Related Manuals for FTI Ultrachem UCP1516
Summary of Contents for FTI Ultrachem UCP1516
- Page 1 A N S I D I M E N S I O N A L M A G D R I V E UCP1516, UCP1516L, UCP1518, UCP1518L, UCP3156, UCP326, UCP326H, & UCP436L OPERATIONAL MANUAL P/N 212184 R1 Record your Model and Serial Number here. MODEL NUMBER SERIAL NUMBER...
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Page 2: Eu Declaration Of Conformity
EU Declaration of Conformity Finish Thompson Inc. hereby declares that the following machine(s) fully comply with the applicable health and safety requirements as specified by the EU Directives listed. The product may not be taken into service until it has been established that the drive motor for the centrifugal pump complies with the provisions of all relevant EU Directives. -
Page 3: Table Of Contents
Table of Contents Warranty Statement .............................4 Safety Precautions ...............................4 UCP Pump Models ..............................5 UCP Impeller Diameters ............................5 UCP Features ...............................6 ULTRAChem Capabilities ............................6 Maximum Allowable Horsepower ........................6 Minimum Allowable Flow Rate ..........................7 Unpacking and Inspection ...........................7 Model Number and Serial Number ........................7 Installation Pumps with Motors ..............................7 Pumps without Motors ............................8... -
Page 4: Warranty Registration
WARRANTY Finish Thompson, Inc (manufacturer) warrants this pump product to be free of defects in materials and workmanship for a period of two years from date of purchase by original purchaser. If a warranted defect, which is determined by manufacturer’s inspection, occurs within this period, it will be repaired or replaced at the manufacturer’s option, provided (1) the product is submitted with proof of purchase date and (2) transportation charges are prepaid to the manufacturer. -
Page 5: Ucp Pump Models
UCP Pump Models Model Codes and Abbreviations 1516 Impeller Flange Bushing Bump Series Thrust Diameter Size O-ring Magnet Coupling Ring Shaft Ring Motor Frame Type Series: Pump Size: 1516/1516L = 1 1/2” suction x 1” discharge x 6” diameter impeller 1518/1518L = 1 1/2”... -
Page 6: Ucp Features
UCP Features The Finish Thompson UCP is a sealless, magnetically driven, ANSI dimensional, ETFE lined, chemical pump. It has been specifically designed for corrosive chemical applications in a wide range of industrial services. The UCP features a closed impeller, suction straightening vanes, balanced axial thrust with a rear sealing ring, balance holes and balanced radial thrust due to the modified concentric volute shape. -
Page 7: Minimum Allowable Flow Rate
Minimum Allowable Flow Rate Do not allow the flow rate to drop below the minimum flow rate listed in the chart below. Use the first five or six characters from the model number listed on label found on the motor adapter. Minimum gpm @ Minimum m /hr @... -
Page 8: Pumps Without Motors
Pumps without Motors: Carefully place the motor on a suitable, level work surface (a nonmagnetic surface is preferred). Make sure the work surface is free of metal chips or particles. Ensure you have the correct UCP outer drive which are black in color. Coat the motor shaft with anti-seize paste. -
Page 9: Foundation
Slide the motor adapter over the shaft adapter and secure the motor face using hex head bolts (Items 30 & 31) and lock washers. See figure 3. Torque the hex head bolts to the following values: A. 145TC 3/8-16 bolt: 15 ft-lbs (20.3 N-m) B. -
Page 10: Baseplate
Base plate The base plate of the UCP must be placed on the foundation using two sets of wedges or shims. These shims should be placed on each side of the foundation bolts. Provide enough clearance for proper grouting. Remove any water or other debris from the anchor bolt holes prior to grouting. Carefully lower the base plate onto the foundation bolts. -
Page 11: Electrical
Motor/Electrical Only qualified personnel trained in the safe installation and operation of this equipment should install the motor. Install the motor according to National Electric Code, NEMA MG-2, IEC standards requirements and/or applicable local electrical codes. The voltage and frequency variations of the power supply should never exceed the limits established in the applicable standard. -
Page 12: Shutdown
