Page 1 *31978282_1024* Drive Technology \ Drive Automation \ System Integration \ Services Product Manual Inverter ® MOVITRAC classic Edition 10/2024 31978282/EN...
Page 2 SEW-EURODRIVE—Driving the world...
Page 3: Table Of Contents
Table of Contents Table of Contents General information ........................ 7 About this documentation .................... 7 Other applicable documentation .................. 7 Structure of the safety notes ................... 7 Decimal separator in numerical values ................ 9 Rights to claim under limited warranty ................ 9 Recycling, reprocessing, reuse.................. 9 Product names and trademarks.................. 9 Copyright notice ...................... 9 Safety notes .......................... 10 Preliminary information .................... 10...
Page 4 Table of Contents 4.13 CDM11A diagnostic module .................. 54 4.14 CBG01A keypad ...................... 55 4.15 CBG11A keypad ...................... 56 4.16 CBG21A keypad ...................... 57 4.17 CBG22A local keypad.................... 58 4.18 COG11A door mounting frame .................. 60 4.19 USM21A interface adapter.................... 61 4.20 CLH21A shield plate extension.................. 63 4.21 CLH31A and CLH41A support plates with braking resistors ........ 64 4.22 CLH51A and CLH61A support plates for mounting rail installation ...... 64...
Page 5 Table of Contents Inverter........................ 138 Nameplates......................... 140 Type designation...................... 142 Mechanical installation ...................... 143 Installation notes ...................... 143 Installation requirements..................... 143 Minimum clearance and mounting position.............. 143 Preparing the control cabinet back panel.............. 144 Installing the inverter.................... 145 Installing the shield plate..................... 146 Mounting CLH21A shield plate extension .............. 147 Removing and attaching the safety cover.............. 148 Installing braking resistors .................. 149 9.10 Installing the line choke.................... 154...
Page 6 SEW‑EURODRIVE Service .................. 309 13.12 Shutdown ........................ 311 13.13 Extended storage...................... 311 13.14 IT security guidelines for secure disposal .............. 312 13.15 Waste disposal...................... 313 Inspection and maintenance .................... 314 Appendix .......................... 315 15.1 Abbreviation key ...................... 315 Contacting SEW-EURODRIVE.................... 317 Index ............................ 318 ® Product Manual – MOVITRAC classic...
Page 7: General Information
General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it.
Page 8 General information Structure of the safety notes 1.3.2 Structure of section-related safety notes Section-related safety notes do not apply to a specific action but to several actions pertaining to one subject. The hazard symbols used either indicate a general hazard or a specific hazard.
Page 9: Decimal Separator In Numerical Values
General information Decimal separator in numerical values Decimal separator in numerical values In this document, a period is used to indicate the decimal separator. Example: 30.5 kg Rights to claim under limited warranty Read the information in this documentation. This is essential for fault-free operation and fulfillment of any rights to claim under limited warranty.
Page 10: Safety Notes
Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.
Page 11: Target Group
Safety notes Target group Target group Specialist for me- Any mechanical work may be performed only by adequately qualified specialists. Spe- chanical work cialists in the context of this documentation are persons who are familiar with the design, mechanical installation, troubleshooting, and maintenance of the product, and who possess the following qualifications: •...
Page 12: Designated Use
Safety notes Designated use 2.4.3 IT security of the environment For drive and control components that are integrated in a network (e.g., fieldbus, WLAN or Ethernet network), settings can even be made from more remote locations. This brings with it the risk of a parameter change not visible externally resulting in un- expected, but not uncontrolled system behavior and this may impact negatively on op- erational safety and reliability, system availability or data security.
Page 13: Transport
Safety notes Transport 2.5.1 Restrictions under the European WEEE Directive 2012/19/EU Options and accessories from SEW-EURODRIVE may only be used in combination with products from SEW-EURODRIVE. 2.5.2 Lifting applications To avoid danger of fatal injury due to falling hoists, observe the following points when using the product in lifting applications: •...
Page 14 Safety notes Creating a safe working environment 2.7.1 Performing work on the product safely Defective or damaged product Never install defective or damaged products. Observe the following information to avoid injuries or damage: • Before installation, check the product for external damage and replace a damaged product.
Page 15 Safety notes Creating a safe working environment Live parts Always adhere to the 5 safety rules for all work on electrical components: 1. Disconnect. 2. Secure the device against a restart. 3. Check that no voltage is applied. 4. Ground and short-circuit. 5.
Page 16: Installation/Assembly
Safety notes Installation/assembly • Ensure that the unit is de-energized. • Also observe the labels and hazard symbols on the product. Installation/assembly Ensure that the product is installed and cooled in accordance with the regulations in the documentation. Protect the product from excessive mechanical strain. The product and its mounted components must not protrude into the path of persons or vehicles.
Page 17: Startup/Operation
Safety notes Startup/operation 2.11 Startup/operation Make sure the connection boxes are closed and screwed before connecting the sup- ply voltage. Depending on the degree of protection, products may have live, uninsulated, and sometimes moving or rotating parts as well as hot surfaces during operation. Additional preventive measures may be required for applications with increased haz- ard potential.
Page 18: Product Description
Product description MOVI-C® modular automation system Product description MOVI-C® modular automation system ® MOVI-C modular automation system ® MOVI-C is the modular automation system that allows for the highest level of plant ® and machine automation. MOVI-C comprises drive technology, Motion Control, con- trol technology and visualization.
Page 19: Movitrac ® Classic
Product description MOVITRAC® classic 3.1.3 Our promise ® SEW‑EURODRIVE offers you 3 × 3 reasons to enter the new MOVI-C automation world: • Simplicity – THREE steps: Plan – Connect – Move • Future-proofing – THREE promises: Customized solutions – Today – and Tomorrow • Consulting and service –...
Page 20 Product description MOVITRAC® classic 3.2.2 Options Options Chapter CBG01A keypad "Description and technical data" (→ 2 55) CBG11A keypad "Description and technical data" (→ 2 56) CBG21A keypad "Description and technical data" (→ 2 57) CBG22A local keypad "Description and technical data" (→ 2 58) CDM11A diagnostic module "Description and technical data" (→ 2 54) INFORMATION: The CDM11A diagnostic module is required as an adapter for the CBG11A, CBG21A, and CBG22A keypads.
Page 21 Product description MOVITRAC® classic 3.2.4 Overview of variants The following table shows the available device variants. Device variants can be easily configured using the product configurator in SEW‑EURODRIVE's Online Support. Type designation Line voltage in V Output current in A at 400 V in kW MCC91A-0010-5E3-4-0..
Page 22: Movi-C ® Controller
Product description MOVI-C® CONTROLLER MOVI-C® CONTROLL ® MOVI-C CONTROLLER ® MOVI-C CONTROLLER ® MOVI-C CONTROLLER Properties: UHX15A • DualCore ARM processor • Maximum of 3 connectable axes ® PLUS • EtherCAT /SBus system bus (maximum number of stations: 128) • Device connection via EtherNet/IP , Modbus TCP, PROFINET IO •...
Page 23 Product description MOVI-C® CONTROLLER ® MOVI-C CONTROLLER ® MOVI-C CONTROLLER Properties: UHX45A • DualCore ARM processor • Maximum of 8 connectable interpolating axes • 8 additional connectable auxiliary axes ® PLUS • EtherCAT /SBus system bus (maximum number of stations: 128) X 80 L /A •...
Page 24 Product description MOVI-C® CONTROLLER ® MOVI-C CONTROLLER ® MOVI-C CONTROLLER Features: UHX86A • Processor selection depending on the application: – Intel Core i3 or Celeron, 25 W, passively cooled – Intel Core i3 or i7, 45 W, actively cooled • Second operating system connected by hypervisor technology with 2 cor- responding Ethernet interfaces (optional) •...
Page 25: Technologies
Product description Technologies Technologies ® Various technologies are used for inverters in the MOVI-C modular automation sys- tem. ® 3.4.1 MOVI-C CONTROLLER ® MOVI-C CONTROLLERs are the controllers made by SEW‑EURODRIVE. They are optimized for gateway, motion, automation, or cyber-physical control tasks. ®...
Page 26 Operators of critical infrastructures must therefore com- ply with minimum IT security standards and protect their facilities against cyber at- tacks. In all relevant process steps, SEW-EURODRIVE applies methods to protect in- dustrial systems in line with the IEC 62443‑4-1 international series of standards. Our Computer Emergency Response Team (CERT) continuously ensures cybersecurity quality and reports anomalies via security advisories.
Page 27 Product description Technologies 3.4.7 Software tools To support planning, ordering, delivery, startup, operation, and maintenance through to shutdown, SEW‑EURODRIVE offers tools for online operation or for installation on the on-site computer. ® MOVISUITE ® ® The engineering software MOVISUITE is the central module of the MOVI-C modular automation system.
Page 28: Setpoint Processing
Product description Setpoint processing Setpoint processing ® 3.5.1 MOVIKIT Drive ® MOVIKIT software modules are standardized control programs with a defined pro- cess data interface and a user-friendly configuration and diagnostics interface. ® The "Drive" category includes MOVIKIT software modules that provide single-axis functionalities and are operated directly on the inverter.
Page 29 Product description Control topologies 3.6.1 Terminal control Analog and digital control 3 × AC 400 V 49567984139 In simple applications, it is often sufficient to control the inverters via digital or analog inputs. Each axis is controlled individually, e.g. via switches, pushbuttons, and potenti- ®...
Page 30 Product description Control topologies 3.6.2 Single-axis automation 3 × AC 400 V CBus CBus 49737116299 The following devices are connected directly to the higher-level master via fieldbus in- terfaces: ® • MOVIDRIVE technology inverter ® • MOVITRAC advanced inverter ® • MOVIGEAR performance decentralized drive unit ®...
Page 31 Product description Control topologies 3.6.3 Motion control or module automation 3 × AC 400 V EtherCAT ® /SBus PLUS CBus 49737171595 ® If the control cabinet inverters of the MOVI-C modular automation system are con- ® ® nected directly (without gateway) to the MOVI-C CONTROLLER via EtherCAT PLUS SBus...
Page 32: Motor Control
Product description Motor control Motor control 3.7.1 Operable motors Operable motors include: • Asynchronous motors • Synchronous motors For further information, refer to chapter "Project planning of the device" (→ 2 87). 3.7.2 Control modes The characteristics of the motor connected to the inverter are influenced by the control modes used.
Page 33: Technology Functions
Product description Technology functions 3.7.5 Group drives ® The inverters of the MOVI-C modular automation system enable parallel connection and operation of several motors with identical speed. 3.7.6 DC braking With DC braking, the asynchronous motor brakes via current injection. The motor brakes without a braking resistor on the inverter.
Page 34: Technical Data
Technical data Markings Technical data Markings 4.1.1 Basic device Mark Definition The CE marking indicates compliance with the following European direc- tives: • Low Voltage Directive 2014/35/EU • EMC Directive 2014/30/EU • Machinery Directive 2006/42/EC • Directive 2011/65/EU for limiting the use of certain hazardous sub- stances in electrical and electronic equipment •...
Page 35 Technical data Markings 4.1.2 Accessories BW.. braking resistors Mark Definition The CE mark states compliance with the following European directives: • Low Voltage Directive 2014/35/EU • Directive 2011/65/EU for limiting the use of certain hazardous sub- stances in electrical and electronic equipment The waste disposal of this product is performed in compliance with the WEEE Directive 2012/19/EU.
Page 36 Technical data Markings ND.. line chokes Mark Definition The CE mark states compliance with the following European directives: • Low Voltage Directive 2014/35/EU • Directive 2011/65/EU for limiting the use of certain hazardous sub- stances in electrical and electronic equipment The waste disposal of this product is performed in compliance with the WEEE Directive 2012/19/EU.
Page 37 Technical data Markings HD.. output chokes Mark Definition The CE mark states compliance with the following European directives: • Low Voltage Directive 2014/35/EU • Directive 2011/65/EU for limiting the use of certain hazardous sub- stances in electrical and electronic equipment The waste disposal of this product is performed in compliance with the WEEE Directive 2012/19/EU.
Page 38: General Technical Data
Technical data General technical data General technical data Interference immunity Meets EN 61800‑3; 2. Environment Interference emission Limit value class C2 according to EN 61800‑3. The interference suppression level can be improved using appropriate measures. Refer to chapter "EMC-compliant installation according to EN 61800-3" (→ 2 113) for further information.
Page 39: Environmental Conditions
Technical data Environmental conditions Environmental conditions 4.3.1 Climatic conditions Extended storage Weatherproof IEC 60721-3-1; class 1K21, non-condensing, no condensation Deviating from the standard: Temperature -25 °C to +70 °C Transport Weatherproof IEC 60721-3-2; class 2K11, non-condensing, no condensation Deviating from the standard: Temperature -25 °C to +70 °C Operation Stationary use, weatherproof IEC 60721-3-3;...
