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Promarker
Operation Manual
09/01/2012
Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support
1 / 43
tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail:
techsupport@troteclaser.com

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Summary of Contents for Trotec Promarker

  • Page 1 Promarker Operation Manual 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 1 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 2 Linzer Strasse 156, A-4600 Wels, Upper Austria, AUSTRIA Tel.: +43-(0)7242-239-0 Fax: +43-(0)7242-239-7380 trotec@troteclaser.com www.troteclaser.com Version Date 2012-01-09 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 2 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 3 10 Maintenance ..................37 10.1 General Maintenance..............37 10.2 Cleaning the Lenses ..............37 10.3 Replacing the Filter Pad..............39 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 3 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 4 12 Troubleshooting ................41 12.1 Problem Resolution................41 12.2 Possible Error Messages ...............42 13 EU Declaration of Conformity............43 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 4 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 5 The Promarker is a Class 4 laser marker as per DIN EN 60825-1 “Safety of laser products”. If the Promarker is being integrated as an OEM component in a system, the operator bears the sole responsibility for complying with the legal standards and safety guidelines.
  • Page 6 These are instructions or information regarding individual equipment components. 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 6 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 7 Promarker Operation Manual 3.2 Intended Use The Promarker is a Class 4 laser marker as per DIN EN 60825-1 “Safety of laser products”. It is intended for integration in systems and lines. The Promarker is intended exclusively for laser marking using the supplied marking software.
  • Page 8 The warning signs on the device indicate potential hazards and provide information regarding the laser device performance data. 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 8 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail:...
  • Page 9 This data is important should the unit experience a fault and for ordering replacement parts. 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 9 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 10 4.1 Laser Classification The laser safety class indicates the risk potential based on the level of accessible laser radiation. The Promarker is a Class 4 product as per DIN EN 60825-1 and identified as such. Class 4 Class 4 lasers pose the risk of direct radiation and indirect stray radiation and may cause damage to both the skin and eyes.
  • Page 11 The accessible laser radiation of Class 1 laser systems does not pose any hazard for the skin or eyes. In order to operate the Promarker as a Class 1 laser system, the following points must be observed: The entire course of the beam should be shielded to •...
  • Page 12 The system integrator is responsible for observing the directives listed above when integrating our laser systems. 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 12 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 13 Making the wrong assumptions can lead to the risk that the machine is operated incorrectly. Replace missing machine signage. • 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 13 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 14 Risk posed by flammable or explosive materials! Class 4 laser radiation such as that emitted by the Promarker may ignite materials or cause explosions. Among others it should be ensured that:...
  • Page 15 The operator must therefore use an effective extraction system. 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 15 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 16 The monitor, keyboard and mouse are not included in the standard scope of supply. Return: The system should be returned and transported in the original packaging. 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 16 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 17 Never touch the lenses with bare fingers! 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 17 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 18 All electronic components are integrated in the machine. All necessary connectors are located on the reverse side of the laser rack. 6.2 Laser Rack Dimensions 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 18 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 19 Promarker Operation Manual 6.3 Marking Head Dimensions 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 19 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 20 Focus finder Motorized Z-axis Laser Safety Laser class CDRH laser safety Laser Class 4 CE tested 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 20 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 21 6.6 mm in diameter (designed for M6 screws). 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 21 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail:...
  • Page 22 Alignment The focal plane of the Promarker lies parallel to the marking head base plate. When installing the marking head it is therefore important to ensure that the marking head base plate is aligned as parallel as possible to the intended processing plane.
  • Page 23 The correct configurations files must be installed after the Software Setup is finished. The Installationmanual is enclosed in the accessory. 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 23 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 24 The fibre cable should only be disconnected from the marking head by trained service personnel. Before working on the system, remove the power plug! 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 24 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 25 2 x 4 A “T” speed/time-delay The main fuses are located behind the cover, immediately adjacent to the IEC connector. 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 25 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 26 Only use the original cable supplied. X61 – Extraction System • This connector is used to control, start and stop a Trotec extraction unit. Only use the original cable supplied. 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support...
  • Page 27 100mA. A short circuit of the outputs must be avoided as it will damage the respective inputs. 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 27 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail:...
  • Page 28 X71 – Start / Stop Busy (max. 24V, 100mA) GND Stop Stop GND Start Start Internal external intern extern 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 28 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 29 The marking software is included on the accompanying software CD. For information on using the software, please read the accompanying software handbook. 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 29 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 30 Laser busy – control lamp Emergency stop – button Error reset – button Key switch 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 30 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 31 To completely turn off the laser, the main switch must be set to O. 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 31 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 32 Emission indicator yellow – shutter closed, no laser output Emission indicator red – shutter open, discharge of laser output possible 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 32 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 33 (focal length). Lens Focal distance (A) F-100 ~134,6 mm F-160 ~211,6 mm F-254 ~361,6 mm 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 33 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 34 ICL2 Schlüsselsch. Key switch Error Error System ON System ON System Ready System ready Shutter Shutter 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 34 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 35 ICL2 Schlüsselsch. Key switch Error Error System ON System ON System Ready System ready Shutter Shutter 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 35 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 36 Emission Key switch Schlüsselsch. Error Errror System ON System ON System Ready System ready Shutter Shutter 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 36 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 37 It is therefore necessary to ensure that any dirt is removed using a suitable suction device and that the surrounding area is cleaned regularly. 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 37 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 38 Do not exert any pressure on the lens. 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 38 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 39 The filter pad is located behind the ventilation slots on the front of the laser rack. Laser rack filter pad: Filter pad cover • 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 39 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 40 Storage room or boxed with sufficient weather-proofing. The storage location must be free from corrosive elements, fumes and flammable materials. 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 40 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 41 Clean focusing lens Surface of the material dirty Clean material surface Other faults Contact TROTEC Support 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 41 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 42 Emergency stop button activated Error +/-15V monitoring 24V laser monitoring 24V monitoring Shutter temperature Required shutter position 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 42 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...
  • Page 43 - EN 55022/2008 u. EN 55024/2003 Electromagnetic compatibility Wels, 3rd November 2009 Trotec Produktions u. Vertriebs Ges.m.b.H 09/01/2012 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 43 / 43 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, e-mail: techsupport@troteclaser.com...