD9.A.. double-axis module electrical connection MDD9.A.. double-axis module electrical connection 4.5.1 Wiring the control electronics For the terminal assignment and connections, refer to the chapter Terminal assign- ment. X20_1 X20_2 "Output stage enable" permanently assigned DI00 DI00 Fixed setpoints – positive rotation direction DI01 DI01 Fixed setpoints –...
  • Page 32 Installation MDD9.A.. double-axis module electrical connection F_STO_P1 F_STO_P1 F_STO_M F_STO_M F_STO_P2 F_STO_P2 24VSTO_OUT 24VSTO_OUT X6_2 X6_1 X30 OUT X30 IN X10_1 X10_2 Brake control Reference potential Motor temperature evaluation Reference potential X16_1 X16_2 25607711883 Connection for Safe Torque Off (STO) With installed CS.A card, the cable bridges are removed at the factory.
  • Page 33: Operation

    Operation MOVILINK® DDI error Operation MOVILINK® DDI error ® MOVILINK DDI error 5.1.1 Fault 12 brake Subfault: 12.1 Description: Brake output Response: Application stop + output stage inhibit Cause Measure No brake connected. Check the connection of the brake. Brake cable disconnected in switched-on state. Check the connection of the brake.
  • Page 34 Measure Encoder type not known and not supported by inverter. – Check the encoder type. – Contact SEW-EURODRIVE Service. Information: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external po- sition encoder is faulty.
  • Page 35 Operation MOVILINK® DDI error Subfault: 13.9 Description: Quadrant check Response: Encoder 1 – latest critical fault Cause Measure Error checking quadrants (sine encoder). – Switch the device off and on again. – Check the wiring. – Check interference sources (e.g. from the area of EMC). –...
  • Page 36 – Check interference sources (e.g. from the area of EMC). – Check the startup parameters. – Switch the device off and on again. – If the fault occurs repeatedly, contact SEW-EURODRIVE Service. Information: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external po- sition encoder is faulty.
  • Page 37 Operation MOVILINK® DDI error Subfault: 13.21 Description: SSI error bit Response: Encoder 1 – latest fault Cause Measure Error bit set in SSI protocol. – Check the startup parameters. – Check the settings at the SSI encoder (fault bit). – Check the wiring. –...
  • Page 38 Operation MOVILINK® DDI error Subfault: 13.28 Description: Digital motor integration warning Response: Encoder – warning Cause Measure Encoder of "digital motor integration" signaled a warning. – Check interference sources. 5.1.3 Fault 21 digital motor integration 1 Subfault: 21.1 Description: Communication fault Response: Output stage inhibit Cause Measure...
  • Page 39 Operation MOVILINK® DDI error Subfault: 21.21 Description: Slave error Response: Emergency stop + output stage inhibit Cause Measure A slave of "digital motor integration" signaled a component See subcomponent fault. fault. Subfault: 21.22 Description: Slave warning Response: Warning Cause Measure A slave of "digital motor integration"...
  • Page 44 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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