CAUTION: Water hammer. Rapid changes in the fluid’s velocity can cause large, sudden pressure surges. These pressure surges can damage the pump, plumbing and instrumentation. Common causes are rapidly closing valves. Check valves on the suction can also cause water hammer if the liquid has time to reverse direction before the valve closes. Shutdown Use the following procedures to shut the pump down. -
Page 13: Disassembly Of Power End (Motor Side)
Remove the impeller assembly and the shaft from the casing. See figure 13. CAUTION: The shaft and impeller can be damaged if dropped. Disassembly - Power End (motor side) figure 13 WARNING: This pump should only be disassembled and assembled using the recommended procedures. -
Page 14: Replacing Wear Components
Check for signs of deformation or melting in the shaft support (item 3) and the barrier liner where the pump shaft is positioned. Dry running the pump during its initial start-up or operation can cause heat-related damage to these components. Inspect the casing liner. -
Page 15: Rear Sealing Ring
Rear Sealing Ring The rear sealing ring (item 8A) is located in the rear bore of the barrier assembly (item 8). Removal Place barrier (item 8) on a table with open side facing up. Remove rear sealing ring by cutting it with a #18 straight edge X-Acto knife or similar blade & gently cut through the ring. -
Page 16: Impeller Replacement
Replacement Place drive flat onto either the top or bottom surface. Install new bushing retaining rings by opening them slightly and installing in the groove on the busing. The wide end of the ring should face away from the square of the bushing. See figure 30. Line up the square on the bushing with the square of the impeller drive Using a plastic arbor approximately 1”... -
Page 17: Power End Reassembly
Power End Reassembly See section Assembly of Pumps without Motors, steps 1-7. Pump End Reassembly Take the pump casing (item 1) and lay it suction side down on a clean flat surface. See figure 39. Carefully place the impeller and impeller drive assembly (items 4, 4A, 4B, 5, 5A, 5B) inside the pump casing with the impeller facing down. -
Page 18: Troubleshooting
TROUBLESHOOTING CHEMICAL REACTION DISCLAIMER The user must exercise primary responsibility in selecting the NO OR INSUFFICIENT DISCHARGE product’s materials of construction, which are compatible with the • Air leaks in suction piping. fluid(s) that come(s) in contact with the product. The user may consult Finish Thompson, Inc. -
Page 19: Exploded View Drawing
UCP EXPLODED VIEW PARTS DIAGRAM UCR EXPLODED VIEW PARTS DIAGRAM... -
Page 20: Parts List
UCP Spare Parts Item Description Part Number Casing - ETFE-lined Cast Ductile Iron UCP1516 - ANSI 150# flange 210061-1 UCP1516 - ANSI 300# flange 210061-2 UCP1516 - ISO/DIN/PN40 flange 210061-3 UCP1516L - ANSI 150# flange 210115-1 UCP1516L - ANSI 300# flange 210115-2 UCP1516L - ISO/DIN/PN40 flange 210115-3... - Page 21 Item Description Part Number Impeller Drive Hub “B” magnet - pure ETFE 210588 Bushings (includes bushing & bushing retainer) Silicon carbide 211628-1 Carbon 211628-2 Silicon carbide with Dri-Coat diamond-like coating 211628-3 Bushing Retainer All Models- PTFE 210039 Shaft Alumina Ceramic J103643-2 Silicon carbide J103643...
- Page 22 Item Description Part Number Shaft Adapter - Painted Steel (Includes Retaining Ring & Set Screws For NEMA Frames) NEMA 143-145TC 108547-1 NEMA 182-184TC 108547-2 NEMA 213-215TC 108547-3 NEMA 254-256TC 108547-4 NEMA 284-286TSC 108547-9 IEC 90 108547-5 IEC 100-112, B14 flange 108547-6 IEC 100-112, B5 flange 108547-10...
- Page 23 Hardware - All Models Item Description Part Number Drain Cap Hex Head Cap Screw - Stainless Steel M12-1.75 x 30mm 106507 Drain Cap Lock Washer - Stainless Steel 106503 Casing Hex Head Cap Screw - Stainless Steel M14-2.0 x 40mm 210033 Casing Lock Washer - Stainless Steel 210156...
- Page 24 Item Description Part Number Motor Adapter Hex Head Cap Screw - Stainless Steel NEMA 143-145TC - 3/8-16 x 1-1/4 J103118 NEMA 182-184TC, 213-215TC, 254-256TC, 284-286TSC - 1/2-13 x 1-1/2 J101858 IEC 90, IEC 100-112 - M8-1.25 x 25mm J103662 IEC 132 - M12-1.75 x 35mm 105337 IEC 160* - 1/2-13 x 1-1/4 J103782...
- Page 25 Impeller Part Numbers UCP1516/1516L UCP1518 UCP1518/UCP1518L UCP1516 with Glass/Moly with SiC Thrust Ring and PTFE with Glass/Moly filled PTFE with SiC Thrust Ring and PTFE filled PTFE Thrust Ring Encapsulated O-Ring Thrust Ring Encapsulated O-Ring Imp. Dia Part Number Imp. Dia Part Number Imp.
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