Page 40: Technical Data Of The Mcc91A
Technical data Technical data of the MCC91A.. basic device 3 × AC 200 – 500 V 4.3.5 Mechanically active substances Extended storage Weatherproof IEC 60721-3-1 class 1S10, no conductive dust Transport Weatherproof IEC 60721-3-2 class 2S1, no conductive dust Operation Stationary use, weatherproof IEC 60721-3-3 class 3S5, no conductive dust 4.3.6 Mechanical requirements...
Page 41 Technical data Technical data of the MCC91A.. basic device 3 × AC 200 – 500 V Unit MCC91A-..-5E3-4.. Size Type 0010 0016 0020 0025 0032 0040 0055 Apparent output power S Nominal DC link voltage V DC 560 at V = 400 V DCL_nom line Maximum DC link voltage V...
Page 42 Technical data Technical data of the MCC91A.. basic device 3 × AC 200 – 500 V Output Unit MCC91A-..-5.3-4.. Size Type 0070 0095 0125 0160 0240 Output voltage V 0 – V line Motor power ASM P Nominal output current I at the smallest pos- 12.5 sible PWM frequency...
Page 43: Technical Data Of The Mcc91A
Technical data Technical data of the MCC91A.. basic device 1 × AC 200 – 240 V Technical data of the MCC91A.. basic device 1 × AC 200 – 240 V All technical data refer to a nominal line voltage of AC 230 V. 4.5.1 Size 0S Input...
Page 44 Technical data Technical data of the MCC91A.. basic device 1 × AC 200 – 240 V Unit MCC91A-..-2E1-4.. Size Type 0017 0025 0034 0042 PE connection – M4 screw Permitted number of times power may be switched on/off per minute Minimum switch-off time for power off Mass 1) To calculate the thermal power loss, add the values of "24 V power consumption"...
Page 45: Electronics Data
Technical data Electronics data Brake chopper Unit MCC91A-..-2E1-4.. Size Type 0055 0070 0093 Minimum braking resistance value R Ω BR_min Brake chopper continuous power Brake chopper peak power 150% × apparent output power S Connection contacts X2 – "Plug connectors " (→ 2 168) General Unit MCC91A-..-2E1-4..
Page 46 Technical data Electronics data 4.6.3 X25: Digital input or digital output DIO01 – DIO02 If inductive loads are connected to outputs, you must install an external protective ele- ment (freewheeling diode). Specification Quantity Design Type 2 according to IEC 61131-2 Cycle time 2 ms Response time 175 µs plus cycle time...
Page 47 Technical data Electronics data 4.6.6 X26: DB00 brake control Specification Quantity Output voltage DC 24 V -10%, +20% Current-carrying capacity 150 mA, 3.6 W (no inductive loads) Connection X26:DB00 X26:GND Connection contacts "Cage clamp terminal" (→ 2 168) Maximum cable length between inverter and brake 30 m control 4.6.7 X26: Sensor input for temperature evaluation of the TF1 motor Specification...
Page 48: Cfx11A-E Gateway For Ethernet/Ip
Technical data CFX11A-E gateway for EtherNet/IP™ and Modbus TCP CFX11A-E gateway for EtherNet/ IP™ and Modbus CFX11A-E gateway for EtherNet/IP and Modbus TCP INFORMATION The gateway for EtherNet/IP and Modbus TCP is available as an option. 4.7.1 Description The gateway makes it possible to connect the inverter to EtherNet/IP - or Mod- bus ...
Page 49: Cfx11A-N Gateway For Profinet
Technical data CFX11A-N gateway for PROFINET 4.7.2 Technical data CFX11A-E gateway for EtherNet/IP™ and Modbus TCP Ambient temperature In preparation Application protocols EtherNet/IP , Modbus TCP, HTTP, SNMP, DHCP, SEW Application Services Degree of protection IP20 in accordance with EN 60529 Power consumption 3 W Network protocols...
Page 50 Technical data CFX11A-N gateway for PROFINET 4.8.2 Technical data CFX11A-N gateway for PROFINET Ambient temperature In preparation PROFINET RT, IRT (Isochronous Real Time) Degree of protection IP20 in accordance with EN 60529 Power consumption 3 W Conformance class Netload class Topology detection (LLDP) Automatic addressing (LLDP, DCP) Media redundancy (MRP) I&M data...
Page 51: Cfx11A-S Gateway For Ethercat /Sbus Plus
Technical data CFX11A-S gateway for EherCAT®/SBusPLUS CFX11A-S gateway for EherCAT®/ SBusPLUS ® PLUS CFX11A-S gateway for EtherCAT /SBus INFORMATION ® PLUS CFX11A-S gateway for EtherCAT /SBus is available as an option. 4.9.1 Description ® PLUS The CFX11A-S gateway establishes a powerful EtherCAT /SBus connection to ®...
Page 52: Cfc11A Communication Module
Technical data CFC11A communication module ® PLUS CFX11A-S gateway for EtherCAT /SBus Purchase order number 28315030 Dimensions in mm (W × H × D) 53 × 158 × 39 4.10 CFC11A communication module INFORMATION The CFC11A communication module is available as an option. 4.10.1 Description The CFC11A communication module forms the extended communication connection of up to 7 additional inverters for the CFX11A‑E, CFX11A‑N, and CFX11A‑S gate-...
Page 53: Technical Data - Functional Safety
Technical data Technical data – functional safety 4.12 Technical data – functional safety 4.12.1 STO safety sub-function The following table shows the technical data of the STO safety sub-function for devices with the CSO safety option. The safe digital input F_STO_P corresponds to type 3 according to IEC 61131‑2. The reference potential for F_STO_P is STO_M (contact at terminal X6:2).
Page 54: Cdm11A Diagnostic Module
Technical data CDM11A diagnostic module Characteristic values EN 62061/EN 61800‑5‑2 EN ISO 13849-1 Safe state Safe Torque Off (STO) Safety sub-function STO, SS1 according to EN 61800‑5‑2 1) With suitable external control 4.13 CDM11A diagnostic module 4.13.1 Description ® The CDM11A diagnostic module is the interface to the MOVISUITE engineering soft- ware.
Page 55: Cbg01A Keypad
Technical data CBG01A keypad 4.14 CBG01A keypad 4.14.1 Description The CBG01A keypad enables operation, parameterization, and output of fault codes for the inverters. The keypad is connected directly to the basic device. CBG01A properties: • 5-digit 7-segment display • Output of fault codes, status and operating state •...
Page 56: Cbg11A Keypad
Technical data CBG11A keypad 4.15 CBG11A keypad 4.15.1 Description The keypad enables convenient startup, operation, parameterization, and diagnostics ® of inverters of the MOVI-C modular automation system due to the full-text display. The keypad has a mini USB interface with gateway function. A connection from the in- verter to a PC can be established using this interface for engineering with ®...
Page 57: Cbg21A Keypad
Technical data CBG21A keypad CBG11A keypad Mechanical strength 3M5 according to DIN EN 60721‑3-3: 1995 5M1 according to DIN EN 60721‑3-5: 1997 4.16 CBG21A keypad 4.16.1 Description The keypad enables convenient startup, operation, parameterization, and diagnostics ® of inverters of the MOVI-C modular automation system due to the full-text display.
Page 58: Cbg22A Local Keypad
Technical data CBG22A local keypad CBG21A keypad Dimensions in mm (W × H × D) 65 × 110 × 20 Display dimensions in mm (W × H) 49 × 37 Diagonal screen measurement 61 mm (2.4") Screen resolution in pixels (W × H) 320 ×...
Page 59 Technical data CBG22A local keypad The CBG22A local keypad can either be plugged directly onto the inverter or used re- motely. The COG11A door mounting frame is available for using the keypad remotely on a control panel or control cabinet door. In this case, the UKS52A cable is also re- quired.
Page 60: Cog11A Door Mounting Frame
Technical data COG11A door mounting frame 4.18 COG11A door mounting frame 4.18.1 Description The COG11A door mounting frame allows the CBG11A, CBG21A, and CBG22A keypads to be used remotely from the inverter, e.g. on the con- trol cabinet door or an operating panel. The optional UKS52A connection cable also has a contact for a switch or key switch.
Page 61: Usm21A Interface Adapter
Technical data USM21A interface adapter Prefabricated cables Only use cables provided by SEW‑EURODRIVE. Compatible keypads: CBG11A, CBG21A, CBG22A. Only use cables of type UKS52A for the CBG22A keypad. Length Part number Type 5 m 25721763 UKS22A Variable, 1 – 10 m 28149963 UKS52A . This is in- 2 m 28152751 cluded in the scope...
Page 62 Technical data USM21A interface adapter 4.19.2 Technical data USM21A interface adapter Part number 28231449 Interference immunity Complies with EN 61800-3 Ambient temperature 0 – 40 °C Storage temperature -25 – 70 °C according to EN 60721‑3-3, class 3K3 Degree of protection IP20 in accordance with EN 60529 Interfaces RJ10 socket (device connection) USB socket type B (PC connection)
Page 63: Clh21A Shield Plate Extension
Technical data CLH21A shield plate extension 4.20 CLH21A shield plate extension The CLH21A shield plate extension (mounting rail on a standard shield plate) is used to mount additional terminal blocks or modules onto the inverter shield plate. The brake rectifier from SEW‑EURODRIVE or a multi-level terminal block, for example, can be attached to the CLH21A shield plate extension.
Page 64: Clh31A And Clh41A Support Plates With Braking Resistors
Technical data CLH31A and CLH41A support plates with braking resistors 4.21 CLH31A and CLH41A support plates with braking resistors The CLH31A and CLH41A support plates with inte- grated braking resistors offer a space-saving solution for storing small braking resistors in the control cab- inet.
Page 65 Technical data BW../BW..-T braking resistors 4.23 BW../BW..-T braking resistors 4.23.1 Description The BW../BW..-T braking resistors are adapted to the technical characteristics of the inverter. Braking resistors with different continuous and peak braking powers are avail- able. The braking resistors can be protected against overload and overtemperature by the customer when a thermal overload relay is used.
Page 66 Technical data BW../BW..-T braking resistors 4.23.3 Technical data and assignment to an inverter Technical data Braking resistor Unit BW120-001 BW100-002/ BW100-001 BW100-002 BW100-006- BW168-T BW268-T Part number – 18176011 25664514 08281718 08281653 18204198 18201334 18204171 Peak braking power 100% cdf 0.03 0.15 0.15...
Page 67 Technical data BW../BW..-T braking resistors Technical data Braking resistor Unit BW047-010-T BW147-T BW247-T Part number – 17983207 18201342 18200842 Peak braking power 14.6 100% cdf 50% cdf 25% cdf Current-carrying capacity 12% cdf 6% cdf 11.4 14.6 Observe the regenerative power limit of the inverter, see chapter "Technical data" (→ 2 34). Resistance value R Ω...
Page 68 Technical data BW../BW..-T braking resistors Technical data Braking resistor Unit BW027-016-T BW027-024-T BW027-042-T Part number – 17983215 17983231 19155301 Peak braking power 25.4 100% cdf 50% cdf 25% cdf 13.3 Current-carrying capacity 12% cdf 14.4 23.9 6% cdf 15.2 22.8 25.4 Observe the regenerative power limit of the device, see chapter "Technical data" (→ 2 34).
Page 69 Technical data BW../BW..-T braking resistors Technical data BW..-T signal contact Signal contact BW..-T Unit General electronics data Cross section 0.75 – 2.5 Tightening torque Switching capacity DC 2 A / DC 24 V (DC 11) and AC 2 A / AC 230 V (AC 11) Switch contact (NC contact) –...
Page 70 Technical data BW../BW..-T braking resistors Technical data of braking resistors with support plate for mounting rail installation Braking resistor Unit CLH51A/ CLH51A/ CLH51A/ CLH51A/ CLH61A/ CLH61A/ BW072-001 BW100-001 BW027-001 BW047-001 Part number – 28290100 28290119 28290127 28290135 28290151 28290178 Current-carrying capacity at 0.025 100% cdf Resistance value R...
Page 71 Technical data BW../BW..-T braking resistors 4.23.4 Dimension drawings and dimensions Wire resistor 9007218129604875 Braking resistor Main dimensions in mm Mounting dimensions in mm Cable gland BW100-006-T M25 + M12 BW047-010-T M25 + M12 BW147-T PG16 + M12 BW247-T PG16 + M12 BW027-016-T M25 + M12 BW027-024-T...
Page 72 Technical data BW../BW..-T braking resistors Flat-type resistor 9007218129619467 Braking resistor Main dimensions in mm Mounting dimensions in mm Connection length in mm BW100-001 – – BW100-002 – – BW120-001 resistor 27.5 Length of connections: 130 mm ® Product Manual – MOVITRAC classic...
Page 73 Technical data BW../BW..-T braking resistors Braking resistor with CLH..A support plate CLH31A/CLH41A CLH51A/CLH61A 9007242148896651 Braking resistor with support plate Main dimensions in mm CLH31A CLH41A CLH51A with mounting rail installation CLH61A with mounting rail installation 318.5 288.5 ® Product Manual – MOVITRAC classic...
Page 74 Technical data BW../BW..-T braking resistors BS.. touch guard Description A BS.. touch guard is available for flatpack resistors. Touch guard Part number Braking resistor BS003 8131511 BW100-001 BS005 813152X BW100-002 Dimension sheet and dimensions 1455849867 [1] Grommet [2] Mounting rail fastening HS001 for mounting rail installation (can be ordered sep- arately, part number 8221944) Type Main dimensions in mm...
Page 75 Technical data NF.. line filter 4.24 NF.. line filter 4.24.1 Description NF.. line filters are used to suppress electromagnetic interference between the supply system and the inverter. Line filters are required to comply with the interference emis- sions of limit class C2 according to EN 61800‑3. INFORMATION Do not switch between the NF..
Page 76 Technical data NF.. line filter 4.24.4 Dimension drawings and dimensions 18891135115 Line filter Main dimensions in mm Mounting dimensions in mm Connection NF0055-503 – NF0120-503 – NF0220-503 – ® Product Manual – MOVITRAC classic...
Page 77 Technical data ND.. line choke 4.25 ND.. line choke 4.25.1 Description An ND.. line choke can be used as an option: • To support overvoltage protection • To smoothen the line current, to reduce harmonics • For protection in the event of distorted line voltage •...
Page 78 Technical data ND.. line choke 4.25.4 Technical data Line choke Unit ND0250-201 Part number – 18001424 Nominal line voltage (in accordance 1 × AC 200 – 240 with EN 50160) V line Line frequency f 50 – 60 ± 5% line Nominal current I Nominal inductance 1.17...
Page 79 Technical data ND.. line choke 36108348299 Line choke Main dimensions in mm Mounting dimensions in mm Connection ND0250-201 51.5 6.3 × 0.8 ® Product Manual – MOVITRAC classic...
Page 80: Hf.. Output Filter
Technical data HF.. output filter 4.26 HF.. output filter 4.26.1 Description The HF.. output filter is a sine filter used to smooth the output voltages of inverters: • Discharge currents in the motor cables are suppressed. • Motor winding insulations of third-party motors that are not suitable for inverters are protected.
Page 81 Technical data HF.. output filter 4.26.4 Dimension drawings and dimensions 9007218523812619 Output filter Main dimensions in mm Mounting dimensions in mm Connection HF0055-503 – HF0125-503 – HF0240-503 – ® Product Manual – MOVITRAC classic...
Page 82: Hd.. Output Chokes
Technical data HD.. output chokes 4.27 HD.. output chokes 4.27.1 Description The HD.. output choke suppresses interference emission from the unshielded motor cable. 4.27.2 Technical data Output choke Unit HD0125-503 HD0240-503 Part number – 17985153 17985188 Nominal voltage 3 × 0 – 500 V Nominal current I 12.5 Nominal power loss...
Page 83: Standard Accessories
Technical data Standard accessories 4.27.4 Dimension drawings and dimensions 9007218145873675 Output choke Main dimensions in mm Mounting dimensions in mm Connection HD0125-503 62.5 72.5 HD0240-503 92.5 82.5 4.28 Standard accessories Inverter Shield plate Quanti- Scope of Description Part number delivery accessory pack Shield plate for...
Page 84: Connectors
Technical data Connectors 4.29 Connectors The following list is used for re-ordering connectors: Representation Slot Function Size Part number Line connection, 1-phase 25680498 Line connection, 3-phase 25680501 Line connection, 1-phase 25680536 Line connection, 3-phase 25680544 Motor connection 25680528 Motor connection 25680552 STO-E connector (with jumpers) 28129458...
Page 85: Dimension Drawings
Technical data Dimension drawings 4.30 Dimension drawings 4.30.1 Size 0S with CLH21A, CLH31A, CLH51A CLH21A CLH31A CLH51A 21,5 CDM11A/CFC11A CDM11A/CFX11A-.. CFX11A CBG01A CBG11A/CBG21A/CBG22A 51830658443 ® Product Manual – MOVITRAC classic...
Page 86 Technical data Dimension drawings 4.30.2 Size 0L with CLH21A, CLH41A, CLH61A 151,5 CLH21A CLH41A CLH61A 21,5 CDM11A/CFC11A CDM11A/CFX11A-.. CFX11A CBG01A CBG11A/CBG21A/CBG22A 51830656011 ® Product Manual – MOVITRAC classic...
Page 87: Project Planning Of The Device
Project planning of the device SEW-Workbench Project planning of the device SEW-Workbench The SEW-Workbench is the central configuration software for inverters from SEW‑EURODRIVE. It can process any required configurations, from entering the application to gear unit, motor and inverter calculations. Optimization of the various axis cycles including ac- cessory selection and error check of the entire drive system design are further fea- tures.
Page 88: Schematic Workflow For Project Planning
Project planning of the device Schematic workflow for project planning Schematic workflow for project planning The following flow diagram illustrates the drive selection procedure for a positioning drive. The drive consists of a gearmotor that is supplied by an inverter. Required information about the machine to be driven •...
Page 89: Control Mode
Project planning of the device Control mode Control mode The characteristics of the motor connected to the inverter are influenced by the control modes used. 5.3.1 V/f control is for simple controlled operation of asynchronous motors without encoder feedback and motors with LSPM technology provided by SEW‑EURODRIVE.
Page 90 Project planning of the device Control mode ® 5.3.3 ELSM ® The ELSM control mode enables operation of permanent-field synchronous motors without an encoder. This procedure is exclusively intended for applications in horizontal materials handling technology with one single motor. It is not permitted to use it in vertical drives, inclining tracks or as a group drive.
Page 91 Project planning of the device Control mode 5.3.4 Characteristics of the control modes Overview of the control modes PLUS ® ELSM Voltage Field-oriented, voltage- controlled controlled, stator flux Field-oriented, current Principle according to character- controller, torque con- controller istic curve troller Motor Dynamics...
Page 92 Project planning of the device Control mode Characteristic values for accuracy of torque and speed SEW-EURODRIVE recommends not exceeding the output frequency of f /10 for all control modes. PLUS Depends on the accuracy of the motor parameters Accuracy INFORMATION: The more accurate the motor parameters, the more ac- of the calculated curate the torque.
Page 93: Drive Selection
Project planning of the device Drive selection Drive selection For drive selection, in addition to the travel diagram that describes the exact travel cycle, a large number of additional specifications must be made about the operating and ambient conditions. It is first necessary to have data for the machine to be driven such as mass, setting range, speed, information about the mechanical design and so on in order to select the drive correctly.
Page 94 Project planning of the device Drive selection The inverters pulse the DC voltage of the DC link V from the supply cable to the mo- tor. At SEW‑EURODRIVE, the pulsed voltage supply is available with 4 kHz, 8 kHz, or 16 kHz. As a result, the motor is loaded with voltage peaks, high amplitude and very short rise times.
Page 95 Project planning of the device Drive selection Thermal motor protection without temperature sensor Thermal motor protection without a temperature sensor is an inverter function that can protect motors from thermal overload. The level of protection is similar to that of a thermal overload relay.
Page 96 Project planning of the device Drive selection The thermal motor protection without temperature sensor has no memory, i.e. it does not take the current motor temperature into account after a switch-on/switch-off pro- cess. Consequently, avoid subjecting an overheated motor to another overload imme- diately by switching the inverter off and on.
Page 97 Project planning of the device Drive selection Permissible cable length for group and multi-motor drives Note the permitted length of all motor cables connected in parallel: ≤ ∑ = Maximum total length of motor cables connected in parallel = Permitted motor cable length = Cable length of the inverter to the motor n = Number of motors connected in parallel 5.4.3...
Page 98: Recommendations For Motor And Inverter Selection
Project planning of the device Recommendations for motor and inverter selection Three-wire brake with accelerator coil (BE, BM, BMG) With this brake type, the brakes are controlled using brake control units. 24 V holding brake (BP, BK) In every application, a 24 V holding brake can be controlled via a customer relay with varistor overvoltage protection...
Page 99 The values for M and n in the VFC , CFC, ELSM control modes can be found on the website sew-eurodrive.de. PLUS Typical dynamic limit characteristic of an asynchronous motor in the VFC control mode 9007238743734155 Maximum torque for the motor-inverter combination Rotational speed until the maximum torque M of the motor-inverter combination is available.
Page 100 Project planning of the device Recommendations for motor and inverter selection ® Typical dynamic limit characteristic of a synchronous motor in ELSM control mode 9007238743740171 Maximum torque for the motor-inverter combination Rotational speed until the maximum torque M of the motor-inverter combination is available. 5.5.3 Motor selection for asynchronous motors In this case, the mechanical resistance of the motor against the overload, which might...
Page 101 Project planning of the device Recommendations for motor and inverter selection Asynchronous motors in V/f control mode The V/f control mode is intended for easy open-loop operation of asynchronous mo- tors without encoder feedback. The procedure operates an asynchronous machine on a parameterizable voltage/frequency characteristic.
Page 102: Motor/Inverter Characteristic Curves
SEW‑EURODRIVE recommends using the following temperature sensors: • KTY84 – 130 (SEW‑EURODRIVE designation: KY) • Pt1000 (SEW-EURODRIVE designation: PK) Motor/inverter characteristic curves For motor/inverter characteristic curves, refer to the SEW‑EURODRIVE website. Inverter selection The inverter is selected based on the course of the output current over time. The re- quired current has to be determined from the required torque characteristic of the con- nected motor.
Page 103 Project planning of the device Inverter selection 5.7.1 Overload capacity Load cycle with base load current – typical for the selection of asynchronous motors and servomotors The characteristic load cycle consists of a base load and an overload period. In the base load period, the output current must not exceed the specified value.
Page 104 Project planning of the device Inverter selection 5.7.2 Power reduction factors Due to the following operating and ambient conditions, a reduction of the output cur- rent may be necessary. Derating due to the rotary field frequency The specified nominal output current I of the inverter is the effective value.
Page 105 Project planning of the device Inverter selection Derating due to line voltage and temperature INFORMATION Interpolate linearly for voltages between 400 V and 500 V. The following table shows the values for derating as a function of the line voltage V line and ambient temperature T > 40 °C: Continuous current I cont...
Page 106: Braking Resistor Selection
Project planning of the device Braking resistor selection Braking resistor selection 5.8.1 General Information Using a braking resistor is only required if generator mode is reached during opera- tion. A braking resistor is not required if the device is operated solely in motor mode. 5.8.2 Derating due to the ambient temperature The following derating applies at ambient temperatures of >...
Page 107 Project planning of the device Braking resistor selection The value of the average braking power P is taken from the project planning data of the application. ∑ ∑ 9007219434177547 Average braking power Braking power section i Braking time section i Number of braking sections The minimum required braking power at 100% cdf is calculated using the following for- mula: 100%...
Page 108 Project planning of the device Braking resistor selection Wire resistors, frame resistors 10 % 25 % 40 % 60 % 100 % 9007242996955915 Cyclic duration factor in % Overload factor k 1.12 Grid resistors 10 % 100 % 18014401500012171 Cyclic duration factor in % Overload factor k 1.12...
Page 109 Project planning of the device Braking resistor selection Peak braking power The maximum peak braking power that can be achieved is specified by the resistance value and the DC link voltage. It is calculated as follows: DCL max Maximum peak braking power that the braking resistor can absorb Maximum DC link voltage;...
Page 110 Project planning of the device Braking resistor selection 3) Calculate the braking power at 100% cdf Braking power 100% cdf = average braking power/overload factor Braking power 100% cdf = 6 kW/3.2 = 1.88 kW The braking power of the braking resistor at 100% cdf must be ≥ 1.88 kW. 4) Select the braking resistor Selected braking resistor: BW247-T.
Page 111: Supply System Cables And Motor Cables
Project planning of the device Supply system cables and motor cables 5.8.7 Parallel connection of braking resistors It is permitted to connect several identical braking resistors in parallel. The following applies: • The power connections of the braking resistors must be connected to +R and -R in parallel.
Page 112 Project planning of the device Supply system cables and motor cables INFORMATION Recommended cross section The values are only recommendations. They are no substitute for detailed project planning of the cables depending on the concrete application and considering the ap- plicable regulations.
Page 113: Emc-Compliant Installation According To En 61800-3
Project planning of the device EMC-compliant installation according to EN 61800-3 MCX91A-..-2.1.. Size 0S – 0L 0017 – 0025 0034 – 0093 Maximum motor cable length in m for unshielded cable PWM frequency 4 kHz In preparation 8 kHz 16 kHz Voltage drop Select the cable cross section of the motor cable in a way that a maximum of 5% voltage drop occurs at nominal current of the motor.
Page 114: Line Components
Project planning of the device Line components 5.11 Line components 5.11.1 Line fuses and miniature circuit breakers Line fuses and miniature circuit breakers are used for protecting the supply system cables. A motor circuit breaker can be used as an alternative. For fusing, use fuses, miniature circuit breakers, or motor circuit breakers with the following properties: Type class Prerequisite...
Page 115 Project planning of the device Line components 5.11.5 Selecting the residual current device The inverter can cause a direct current in the PE conductor. Proceed as follows to select the residual current device: 1. If using a residual current device is not mandatory according to the standards, SEW‑EURODRIVE recommends not using a residual current device.
Page 116: Components On The Output Side
Project planning of the device Components on the output side 5.12 Components on the output side 5.12.1 HD.. output chokes SEW‑EURODRIVE recommends using output chokes to suppress interference emis- sion when using unshielded motor cables. 5.12.2 HF.. output filters Observe the following notes if you use an output filter: PLUS •...
Page 117 Project planning of the device Components on the output side Output frequency Permissible nominal filter current I/I 0 – 10 Hz - without UZ connection at 400 V 100% - with UZ connection at 400 V 100% - without UZ connection at 500 V 100% - with UZ connection at 500 V 70% + 1.5% ×...
Page 118 Project planning of the device Components on the output side Wiring diagram L1 L2 L3 -Uz +Uz W +R -R U1 V1 W1 U U2 V2 W2 33412335115 [1] Grid [2] Inverter [3] Output filter [4] Motor ® Product Manual – MOVITRAC classic...
Page 119: Supply Voltage Selection
Project planning of the device 24 V supply voltage selection 5.13 24 V supply voltage selection 5.13.1 Description The MCC91A.. inverters have an internal 24 V voltage supply. The internal 24 V switched-mode power supply has an available power of 7.3 W. As soon as a gateway is plugged into an inverter, it must be supported with an external 24 V supply voltage.
Page 120: Energy-Saving Functions
Project planning of the device Energy-saving functions 5.14 Energy-saving functions 5.14.1 Flux optimization Flux optimization is a function that allows operation of an asynchronous motor in PLUS control mode with minimal losses. Depending on the torque setpoint, the magnetic flux is managed in such a way that the motor is operated with minimum cur- rent.
Page 121 Project planning of the device FCB concept ® The modules in the MOVIDRIVE modular multi-axis system are divided into 3 catego- ries: • FCBs that are used in MDA90A and MDD9_A • FCBs that are used in MDR9_B • FCBs that can be active in MDP92 and MDE92 5.15.1 List of FCBs The FCBs are sorted in descending order of their priority in the following list:...
Page 122 Project planning of the device FCB concept FCB 06 Interpolated speed control FCB 06 is used for cyclic speed setpoint inputs from higher-level controllers. In multi-axis applications, a controller often calculates a path profile for several drive axes. The axis is only assigned setpoints (speed/torque and torque limits/precontrol values/inertia) that it has to follow.
Page 123 Project planning of the device FCB concept FCB 25 Motor parameter measurement FCB 25 is used for determining the necessary parameters from the electric equivalent wiring diagram during startup. The nameplate data of the connected motor is required for motor parameter measure- ment.
Page 124 Project planning of the device FCB concept 5.15.3 Setpoints and limits in the FCBs Setpoint connection The following table shows which setpoints are used by which FCBs. Parameter Position – – – – – Speed – – Torque – – –...
Page 125: Ul-Compliant Installation
Project planning of the device UL-compliant installation INFORMATION In the V/f control mode, the "Maximum torque Q1 to Q4" profile value is not used. Limit values The following table shows which limit values are used by which FCBs: Parameter Positive speed –...
Page 126: Project Planning For Functional Safety
Project planning for functional safety Definitions Project planning for functional safety Definitions • The term "safe" used in this manual refers to the classification as a safe function according to EN ISO 13849-1. • The SS1 safety sub-function is described according to the currently applicable EN 61800‑5‑2 as follows: –...
Page 127 Project planning for functional safety Integrated safety technology 6.2.4 Schematic representation of the safety concept with CSO safety option 9007232454790795 [1] STO function [2] Drive controller [3] External safety controller (optional) [4] Diagnostics and inhibiting unit [5] Motor 6.2.5 Safety sub-functions according to EN 61800-5-2 STO –...
Page 128 Project planning for functional safety Integrated safety technology INFORMATION The motor coasts to a halt or is stopped mechanically. Controlled standstill is preferred, if possible. SS1-t – Safe Stop 1 with time control When the SS1-t safety sub-function is active, the motor is brought to a standstill elec- trically.
Page 129 Project planning for functional safety Integrated safety technology 6.2.6 Limitations • It is to be noted that if the drive does not have a mechanical brake or if the brake is defective, the drive may coast to a halt (depending on the friction and mass mo- ment of inertia of the system).
Page 130: Safety Requirements
Project planning for functional safety Safety requirements Safety requirements 6.3.1 Introduction The requirement for safe operation is that the safety sub-functions of the device are properly integrated into an application-specific, higher-level safety sub-function. A sys- tem/machine-specific risk assessment must be carried out without fail by the system/ machine manufacturer and taken into account for the use of the drive system with the device.
Page 131 Project planning for functional safety Safety requirements • You must use suitable measures to ensure that the safe control cables are routed separately from the power lines of the drive. This does not apply to cables ap- proved by SEW‑EURODRIVE specifically for this application case. •...
Page 132 Project planning for functional safety Safety requirements > 700 ms > 700 ms 15205932683 Maximum 12 months for PL d/SIL 2 Internal diagnostics High: No STO Low: STO active • To achieve complete test coverage after a device reset (e.g. after switching on the supply voltage), the test transition (STO active →...
Page 133 Project planning for functional safety Safety requirements • To ensure protection against an unexpected restart in accordance with EN ISO 14118, the safe control system must be designed and connected in such a way that resetting the command device alone does not lead to a restart. This means that a restart may only be carried out after a manual reset of the safety cir- cuit.
Page 134: Response Times
Project planning for functional safety Response times Response times The response time plays a decisive role in the design and implementation of safety sub-functions for systems and machines. In order to match the response time to the requirements of a safety sub-function, the entire system from the sensor (or command device) to the actuator must always be taken into consideration.
Page 135: Prefabricated Cables
Prefabricated cables Meaning of the symbols Prefabricated cables Meaning of the symbols Symbol Meaning Connection cable: Connector → connector for fixed installation Connection cable extension: Connector → connector for fixed in- stallation Connection cable: Connector → encoder connection cover for fixed installation Connection cable: Connector →...
Page 136 Prefabricated cables Power cable Motor/brakemotor cable ../SH.. Design Motor side Inverter side Cable Fixed in- carrier in- stallation stallation Connector Connector type/ type/ Cable type Cable cross section Part number Size Size 4 × 1.5 mm + 3 × 1 mm + – 18191290 4 × 0.34 mm SH1 / M23 4 ×...
Page 137 Prefabricated cables Power cable Motor extension cables ../SH.. Design Motor side Inverter side Cable Fixed in- carrier in- stallation stallation Connector Connector type/ type/ Cable type Cable cross section Part number Size Size 4 × 1.5 mm + 3 × 1 mm + – 18191347 4 × 0.34 mm SH1 / M23...
Page 138: Device Structure
Device structure Inverter Device structure Inverter 8.1.1 Size 0S [12] [10] [11] 50036604299 View from top X1: Connection for supply system X6: Connection Safe Torque Off (optional) View from front X33: Interface for CDM11A, CBG01A, CFX11A gateway, or CFC11A communication module X25: Signal terminals, see chapter "Basic device" (→ 2 181) S4: Changeover of analog input V/mA X26: Signal terminals, see chapter "Basic device" (→ 2 181)
Page 139 Device structure Inverter 8.1.2 Size 0L [14] [10] [11] [12] [13] 50036601867 ® Product Manual – MOVITRAC classic...
Page 140: Nameplates
Device structure Nameplates View from top X1: Connection for supply system X6: Connection Safe Torque Off (optional) View from front X33: Interface for CDM11A, CBG01A, CFX11A gateway, or CFC11A communication module X25: Signal terminals, see chapter "Basic device" (→ 2 181) S4: Changeover of analog input V/mA X26: Signal terminals, see chapter "Basic device" (→ 2 181) Signal and power cable shield plate Fastening for optional cable tie for signal cable...
Page 141 50623676171 [1] Device status 8.2.3 Example of a system nameplate Type: MCC91A-0010-5E3-4-000/CSO SO#: 01.10234567890.0001.23 D-76646 Bruchsal Made in Germany MOVITRAC classic Digital Services Umrichter IP 20 R-R-s2w-MCC90A0100-500 Inverter 9007244774099083 [1] Serial number [2] Free text line, see product manual > "Product Description" > "Technologies" >...
Page 142: Type Designation
Device structure Type designation Type designation Example: MCC91A-0125-5E3-4-000 Product family ® MOVITRAC Device type C = Classic Series 91 = With DC 24 V switched-mode power supply Version A = Version status of the device series 0125 Performance class 0125 = Nominal output current, e.g., 0125 = 12.5 A Connection voltage 2 = AC 200 – 240 V 5 = AC 200 – 500 V...
Page 143: Mechanical Installation
Mechanical installation Installation notes Mechanical installation Installation notes According to the degree of protection, the inverter is intended exclusively for installa- tion in a control cabinet. Observe the following information: • Only install the device on a level, low-vibration, and torsionally rigid support struc- ture.
Page 144: Preparing The Control Cabinet Back Panel
Mechanical installation Preparing the control cabinet back panel Preparing the control cabinet back panel 45519361291 Inverter Dimensions of the device base plate in mm Size 0S Size 0L Proceed as follows: 1. Drill the holes according to the following drilling diagram. 2. Cut the internal thread in the holes according to the screw size used. ®...
Page 145: Installing The Inverter
Mechanical installation Installing the inverter Installing the inverter The retaining screw [1] is screwed into the prepared tapped hole in the mounting plate in the control cabinet but is not tightened. 45680948107 Proceed as follows: 1. Place the inverter with the slotted hole in the device base plate onto the retaining screw [1] from the top.
Page 146: Installing The Shield Plate
Mechanical installation Installing the shield plate Installing the shield plate The shield plate enables installation of the cables for motor, brakes and braking resis- tors as well as the control and signal cables. The shield plate for motor, brake and braking resistor cables is included in the scope of delivery for inverters.
Page 147: Mounting Clh21A Shield Plate Extension
Mechanical installation Mounting CLH21A shield plate extension Mounting CLH21A shield plate extension The CLH21A shield plate extension (mounting rail on a standard shield plate) is used to mount additional terminal blocks or modules onto the inverter shield plate. The brake rectifier from SEW‑EURODRIVE or a multi-level terminal block, for example, can be attached to the CLH21A shield plate extension.
Page 148: Removing And Attaching The Safety Cover
Mechanical installation Removing and attaching the safety cover Removing and attaching the safety cover The inverter is equipped with a safety cover [1]. 45680943243 Removing the safety cover Proceed as follows: 1. The safety cover [1] has a latching mechanism at the bottom. To release the latch- ing mechanism, pull the lower end of the safety cover away from the inverter.
Page 149: Installing Braking Resistors
Mechanical installation Installing braking resistors Installing braking resistors The surfaces of the braking resistors will reach temperatures of up to 250 °C when the braking resistors are loaded with the nominal power. The installation location of the braking resistor must be designed according to the high temperatures. For this reason, the braking resistors are usually mounted outside the control cabinet.
Page 150 Mechanical installation Installing braking resistors 9.9.3 Installing BW120-001 and BW100-002/M braking resistors Observe the following information: • The installation of the braking resistors is only carried out in an upright position next to an inverter. • The minimum lateral distance from adjacent components and walls can be re- duced to 10 mm, contrary to the generally permissible mounting of braking resis- tors.
Page 151 Mechanical installation Installing braking resistors 9.9.4 Installing flatpack resistors without a support plate Observe the following information: • Use the spacer bolts included in the scope of delivery for installation. • The spacer bolts must ensure a distance between the braking resistor and the mounting plate.
Page 152 Mechanical installation Installing braking resistors 9.9.5 Installing braking resistors with CLH31A and CLH41A support plate Observe the following information: • During mounting, make sure no connection wires are pinched. • Use the fastening bolts included in the scope of delivery to mount the inverter and the support plate in the control cabinet.
Page 153 Mechanical installation Installing braking resistors 9.9.6 Installing braking resistors with CLH51A and CLH61A support plate Observe the following information: • During mounting, make sure no connection wires are pinched. • Use the fastening bolts included in the scope of delivery to mount the inverter and the support plate in the control cabinet.
Page 154: Installing The Line Choke
Mechanical installation Installing the line choke 9.10 Installing the line choke Observe the following information: • Install the line choke close to the inverter but outside the minimum clearance for cooling. The line choke must not be heated by the exhaust air of the inverter. •...
Page 155: Installing The Line Filter
Mechanical installation Installing the line filter 9.11 Installing the line filter Observe the following information: • Install the line filter close to the inverter but outside the minimum clearance for cooling. The line filter must not be heated by the exhaust air of the application in- verter.
Page 156: Mounting The Output Filter
Mechanical installation Mounting the output filter 9.12 Mounting the output filter Observe the following information: • Install the output filter close to the inverter but outside the minimum clearance for cooling. The exhaust air from the output filter must not heat the supply air to the in- verter.
Page 157: Mounting The Output Choke
Mechanical installation Mounting the output choke 9.13 Mounting the output choke Observe the following information: • Install the output choke close to the inverter but outside the minimum clearance for cooling. The exhaust air of the output choke must not heat the supply air of the in- verter.
Page 158: Mounting The Keypad
Mechanical installation Mounting the keypad 9.14 Mounting the keypad The following procedure shows the mounting of the keypads using the CBG21A keypad as an example. 9.14.1 Attaching the keypad Proceed as follows: 1. Place the keypad in the lower recess on the front [1]. Make sure that the retaining lugs are seated in the recesses on the inverter.
Page 159 Mechanical installation Mounting the keypad 9.14.2 Removing the keypad Proceed as follows: 1. Press and hold the red unlatch button [1] of the keypad downwards. 2. Tilt the top of the keypad forward. 3. Remove the keypad from the recess on the front. 49740571147 ®...
Page 160: Mounting The Cbg22A Local Keypad
Mechanical installation Mounting the CBG22A local keypad 9.15 Mounting the CBG22A local keypad Mount the local keypad remotely from the inverter using the UKS52A cable with an ad- ditional contact for a key switch, for example in a COG11A door mounting frame. The key switch activates manual mode in the local keypad.
Page 161: Mounting The Cog11A Door Mounting Frame
Mechanical installation Mounting the COG11A door mounting frame 9.16 Mounting the COG11A door mounting frame 18014433169265931 Proceed as follows: 1. Fasten the drilling template to the mounting surface [1]. 2. Center punch the 5 mm bore [4] for the screws [3] and the 40 mm bore [2] for the D‑sub plug connector using the drilling template.
Page 162: Electrical Installation
Electrical installation Installation planning considering EMC aspects Electrical installation 10.1 Installation planning considering EMC aspects You can optimize the system with regard to electromagnetic compatibility or eliminate existing EMC interference. The notes in this chapter are not legal regulations, but rather recommendations for im- proving the electromagnetic compatibility of your system.
Page 163 Electrical installation Installation planning considering EMC aspects 10.1.5 Cable installation Observe the following information: • Route the power cables, such as the motor cable and the brake cable, separately from the supply system cable and the control cables. • Route all cables as closely to the reference potential as possible, e.g. the mount- ing plate.
Page 164 Electrical installation Installation planning considering EMC aspects Power connection of motor and brake Observe the following information: • SEW‑EURODRIVE recommends using shielded motor and brake cables. When using unshielded motor cables, SEW‑EURODRIVE recommends using output fil- ters HF.. or output chokes HD.. •...
Page 165 Electrical installation Installation planning considering EMC aspects 10.1.7 Installation example [10] [11] [12] [12] [12] [13] [12] [10] 50698269835 [1] Galvanized mounting plate [8] Braking resistor [2] Line filter [9] Braking resistor cable [3] Inverter [10] Motor cable [4] PE busbar [11] Grounding clamp [5] HF connection of PE busbar/mounting plate [12] HF connection between con-...
Page 166: Installation Instructions
Electrical installation Installation instructions 10.2 Installation instructions 10.2.1 General information Observe the following information: • Provide for suitable measures to prevent the motor from starting up unintentionally. Take additional safety measures depending on the application to prevent possible injuries to people and damage to machinery. •...
Page 167 Electrical installation Installation instructions 10.2.3 Use in IT systems Deactivating the EMC capacitors Proceed as follows: 1. Disconnect the inverter from the power. 2. Check if the inverter is de-energized. 3. Break out the EMC plastic insulations. 4. Unscrew the retaining screws [1] and [2] on the side of the inverter. 5.
Page 168 Made in Germany LISTED 0...599Hz IT-system activated IND CONT. EQ. P(ASM) = 0.25kW / 0.34HP 2D06 MOVITRAC classic T = 0...+40°C S = 0.7kVA 5.9% ML 31 Use in PD2 environment only Leistungsdaten Status: 11 12 13 14 15 16 17 18 19...
Page 169 Electrical installation Installation instructions Single conductor, with conductor end sleeve, flexible, with or without plastic collar Inverter Terminal Terminal Stripping Cable cross section in mm type length in Plastic collar With Without Minimum Maximum Minimum Maximum Size 0S 0.25 0.25 Size 0L 0.25 0.25...
Page 170 Electrical installation Installation instructions 10.2.7 Using the line contactor Proceed as follows: 1. Always place the line contactor before the line filter (if present). 2. Use at least one contactor of utilization category AC‑3 (EN 60947-4-1) as a line contactor. 3.
Page 171 Electrical installation Installation instructions 10.2.8 Information regarding PE connection A leakage current > 3.5 mA may be generated when operating the inverter. To avoid shock currents according to EN 61800‑5-1, observe the following cable cross sections: • Supply system cable < 10 mm Route a second PE conductor with the cable cross section of the supply system cable in parallel to the protective earth via separate terminals or use a copper pro- tective earth conductor with a cable cross section of 10 mm •...
Page 172: Supply Voltage
Electrical installation 24 V supply voltage 10.3 24 V supply voltage The MCC91A.. inverters have an internal 24 V voltage supply. The internal 24 V switched-mode power supply has an available power of 7.3 W. As soon as a gateway is plugged into an inverter, the gateway must be supported with an external 24 V voltage supply.
Page 173: Temperature Evaluation
Electrical installation Temperature evaluation 10.5 Temperature evaluation WARNING Dangerous voltages at the terminals of the inverter/power supply module when con- necting an unsuitable temperature sensor. Death or severe injuries due to electric shock. • To avoid violating the requirements for protective separation, only connect tem- perature sensors with protective separation to the motor winding to the tempera- ture evaluation.
Page 174: Gateways, Communication Modules, And Cable Routing
Electrical installation Gateways, communication modules, and cable routing 10.8 Gateways, communication modules, and cable routing Proceed as follows: 1. Remove the (signal) terminal cover and install it offset downwards. 50301967883 2. Install the gateway [2] on the front of the inverter and tighten the retaining screw. 50301970315 ®...
Page 175 Electrical installation Gateways, communication modules, and cable routing 3. Mount the cable clip [3] on the cover [1] as cable routing for the network cables. ð The gateway has been installed. 4. Connect the network cables. ® PLUS ð For EtherCAT /SBus : X40 (IN) and X40 (OUT) ð...
Page 176 Electrical installation Gateways, communication modules, and cable routing 6. Install the communication module [1] on the front of the inverter and tighten the re- taining screw. 51197239051 ® Product Manual – MOVITRAC classic...
Page 177 Electrical installation Gateways, communication modules, and cable routing 7. Connect the gateway to the communication modules with the supplied ribbon cable [5] and route it as follows: 50677427595 8. Reinstall the transparent front cover [6] for all communication modules. ® Product Manual –...
Page 178 Electrical installation BW.. braking resistors 10.9 BW.. braking resistors 10.9.1 Protecting the braking resistors from thermal overload The braking resistors can be protected against overload and overtemperature with an integrated temperature switch for BW..-T braking resistors and with an external thermal overload relay for BW..
Page 179 Electrical installation BW.. braking resistors Note that with flatpack resistors, the internal thermal protection is only effective at line voltages ≥ 380 V. For line voltages < 380 V, the protection of the braking resistors against overload and overtemperature can only be ensured otherwise, e.g. with a cus- tomer-supplied thermal overload relay.
Page 180 Electrical installation ND.. line choke If the internal temperature switch responds, note the following: • The PLC must disconnect the power supply. • There is no direct response in the inverter. With circuit 2, it is possible that the PLC finishes the current travel cycle although the thermal circuit breaker has tripped.
Page 181: 10.12 Terminal Assignment
Electrical installation Terminal assignment 10.12 Terminal assignment INFORMATION The device-internal reference potential is designated as GND. All reference potentials GND are internally connected to PE. INFORMATION The assignment "Reserved" means that no cable may be connected to this connec- tion. INFORMATION The technical data for the power and control electronics connections is provided in the Product manual >...
Page 182: 10.13 Electrical Installation - Functional Safety
Electrical installation Electrical installation – functional safety All inverters Terminal Contact Function X25:REF1 +10 V reference voltage output X25:AI1 Analog input voltage or current (changeover via S4) X25:GND Reference potential X25:AIO1 Analog input/output X25:VO24 DC 24 V voltage output X25:DIO01 Digital input/output X25:DIO02 Digital input/output X26:DI01 Digital input 1...
Page 183 Electrical installation Electrical installation – functional safety All the safety conditions stipulated in the chapters "Integrated safety technology", "Safety conditions", and "Connection variants" must be satisfied on a primary basis for the basic selection, installation, and application of the safety components such as safety relay, emergency stop switch, and the approved connection variants.
Page 184 Electrical installation Electrical installation – functional safety Use of safety controllers The switch-off test pulse of the used safe digital outputs (F-DO) must be ≤ 1 ms and another switch-off test pulse must only occur 2 ms later at the earliest. <1 ms 9007214469079819 High INFORMATION...
Page 185 Electrical installation Electrical installation – functional safety • A calculation based on the technical data of the device must be performed sepa- rately for each case of group drive disconnection. • A maximum of 20 devices may be used in a group disconnection. Due to the cur- rent carrying capacity, a maximum of 10 devices can be connected to one another via terminal X6.
Page 186 Electrical installation Electrical installation – functional safety INFORMATION The supply voltage 24V_Out (X6:5) must not be used to supply the external safety device! Single-pole sourcing output F_STO_P F-DO_P F_STO_M F_STO_P F_STO_M 24V_OUT 9007232451610251 STO terminal X6 External safety device STO group disconnection, two-pole, sourcing/sinking output F_STO_P F-DO_P F_STO_M...
Page 187 Electrical installation Electrical installation – functional safety STO group disconnection, one-pole, sourcing output F_STO_P F-DO_P F_STO_M F_STO_P F_STO_M 24V_OUT F_STO_P F_STO_M F_STO_P F_STO_M 24V_OUT 9007232451723915 [1] STO terminal X6 [2] External safety controller ® Product Manual – MOVITRAC classic...
Page 188: 10.14 Wiring Diagrams
Electrical installation Wiring diagrams 10.14 Wiring diagrams 10.14.1 Power connection Power connection with 3-phase line contactor The following figure shows an example of the wiring of the power connections with line contactor, line choke, line filter and output choke or output filter. L1 L2 L3 L1´...
Page 189 Electrical installation Wiring diagrams Power connection with 1-phase line contactor The following figure shows an example of the wiring of the power connections with line contactor, line choke, and output choke or output filter. L1´ MCC91A-.. U1 V1 W1 UDC U2 V2 W2 45657111947 Only for HF..
Page 190 Electrical installation Wiring diagrams Power connection without line contactor NOTICE Operation without line contactor If the required measures are not taken, operation of an inverter with connected brak- ing resistor without line contactor may result in severe damage to property. •...
Page 191 Electrical installation Wiring diagrams INFORMATION The selection of the brake control and the shown connection diagrams only represent one of the many possibilities. For further information, refer to the catalogs and the op- erating instructions of the motors. BMK. brake control The meaning of the symbols can be found in chapter "Key" (→ 2 190).
Page 192 Electrical installation Wiring diagrams BMV brake control – 2 coils The meaning of the symbols can be found in chapter "Key" (→ 2 190). DB00 DC 24 V 14373482507 BMV brake control – 1 coil The meaning of the symbols can be found in chapter "Key" (→ 2 190). DB00 DC 24 V 9007213628235915...
Page 193 Electrical installation Wiring diagrams BMS, BME brake control The meaning of the symbols can be found in chapter "Key" (→ 2 190). DB00 14324554891 BMP brake control The meaning of the symbols can be found in chapter "Key" (→ 2 190). DB00 14324544523 ® Product Manual – MOVITRAC classic...
Page 194 Electrical installation Wiring diagrams BG, BGE brake control The meaning of the symbols can be found in chapter "Key" (→ 2 190). DB00 14324565259 BSG brake control The meaning of the symbols can be found in chapter "Key" (→ 2 190). DC 24 V DB00 14324597131 ®...
Page 195: 10.15 Pc Connection
Electrical installation PC connection 10.15 PC connection Observe the information in the product manual > chapter "Electrical installation" > "PC connection" including the sub-chapters. ® 10.15.1 Connection via MOVI-C CONTROLLER ® The following figure shows the connection of inverters to the MOVISUITE engineer- ing software using a PC: L/ A...
Page 196 Electrical installation PC connection 10.15.2 Connection via CDM11A and USM21A ® The following figure shows the connection of inverters to the MOVISUITE engineer- ing software using the CDM11A diagnostic module and the USM21A interface adapt- 49807658635 USM21A interface adapter, part number: 28231449 Serial interface cable with an RJ10 connector and a 9-pin D-sub connector, part number 18123864.
Page 197 Electrical installation PC connection 10.15.3 Connection via gateway ® The following figure shows the connection of inverters to the MOVISUITE engineer- ing software via gateway: 49807663499 Ethernet cable • For a CFX11A-E or CFX11A-N gateway, activate "Ethernet” as communication/ network type. ®...
Page 198 Electrical installation PC connection 10.15.4 Connection via a keypad ® The following figure shows the connection of inverters to the MOVISUITE engineer- ing software using the CBG11A or CBG21A keypad. The CDM11A diagnostic module is required to connect the keypad. 49807661067 USB cable, type USB A-Mini-B, 25643517 Keypad, here by way of example CBG21A, plugged onto CDM11A diagnostic...
Page 199: Startup
Startup Startup information Startup 11.1 Startup information Perform the following steps before startup: WARNING! Electric shock caused by dangerous voltages. Severe or fatal inju- ries. De-energize the device. Observe the 5 safety rules in chapter "Performing elec- trical work safely". Then wait at least 10 minutes. WARNING! Risk of burns due to hot surfaces.
Page 200: Startup Requirements
Startup Startup requirements ® 3. In the MOVISUITE engineering software, configure the parameters according to the lifting application requirements and its safety assessment. ð Set the parameter Functions > Drive functions > FCB01 Output stage inhibit > Apply brake with STO = "1" (Yes). 4.
Page 201: Operation Without Startup
Startup Operation without startup • You have taken suitable measures to ensure that the drives do not start up unin- tentionally. • Safety precautions rule out hazards to people and machinery. If you are using a power-adjusted motor, you can, depending on requirements, dis- pense with startup, see chapter "Operation without startup" (→ 2 201).
Page 202 Startup Automatic configuration after delivery When the inverter is switched on for the first time, it detects once whether options such as gateways or communication modules are plugged in or not and accordingly loads various data sets in the inverter. •...
Page 203 Startup Automatic configuration after delivery 11.4.2 Automatic configuration for gateway operation Signal terminals If the inverter loads the data set for gateway operation, the following terminal assign- ment is available. The assignment of the terminals can be changed by the user. Digital inputs DI01 No function...
Page 204 Startup Automatic configuration after delivery Furthermore, the source of the setpoints is switched to the standard bus system and all inverters in the lower-level gateway operation are addressed automatically. 50686916363 11.4.3 Saving the number of axes found Proceed as follows: ü...
Page 205: Setting The Ethercat® Id
Startup Setting the EtherCAT® ID Setting the EtherCAT® ® 11.5 Setting the EtherCAT ® It is not strictly necessary to set one of the EtherCAT IDs. The slaves are automati- ® cally addressed by the master by default. The EtherCAT ID must only be set on the ®...
Page 206: Startup With Movisuite Engineering Software
Startup Startup with MOVISUITE® engineering software Startup with MOVISUITE ® e ngineering software ® 11.6 Startup with MOVISUITE engineering software ® The inverters are started up using the MOVISUITE engineering software from SEW‑EURODRIVE. The motor is started up in drive train 1 or drive train 2. When using a motor from SEW‑EURODRIVE, select the motor type from the catalog or enter the nameplate.
Page 207 Startup Startup with the CBG01A keypad 11.7.2 CBG01A keypad The following figure shows the CBG01A keypad: 9007231988017931 5-digit 7-segment display <Esc> key a = Navigate in the menu b = Manual mode control section <Left/right> arrow keys <RUN> key <OK> key <STOP>...
Page 208 Startup Startup with the CBG01A keypad Symbols used The selectable functions are shown on the display of the keypad in the form of icons. Inverter status, FCB number, fault number Actual speed in min Actual current in A DC link voltage in V Fixed setpoints –...
Page 209 Startup Startup with the CBG01A keypad 11.7.3 Procedure for motor startup A universal motor data set with the same performance has already been preloaded in the factory. If better control performance is required or the connected motor deviates from the inverter power, the startup must be carried out and the motor data entered. In the individual steps, you make the following specifications in accordance with the nameplate of the connected motor.
Page 210 Startup Startup with the CBG01A keypad ® Product Manual – MOVITRAC classic...
Page 211: Startup With The Cbg11A Keypad
Startup Startup with the CBG11A keypad 11.8 Startup with the CBG11A keypad 11.8.1 Information You can start up the following motors with the CBG11A keypad: • Asynchronous motors: – with or without brake – with or without motor sensor (TF, TH, KY and PK) The startup of other motors can only be performed with the CBG21A keypad or with ®...
Page 212: Startup With The Cbg21A Keypad
Startup Startup with the CBG21A keypad 2. The editable digit is underlined. 3. Change the value of the digit by using the <up/down> arrow keys. 4. Confirm the number with the <OK> key. Symbols used The selectable functions are shown on the display of the keypad in the form of icons. Diagnostics Data management Startup...
Page 213 Startup Startup with the CBG21A keypad 11.9.2 CBG21A keypad The following figure shows the CBG21A keypad: 9007225148764555 Color display 4 function keys that are assigned according to the context. The assigned func- tions are shown in the color display above the keys. a = Permanently assigned with Back/Next b = Navigate in the menu c = Manual mode control section...
Page 214: 11.10 Startup Of Third-Party Motors
Startup Startup of third-party motors Symbols used The selectable functions are shown on the display of the keypad in the form of icons. Startup Manual mode Drive train optimization Application Diagnostics Parameter Data management Keypad settings Start menu ® MOVISAFE CS..
Page 215 Startup Startup of third-party motors • Nominal motor frequency • Nominal motor voltage • Nominal motor current • Power factor cos φ • Nominal motor power The parameters required for startup are calculated based on the nameplate data and the motor is taken into operation. A prerequisite is that the inverter is connected with ®...
Page 216: 11.11 Control Options
Startup Control options After the nameplate startup, SEW‑EURODRIVE recommends carrying out a parame- ter parameterization with FCB25. 1) Guided startup in preparation. 11.11 Control options ® The following description requires the use of the MOVISUITE engineering software. Depending on the design, the inverter is controlled via the digital or analog inputs or via fieldbus.
Page 217 Startup Application-related startup 11.12.1 Hoist Set the following parameters: • Preload hoist (index 8404.9): This parameter determines the behavior of the inte- grator when re-entering control. Example: When the output stage is inhibited (e.g. with FCB 02, FCB 01, FCB 13, FCB 14), the I component (which corresponds to the preload in the case of the hoist) is deleted.
Page 218 Startup Application-related startup 11.12.2 3-wire control 3-wire control is a control method for operation with pushbuttons. The enable is edge- controlled via the direction of rotation selection. If you activate the positive and nega- tive direction of rotation at the same time or if you remove the enable stop signal, FCB 13 (application stop) stops.
Page 219 Startup Application-related startup Cycle diagram DI01 DI01 DI02 DI03 DI03 VO24 DI02 10 V REF1 9007250051243147 Acceleration according to the source Application limit deceleration (FCB 13) DI01 3-wire control – positive direction of rotation DI02 3-wire control – enable/stop DI03 3-wire control –...
Page 220 Startup Application-related startup 11.12.3 "Motor potentiometer" function The motor potentiometer function lets the inverter respond to signal levels. If the digital inputs "motor potentiometer up/down" are activated, the speed changes with the profile value "max. acceleration" (index 8377.21) or "max. deceleration" (index 8377.31).
Page 221 Startup Application-related startup Cycle diagram Application limit positive Minimum speed FCB 05: Fixed setpoints, positive direction of rotation FCB 05: Fixed setpoints, negative direction of rotation Motor potentiometer up Motor potentiometer down 9007235325647371 Output stage enable via "FCB05 – fixed setpoints for positive direction of rotation" Motor runs up to the set minimum speed.
Page 222 Startup Application-related startup You can implement the following functions with the prioritized terminal control: • Setpoint changeover: Automatic/manual control • Setpoint changeover: Bus connection/terminal control • Setpoint changeover: Basic device function/prioritized terminal control INFORMATION For drives with safe fieldbus communication, the STO function remains active when the prioritized terminal control is activated.
Page 223 Startup Application-related startup Signal Description at digital input • Signal level Prioritized terminal control – If you set the "negative direction of rotation" signal when the prioritized terminal negative direction of control is activated, the drive starts in negative direction of rotation at speed 1. rotation If the "positive direction of rotation"...
Page 224 Startup Application-related startup Parameters, setpoints The following parameters and setpoints for the prioritized terminal control can be ® found in the MOVISUITE engineering software > "Functions" > "Setpoints" > "Priorit- ized terminal control". Basic settings • "Edge detection after STO and power ON" The control signals at the digital inputs must always be present.
Page 225 Startup Application-related startup • The output stage is inhibited. • Display: FCB 01 Starting the drive If you set the "positive direction of rotation" or "negative direction of rotation" signal, the drive is started. • The drive is enabled in the selected direction of rotation. •...
Page 226 Startup Application-related startup Deactivation WARNING Danger due to unexpected startup. If you deactivate the prioritized terminal control, the drive is immediately controlled by the original control source. Depending on the settings of the original control source, the drive may restart unexpectedly. Severe or fatal injuries.
Page 227: Operation
Operation Manual mode with CBG22A local keypad Operation 12.1 Manual mode with CBG22A local keypad With the CBG22A local keypad, you can intuitively operate the drive unit or device and read out faults using the symbols and functions on the color display. Further information can be found in the product manual >...
Page 228 Operation Manual mode with CBG22A local keypad Keys The following figure shows the keys of the CBG22A local keypad: 9007233260688395 a = Navigate in the menu b = Manual mode control section <Up/down> arrow keys <RESET> key <OK> key <i> Information key <Left/right>...
Page 229 Operation Manual mode with CBG22A local keypad Symbols used The selectable functions are shown on the display of the local keypad in the form of icons. Start menu Monitoring ® MOVISAFE CS.. DIP switch Process data Digital inputs/outputs Operating and energy data Device information Fault memory Gateway operation...
Page 230: Security
Operation IT security 12.2 IT security 12.2.1 Hardening measures Perform the following hardening measures: • Regularly check if updates are available for your products. • Report incidents concerning IT security by e-mail to cert@sew‑eurodrive.com. • Regularly check which Security Advisories are available in the Online Support of SEW‑EURODRIVE.
Page 231: Service
Service Evaluating fault messages Service 13.1 Evaluating fault messages ® 13.1.1 MOVISUITE ® The following section shows a sample evaluation of a fault message in MOVISUITE ® 1. Open the parameter tree in MOVISUITE 2. In the parameter tree, select the "Status" node [7]. ð...
Page 232: Fault Responses
Service Fault responses Acknowledge the fault message by: • Switching the device off and on again. • Send "Reset command" via the controller or PLC. 13.3 Fault responses The following table describes the following fault responses: Error response Description No response The inverter ignores the event Warning with self reset The inverter issues a warning message with self-reset.
Page 233 Service Fault messages with parameterizable response Parameterizable faults Description Index Possible fault response • No response Positioning lag error Here you can set the device re- 8622.3 sponse to a lag error (lag error • Warning window exceeded, index 8509.4). •...
Page 234 Service Fault messages with parameterizable response Parameterizable faults Description Index Possible fault response • No response External synchronization Here you can set the device re- 8622.7 sponse to loss of external syn- • Warning chronization. • Application stop (with output stage inhibit) •...
Page 235: Responses To Fault Acknowledgement
Service Responses to fault acknowledgement Parameterizable faults Description Index Possible fault response 8622.13 • Warning Encoder – warning Here you can set the device re- sponse to an encoder warning. • Application stop (with output stage inhibit) • Emergency stop (with output stage inhibit) •...
Page 236: Status And Operating Displays Of The 7-Segment Display
Service Status and operating displays of the 7-segment display 13.6 Status and operating displays of the 7-segment display 13.6.1 Description INFORMATION The 7-segment display is only available when the CDM11A diagnostic module is used. • The two 7‑segment displays indicate the operating state of the inverter. 13.6.2 Operating displays of the 7-segment display Display...
Page 237 Service Status and operating displays of the 7-segment display Display Description State Remark/action Internal device supply is in- – – flashing complete. Power section is not ready. – – flashing External device is not – – flashing ready. Data flexibilization layer is –...
Page 238 Service Status and operating displays of the 7-segment display Display Description State Remark/action Default stop For further information, refer Drive function (FCB) "Default stop" to the description of the active if no other FCB is selected and FCBs. the system is ready. Manual mode Manual mode active Speed control...
Page 239: Status And Operating Displays Of The Leds
Service Status and operating displays of the LEDs The fault codes are displayed as flashing numerical values in the inverter display. The fault code appears in the following display sequence: 500 ms 124 ms 1000 ms 124 ms 1000 ms 124 ms 9007211336799115 In the example shown, a two-digit fault code with subfault is displayed (fault 07.01).
Page 240 Service Status and operating displays of the LEDs 13.7.2 General LEDs "DRIVE" LED The following frequencies always refer to a certain period duration, i.e. a phase-in and phase-out of the LED, and not to the entire pattern. For states in which the LED lights up in multiple colors, the following pattern is used: Color 1 → off → color 1 → off → color 2 → off → color 2 → off = 4 periods Operating state...
Page 241 Service Status and operating displays of the LEDs Operating state Meaning Measure Yellow Ready The device is ready for – operation, waiting for en- Flashing, 1 Hz State of manual able. mode/local mode/ prioritized terminal control Green Device enabled The output stage is enabled. – Flashing, 1 Hz State of manual mode/local mode/...
Page 242 Service Status and operating displays of the LEDs Status Possible cause Measure The PROFINET interface has detected Switch the device off and back on a fault. again. Permanently lit Note: A timeout of the PROFINET con- If the fault occurs repeatedly, contact nection is not an internal fault.
Page 243 Service Status and operating displays of the LEDs "BF" LED This LED indicates the status of the PROFINET interface. The state includes commu- nication link, bus error and process data configuration. Status Possible cause Measure Error-free operating state. – The PROFINET device is exchanging data with the PROFINET controller (Data Exchange state).
Page 244 Service Status and operating displays of the LEDs Status Possible cause Measure A conflict was detected during IP ad- • Check whether another device with the same IP address is dress assignment. Illuminated available in the network. • Change the IP address of the device.
Page 245 Service Status and operating displays of the LEDs Status Meaning Notes Yellow Gateway warning All warnings except 45.x, but with PDO OK 45.5 and 45.9 Illuminated Yellow Process data faulty or stopped All warnings 45.x, except 45.5, 45.9, and 45.51 Flashes at 1 Hz, 50% on Error Everything that does not fall into the...
Page 246 Service Status and operating displays of the LEDs ® PLUS 13.7.4 Gateway-specific LEDs for EtherCAT /SBus "DRIVE" LED For more information, refer to chapter ""DRIVE" LED" (→ 2 240). "RUN" LED Status Meaning "INIT" state The interface is in the "INIT" state. Green "PRE_OPERATIONAL"...
Page 247 Service Status and operating displays of the LEDs "LNK/ACT" LED Status Meaning No link available. No physical connection to a neighboring device was detected. Green Link available, no bus activity. Illuminated A physical connection to a neighboring device was detected. No data is being exchanged via the Ethernet port.
Page 248: Fault Description For Basic Device
Short circuit at the motor output. – Check motor cable for short circuit. – Remove the short circuit. Power output stage defective. Contact SEW-EURODRIVE Service. Motor current too high. Connect a smaller motor. Error: 1.2 (0102hex | 258dec) Description: Overcurrent in output stage...
Page 249 Cause Measure Ground fault in the motor lead. Eliminate the ground fault. Ground fault in the inverter. Contact SEW-EURODRIVE Service. Ground fault in the motor. Eliminate the ground fault. Ground fault in line components. Eliminate the ground fault. Ground fault detected in the storage line.
Page 250 Service Fault description for basic device 13.8.4 Fault 6 Line fault Error: 6.1 (0601hex | 1537dec) Description: Line phase failure Response: Line phase failure Cause Measure Line phase missing. Check the supply system cable. Poor line voltage quality. Check supply (fuses, contactor, line compo- nents).
Page 251 Service Fault description for basic device Error: 8.2 (0802hex | 2050dec) Description: Speed monitoring – generator mode Response: Output stage inhibit Cause Measure Speed controller operates at setting limit (me- – Increase delay time of speed monitoring. chanical overload or phase failure in supply sys- –...
Page 252 Service Fault description for basic device Error: 9.3 (0903hex | 2307dec) Description: Absolute rotor position not available Response: Output stage inhibit Cause Measure The active control mode requires an absolute ro- – Use an absolute encoder. tor position. The encoder set as the source of the actual speed does not provide an absolute rotor –...
Page 253 Service Fault description for basic device Error: 9.8 (0908hex | 2312dec) Description: Motor protection function – demagnetization Response: Output stage inhibit Cause Measure The motor is blocked. Check the motor for blockage. Motor has already been operated at a speed be- Check the drive selection.
Page 254 Error: 10.1 (0A01hex | 2561dec) Description: Initialization error Response: Application stop + output stage inhibit Cause Measure Fault detected in the init task. The return code is Check the program. Contact SEW-EURODRIVE not equal to 0. Service. ® Product Manual – MOVITRAC classic...
Page 255 Response: Application stop + output stage inhibit Cause Measure Unknown program command (illegal opcode) de- Check the program. Contact SEW-EURODRIVE tected in Data Flexibility program. Service. The version of the MOVIKIT® software module in – Adjust the firmware version of the device ac-...
Page 256 Response: Application stop + output stage inhibit Cause Measure Watchdog has detected an error. The program Check the program. Contact SEW-EURODRIVE runtime exceeds the permitted time. Service. Execution time of PDI task or PDO task exceeds – Use slicing mode.
Page 257 Error: 10.12 (0A0Chex | 2572dec) Description: Runtime warning Response: Warning Cause Measure The program requires more runtime than has Check the program. Contact SEW-EURODRIVE been configured. Service. Error: 10.20 (0A14hex | 2580dec) Description: Application error – warning Response: Warning Cause Measure Error detected in the application program.
Page 258 Response: Warning with self-reset Cause Measure Error detected in the application program. Check the program. Contact SEW-EURODRIVE Service. Error: 10.25 (0A19hex | 2585dec) Description: Application error – application stop + output stage inhibit with self-reset Response: Application stop + output stage inhibit with self-reset...
Page 259 – Check air circulation. sink temperature exceeded. – Ensure sufficient cooling. The fan (if available) is defective. Maximum per- Contact SEW-EURODRIVE Service. mitted heat sink temperature exceeded. Temperature sensor defective. Maximum permit- Contact SEW-EURODRIVE Service. ted heat sink temperature exceeded.
Page 260 – Check air circulation. has reached or exceeded the switch-off – Ensure sufficient cooling. threshold. The fan (if available) is defective. The device uti- Contact SEW-EURODRIVE Service. lization has reached or exceeded the switch-off threshold. Error: 11.5 (0B05hex | 2821dec) Description: Electromechanical utilization...
Page 261 Description: Short circuit at temperature sensor of heat sink Response: Output stage inhibit Cause Measure Short circuit on temperature sensor of heat sink. Contact SEW-EURODRIVE Service. Error: 11.9 (0B09hex | 2825dec) Description: Overtemperature of signal electronics Response: Output stage inhibit Cause...
Page 262 Service Fault description for basic device Error: 12.2 (0C02hex | 3074dec) Description: DC 24 V brake voltage not within tolerance range Response: Application stop + output stage inhibit Cause Measure DC 24 V supply voltage is not within tolerance Check the DC 24 V supply voltage. range of 24 – 26.4 V.
Page 263 Service Fault description for basic device Error: 16.6 (1006hex | 4102dec) Description: Control mode not possible Response: Output stage inhibit Cause Measure Wrong control mode selected for the motor. Choose a suitable control mode. When starting up a synchronous third-party mo- Perform a motor parameter measurement using tor, some control modes and drive functions are the FCB 25 drive function.
Page 264 Service Fault description for basic device Error: 16.10 (100Ahex | 4106dec) Description: Actual position source not assigned Response: Application stop + output stage inhibit Cause Measure In the selected drive function, an encoder is re- – Assign an encoder for the position control in the quired for position control that is used as the drive train configuration.
Page 265 Service Fault description for basic device Error: 16.21 (1015hex | 4117dec) Description: Negative nominal slip determined Response: Output stage inhibit Cause Measure Negative slip determined at startup. – Check the settings for nominal speed and nom- inal frequency. – Perform startup again. Error: 16.22 (1016hex | 4118dec) Description: Number of pole pairs cannot be determined Response: Output stage inhibit...
Page 266 Error: 16.30 (101Ehex | 4126dec) Description: Faulty EtherCAT® EEPROM configuration state Response: Warning Cause Measure EtherCAT®/SBusPLUS EEPROM not configured Contact SEW-EURODRIVE Service. correctly. Error: 16.55 (1037hex | 4151dec) Description: PID controller – source of actual value not defined Response: Output stage inhibit Cause...
Page 267 Service Fault description for basic device 13.8.12 Fault 17 Internal processor fault Error: 17.7 (1107hex | 4359dec) Description: Exception error Response: Output stage inhibit Cause Measure Internal trap in CPU. – Switch the device off and on again. – If the error occurs repeatedly, contact SEW‑EURODRIVE Service.
Page 268 Service Fault description for basic device Error: 18.4 (1204hex | 4612dec) Description: Task system – error Response: Output stage inhibit System state: Fault acknowledgement with CPU reset Cause Measure Error detected while processing internal task sys- – Switch the device off and on again. tem.
Page 269 Error: 18.13 (120Dhex | 4621dec) Description: Calibration data not plausible Response: Output stage inhibit Cause Measure Calibration data not plausible. Contact SEW-EURODRIVE Service. Error: 18.14 (120Ehex | 4622dec) Description: Energy management error Response: Output stage inhibit System state: Fault acknowledgement with CPU reset Cause Measure An application that switches supply voltages (e.g.
Page 270 Service Fault description for basic device Error: 19.4 (1304hex | 4868dec) Description: Acceleration setpoint violation Response: Emergency stop + output stage inhibit Cause Measure The acceleration setpoint in the profile value con- Correct the setpoint. nection is not plausible. The acceleration limit may only be specified as an absolute value.
Page 271 – Check fan for contamination. – If the warning occurs repeatedly, contact SEW‑EURODRIVE Service. Error: 20.9 (1409hex | 5129dec) Description: Fan – fault Response: Application stop + output stage inhibit Cause Measure Fan defective. Contact SEW-EURODRIVE Service. ® Product Manual – MOVITRAC classic...
Page 272 Error: 20.10 (140Ahex | 5130dec) Description: Fan – supply voltage fault Response: Emergency stop + output stage inhibit Cause Measure Supply voltage of fan missing. Contact SEW-EURODRIVE Service. Error: 20.11 (140Bhex | 5131dec) Description: STO – switching delay Response: Output stage inhibit Cause Measure Switching delay between STO signals F-STO_P1 –...
Page 273 SEW‑EURODRIVE Service. Fault detected on switched-mode power supply. Check the DC 24 V supply voltage. Fault detected at the gate driver of a power semi- Contact SEW-EURODRIVE Service. conductor. 13.8.17 Fault 25 Parameter memory monitoring Error: 25.1 (1901hex | 6401dec)
Page 274 Service Fault description for basic device Error: 25.6 (1906hex | 6406dec) Description: Incompatible device configuration Response: Output stage inhibit Cause Measure The data set of another device was copied in the – Acknowledge the fault through a manual fault device, which differs in device family, power, or reset.
Page 275 Description: Power section configuration data – version conflict Response: Output stage inhibit Cause Measure Wrong version of configuration data of power sec- Contact SEW-EURODRIVE Service. tion. Error: 25.12 (190Chex | 6412dec) Description: Power section configuration data – CRC error Response: Output stage inhibit...
Page 276 Description: Calibration data of control electronics – CRC error Response: Output stage inhibit Cause Measure Faulty calibration data of control electronics. Contact SEW-EURODRIVE Service. Error: 25.18 (1912hex | 6418dec) Description: QA data power section – CRC error Response: Warning Cause Measure Faulty quality assurance data of power section.
Page 277 Service Fault description for basic device Error: 25.31 (191Fhex | 6431dec) Description: Replaceable memory module – runtime error Response: Emergency stop + output stage inhibit Cause Measure Runtime error detected in replaceable memory – Insert new memory module and perform startup module.
Page 278 Response: Output stage inhibit Cause Measure Power section detected critical fault and request- Contact SEW-EURODRIVE Service. ed external emergency shutdown. Error: 26.4 (1A04hex | 6660dec) Description: Fault while monitoring temperature of external braking resistor Response: Response to external braking resistor fault...
Page 279 Description: FCB 25 – Characteristic curve identification not possible Response: Output stage inhibit Cause Measure The characteristic curve cannot be clearly identi- Contact SEW-EURODRIVE Service. fied by the motor parameter measurement. Error: 28.15 (1C0Fhex | 7183dec) Description: FCB 25 – Timeout Response: Output stage inhibit...
Page 280 Service Fault description for basic device Error: 28.23 (1C17hex | 7191dec) Description: Minimum speed too high Response: Output stage inhibit Cause Measure Minimum speed greater than application limit of – Reduce the minimum speed. the speed. – Increase the application limit. Error: 28.24 (1C18hex | 7192dec) Description: FCB 05 –...
Page 281 Service Fault description for basic device Error: 29.3 (1D03hex | 7427dec) Description: Limit switch missing Response: Emergency stop + output stage inhibit Cause Measure Positive and negative hardware limit switches hit – Check the wiring of the hardware limit switches. at the same time.
Page 282 Service Fault description for basic device Error: 31.4 (1F04hex | 7940dec) Description: Temperature model motor 1 – overtemperature Response: Output stage inhibit Cause Measure The motor temperature determined by the tem- – Let the motor cool down. perature model exceeds the maximum permitted –...
Page 283 Service Fault description for basic device Error: 31.9 (1F09hex | 7945dec) Description: Temperature sensor motor 1 – temperature too low Response: Output stage inhibit Cause Measure Temperature detected by temperature sensor fell – Check whether the correct temperature sensor below -50 °C. has been configured.
Page 284 Service Fault description for basic device Error: 31.15 (1F0Fhex | 7951dec) Description: Temperature sensor motor 2 – prewarning Response: Thermal motor protection 2 – prewarning threshold Cause Measure Motor temperature determined via temperature Check for motor overload. sensor exceeded prewarning threshold. Error: 31.16 (1F10hex | 7952dec) Description: Temperature model motor 2 –...
Page 285 Service Fault description for basic device Error: 31.51 (1F33hex | 7987dec) Description: Fault at temperature sensor 2 Response: Output stage inhibit Cause Measure Fault detected at temperature sensor 2 of the mo- Observe the fault code of the main component. tor.
Page 286 Response: Output stage inhibit System state: Fault acknowledgement with CPU reset Cause Measure Error detected during current measurement. Contact SEW-EURODRIVE Service. Error: 33.2 (2102hex | 8450dec) Description: Firmware – checksum error Response: Output stage inhibit System state: Fault acknowledgement with CPU reset...
Page 287 Error: 33.7 (2107hex | 8455dec) Description: Function block compatibility error Response: Output stage inhibit Cause Measure Error checking compatibility of function block. Contact SEW-EURODRIVE Service. Error: 33.8 (2108hex | 8456dec) Description: Software function block not configured correctly Response: Output stage inhibit Cause Measure Error detected in the configuration of the software Contact SEW-EURODRIVE Service.
Page 288 System state: Fault acknowledgement with CPU reset Cause Measure EtherCAT® slave controller cannot be accessed. Contact SEW-EURODRIVE Service. Error: 33.15 (210Fhex | 8463dec) Description: Firmware configuration conflict in the Device Update Manager Response: Output stage inhibit System state: Fault acknowledgement with CPU reset...
Page 289 Service Fault description for basic device Error: 33.22 (2116hex | 8470dec) Description: Function status too low Response: Output stage inhibit Cause Measure The parameter set to be loaded into the device – Perform a firmware update. requires a higher function status. –...
Page 290 – Check the motor phases. There is a problem with the output filter. – Activate the output filter during startup of the drive train. – Check assignment of output filter and inverter. Output stage defective. Contact SEW-EURODRIVE Service. ® Product Manual – MOVITRAC classic...
Page 291 – Activate the output filter during startup of the drive train. – Check assignment of output filter and inverter. Output stage defective. Contact SEW-EURODRIVE Service. Error: 44.4 (2C04hex | 11268dec) Description: Overcurrent phase W Response: Remote – critical fault Cause Measure The connected motor is too large.
Page 292 Service Fault description for basic device Error: 51.2 (3302hex | 13058dec) Description: Voltage/current changeover faulty Response: Output stage inhibit Cause Measure The hardware configuration for switching between – Check the position of the switch for the current/ voltage input and current input on the basic unit voltage configuration does not match the parameterization of the ana- log input.
Page 293: Fault Description For Gateway
Error: 10.1 (0A01hex | 2561dec) Description: Initialization error Response: Warning Cause Measure Error detected in the init task. The return code is Check the program. Contact SEW-EURODRIVE not equal to 0. Service. Error: 10.2 (0A02hex | 2562dec) Description: Illegal operation command Response: Warning...
Page 294 Fault description for gateway Error: 10.4 (0A04hex | 2564dec) Description: Stack overflow Response: Warning Cause Measure Overflow of Data Flexibility stack detected. Check the program. Contact SEW-EURODRIVE Service. Error: 10.5 (0A05hex | 2565dec) Description: Division by 0 Response: Warning Cause Measure Division by 0 was performed in the program.
Page 295 – Deactivate Data Flexibility. Error: 10.12 (0A0Chex | 2572dec) Description: Runtime warning Response: Warning Cause Measure The program requires more runtime than has Check the program. Contact SEW-EURODRIVE been configured. Service. Error: 10.99 (0A63hex | 2659dec) Description: Unknown error Response: Warning Cause Measure Unknown Data Flexibility error.
Page 296 Fault 16 Startup Error: 16.30 (101Ehex | 4126dec) Description: Faulty EtherCAT® EEPROM configuration state Response: Warning Cause Measure EtherCAT®/SBusPLUS EEPROM not configured Contact SEW-EURODRIVE Service. correctly. 13.9.3 Fault 17 Internal computing error Error: 17.7 (1107hex | 4359dec) Description: Exception error Response: Warning...
Page 297 Service Fault description for gateway Error: 18.4 (1204hex | 4612dec) Description: Task system – error Response: Warning System state: Fault acknowledgement with CPU reset Cause Measure Error detected while processing internal task sys- – Switch the device off and on again. tem.
Page 298 Service Fault description for gateway 13.9.5 Fault 20 Device monitoring Error: 20.1 (1401hex | 5121dec) Description: Supply voltage fault Response: Warning System state: Fault acknowledgement with CPU reset Cause Measure Internal electronics supply voltage or externally – Check the voltage level of the external DC 24 V connected DC 24 V supply voltage not within per- supply voltage and check for correct connection.
Page 299 – If the error occurs repeatedly, replace the device/memory module. Contact SEW-EURODRIVE Service. – Perform basic initialization. Contact SEW‑EURODRIVE Service for this purpose. ® Product Manual – MOVITRAC...
Page 300 Service Fault description for gateway Error: 25.6 (1906hex | 6406dec) Description: Incompatible device configuration Response: Warning Cause Measure The data set of another device was copied in the – Acknowledge the fault through a manual fault device, which differs in device family, power, or reset.
Page 301 Error: 25.20 (1914hex | 6420dec) Description: Basic device memory – initialization error Response: Warning Cause Measure Initialization of basic device memory failed. Contact SEW-EURODRIVE Service. Error: 25.21 (1915hex | 6421dec) Description: Basic device memory – runtime error Response: Warning Cause Measure Runtime error detected in the basic device Contact SEW-EURODRIVE Service.
Page 302 Service Fault description for gateway Error: 32.3 (2003hex | 8195dec) Description: Faulty synchronization signal Response: External synchronization Cause Measure Synchronization signal period is not correct. Make sure that the EtherCAT®/SBusPLUS con- figuration in the controller is set correctly. Error: 32.4 (2004hex | 8196dec) Description: Missing synchronization signal Response: External synchronization Cause...
Page 303 Description: Firmware – checksum error Response: Warning System state: Fault acknowledgement with CPU reset Cause Measure Error calculating firmware checksum. Contact SEW-EURODRIVE Service. Error: 33.6 (2106hex | 8454dec) Description: Faulty FPGA configuration Response: Warning Cause Measure Error in FPGA configuration.
Page 304 Service Fault description for gateway Error: 33.15 (210Fhex | 8463dec) Description: Firmware configuration conflict in the Device Update Manager Response: Warning System state: Fault acknowledgement with CPU reset Cause Measure The firmware does not correspond with the ex- – Acknowledge the fault. Doing so will update the pected configuration in the Device Update Man- configuration data of the Device Update Manager.
Page 305 Service Fault description for gateway 13.9.9 Fault 34 Process data configuration Error: 34.1 (2201hex | 8705dec) Description: Changed process data configuration Response: Warning Cause Measure Process data configuration changed during active Perform a reset. Doing so will stop the process process data operation.
Page 306 Service Fault description for gateway 13.9.10 Fault 35 Function activation Error: 35.1 (2301hex | 8961dec) Description: Activation level – invalid activation key Response: Warning Cause Measure Activation key not entered properly. Enter the activation key again. Activation key not created for this device. Check the activation key.
Page 307 Service Fault description for gateway 13.9.11 Fault 45 Fieldbus interface Error: 45.1 (2D01hex | 11521dec) Description: No response from fieldbus interface Response: Warning Cause Measure Fieldbus interface does not start properly and is – Switch the device off and on again. therefore not functional.
Page 308 Service Fault description for gateway Error: 45.7 (2D07hex | 11527dec) Description: Invalid process output data Response: Fieldbus – timeout response Cause Measure – The fieldbus master sends invalid process out- – Check whether the PLC is in "Stop" state. put data. –...
Page 309: 13.10 Device Replacement
If a fault cannot be repaired, contact SEW‑EURODRIVE Service, see chapter "Con- tacting SEW-EURODRIVE" (→ 2 317). Always specify the digits of the status label when contacting the SEW-EURODRIVE electronics service team. This will enable our Service personnel to assist you more ef- fectively.
Page 310 Service SEW‑EURODRIVE Service • Your own presumptions • Unusual events preceding the problems, etc. ® Product Manual – MOVITRAC classic...
Page 311: 13.12 Shutdown
Service Shutdown 13.12 Shutdown WARNING Electric shock due to incompletely discharged capacitors. Severe or fatal injuries. • Observe a minimum switch-off time of 10 minutes after disconnecting the power supply. To shut down the device, de-energize the device using appropriate measures. WARNING Risk of burns due to hot surfaces.
Page 312: 13.14 It Security Guidelines For Secure Disposal
Service IT security guidelines for secure disposal 13.14 IT security guidelines for secure disposal 13.14.1 Removing the product from its intended environment If the data stored on the product is considered relevant for IT security, remove it as de- scribed in the section "Secure removal of data stored in the product." (→ 2 312) 13.14.2 Removing reference and configuration data in the environment Reference files, configuration files, log files, and other data belonging to the product can be stored in the environment on other devices, such as a higher-level controller or...
Page 313: Waste Disposal
Service Waste disposal Some of the data of the product is stored on removable storage media. If the data on the removable storage medium is classified as sensitive data from the operator's point of view and is not intended for later use, reset the device to the factory settings before disposing of the data.
Page 314: Inspection And Maintenance
Inspection and maintenance Inspection and maintenance The device is maintenance-free. SEW‑EURODRIVE does not stipulate any regular in- spection work. However, it is recommended that you check the following components regularly: • Connection cables: If cables become damaged or fatigued, replace them immediately. •...
Page 315: Appendix
Appendix Abbreviation key Appendix 15.1 Abbreviation key The following table lists the abbreviations that are used in the documentation together with their unit and meaning. Abbrevi- Unit Meaning ation – Asynchronous motor BG.. – Inverter size µF Capacitance Maximum output frequency Maximum input frequency (encoder input) Line frequency line...
Page 316 Appendix Abbreviation key Abbrevi- Unit Meaning ation – Synchronous motor Inverter output voltage Brake supply voltage Voltage drop Drop Nominal line voltage (filter, choke) Connection voltage line Nominal DC link voltage DCL_nom DC link voltage DC 24 V to supply STO_P1 and STO_P2 Supply voltage of encoders DC 12 V supply voltage of encoders S12VG...
Page 317: Contacting Sew-Eurodrive
Contacting SEW-EURODRIVE Contacting SEW-EURODRIVE You can find the worldwide contact data and locations on the SEW‑EURODRIVE website via the following link or the QR code shown below. https://www.sew-eurodrive.de/contacts-worldwide ® Product Manual – MOVITRAC classic...
Page 318: Index
Index Index Numerical 24 V supply voltage ........... 172 Cable installation .......... 163 7-segment display .......... 238 Cable routing ............. 174 Fault table............. 236 CBG.. keypad ............ 227 Operating displays........ 236 CBG01A keypad .......... 207 CBG11A keypad .......... 211 Symbols ............ 212 Abbreviation key .......... 315 CBG21A keypad .......... 213 Accessories Icons ............. 214...
Page 319 Index Covers Input fuses ............ 114 Safety cover .......... 148 Line contactor .......... 170 Current profiles .......... 103 Miniature circuit breaker ....... 114 Motor circuit breaker ........ 114 Permitted voltage supply systems .... 166 Decimal separator .......... 9 Safety notes............ 16 Degree of protection .......... 62 Temperature sensor ........ 173 Derating Terminal assignment ........ 181...
Page 320 Index Installation instructions ........ 166 Interfaces ............. 62 Gateway ............ 174 Interference immunity .......... 62 Group drive and multi-motor drive ....... 96 Inverter Group drives ............ 33 Mounting ............ 145 Hazard symbols Leakage current .......... 171 Meaning............ 8 HD.. output choke.......... 82 RUN .............. 246 Description ............. 82 LED displays Dimension sheets...........
Page 321 Index Product description Control mode .......... 32 Nameplates ............ 140 Energy-saving functions ....... 120 Performance data nameplate ....... 141 FCB concept .......... 120 System nameplate........ 141 Product names............ 9 ND.. line choke ............ 77 Project planning ........... 87 Description ............. 77 Control mode .......... 89 Part number............ 77 Drive selection .......... 93 Technical data ..........
Page 322 Index Safety relays, requirements....... 183 Status display ............ 239 Safety requirements .......... 130 Status displays........... 239 Acceptance........... 133 STO – Safe Torque Off ........ 127 Safety sub-functions Storage temperature .......... 62 SS1-t – Safe Stop 1........ 128 System nameplate STO – Safe Torque Off ........ 127 Device status .......... 141 Section-related safety notes ........
Page 323 Index V/f control mode .......... 89 Warning notes V/f .............. 32 Structure of the embedded safety notes... 8 PLUS control mode ........ 32, 89 Wiring diagrams Brake control.......... 190 Power connection ......... 188 Workbench............ 87 ® Product Manual – MOVITRAC classic...
Page 328 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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