ZIEHL-ABEGG RE P Series Assembly Instructions Manual
ZIEHL-ABEGG RE P Series Assembly Instructions Manual

ZIEHL-ABEGG RE P Series Assembly Instructions Manual

Centrifugal-motorized impellers
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Centrifugal-motorized impellers
Type RE..P / RH..M
RE..P / RH..M centrifugal motorised impellers in
explosion-proof design for use in zone 1 explosive
atmospheres (category 2) and zone 2 (category 3)
Group IIB
Assembly instructions
MOTOR-Typenschild
einkleben!
L-BAL-F006-GB 2025/15 Index 007
Keep for reference!
Part.-No. 00280361-GB
VENTILATOR-Typenschild
einkleben!
english

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Summary of Contents for ZIEHL-ABEGG RE P Series

  • Page 1 english Centrifugal-motorized impellers Type RE..P / RH..M RE..P / RH..M centrifugal motorised impellers in explosion-proof design for use in zone 1 explosive atmospheres (category 2) and zone 2 (category 3) Group IIB Assembly instructions Keep for reference! MOTOR-Typenschild VENTILATOR-Typenschild einkleben! einkleben! L-BAL-F006-GB 2025/15 Index 007 Part.-No.
  • Page 2: Table Of Contents

    Assembly instructions Centrifugal-motorized impellers Content General notes ..........Validity .
  • Page 3 Assembly instructions Centrifugal-motorized impellers Electrical installation ........Safety precautions .
  • Page 4: General Notes

    Assembly instructions Centrifugal-motorized impellers General notes 1 General notes Compliance with the following instructions is mandatory to ensure the functionality and safety of the product. If the following instructions given especially but not limited for general safety, transport, storage, mounting, operating conditions, start-up, mainte- nance, repair, cleaning and disposal / recycling are not observed, the product may not operate safely and may cause a hazard to the life and limb of users and third parties.
  • Page 5 Conveying abrasive, adherent and liquid media is not allowed. • The conveyance of solid matter or solids content in the conveying medium is not permissible and can lead to dangerous situations. ZIEHL-ABEGG rejects any liability for damage of any kind as a result of such use. •...
  • Page 6: Intended Use

    Observe the permissible temperature classes on the rating plate. • ZIEHL-ABEGG RE..P/ RH..M centrifugal motorised impellers for categories EPL Gb, Gc for gas with type of protection "h" due to design safety are suitable for conveyance L-BAL-F006-GB 2025/15 Index 007 Part.-No.
  • Page 7: Special Hazards When Operating In Explosive Atmospheres

    Assembly instructions Centrifugal-motorized impellers Safety of explosive atmospheres from groups IIA and IIB. The following application limits apply: – maximum pumped medium temperature in the range from -20...+40 °C – maximum absolute pressure in the range from 0.8 to 1.1 bar –...
  • Page 8: Product Safety

    Assembly instructions Centrifugal-motorized impellers Safety Information Important additional information and advice for user. 2.5 Product safety Only install and operate the product and its accessories in perfect condition and in compliance with the instructions. Operation outside of the technical specifications of the product, see rating plate and appendix/technical data, may lead to a defect and cause further damage! Information...
  • Page 9: Modifications/Interventions On The Product

    ZIEHL-ABEGG. These parts are designed especially for the product. Parts acquired from other sources are not guaranteed to be designed and produced in accordance with the load and safety specifications. Parts and optional equipment not supplied by ZIEHL-ABEGG are not approved by ZIEHL-ABEGG for use. 2.9 Operator’s obligation of diligence •...
  • Page 10: Product Overview

    Product overview 3 Product overview 3.1 Application ZIEHL-ABEGG centrifugal motorised impellers from the RE..P/RH..M model range (for type designation see rating plate) in explosion-proof design are not ready-to-use prod- ucts, but are designed as components for ventilation devices, machines and systems.
  • Page 11: Motor Impeller Marking

    Assembly instructions Centrifugal-motorized impellers Product overview The motors used be in temperature class T3 or T4. According to DIN EN ISO 80079-36 the following correlation exists between the temper- ature class and the maximum surface temperature: Temperature class Max. surface temperature 450 °C 300 °C 200 °C...
  • Page 12 Assembly instructions Centrifugal-motorized impellers Product overview example rating plate motor (2014/34/EU) Requirements for the motor monitoring de- vice: 1 Manufacturer with Address temperature monitoring via relay according Ex II(2)G 2 article number motor 11 European mark of conformity 3 serial number motor 12 European accreditation number 4 Motor type 13 UK accreditation number...
  • Page 13: Transport, Storage

    Assembly instructions Centrifugal-motorized impellers Product overview Example rating plate for centrifugal motorised impeller 1 Manufacturer with Address 13 European mark of conformity 2 Motorised impeller article number 14 European accreditation number, if available 3 Motorised impeller serial number 15 UK accreditation number, if available UK conformity symbol, if available (place- 4 fan type holder)
  • Page 14: Disposal

    Assembly instructions Centrifugal-motorized impellers Mounting • Secure pallets during transport. • Do not stack pallets. • Only handle with suitable hoisting gear. • Never stand underneath the suspended fan because defective transport equipment could cause death. • Store the fan / motor in the original packaging in a dry area protected from the weather and protect it from dirt and weather until final installation.
  • Page 15: Special Installation Features For Explosion-Protected Motor Impel- Lers

    In terms of material selection, due to special protective measures relating to possible contact surfaces between rotating and stationary components (impeller end plate, cover disk / inlet nozzle), ZIEHL-ABEGG centrifugal motor impellers satisfy the requirements of the EN 14986. standard.
  • Page 16: Protect From The Penetration Of Foreign Bodies

    • Comply with the permissible material combinations of rotating and stationary housing) parts according to DIN EN 14986. A copper inlet nozzle can be ordered from ZIEHL-ABEGG SE as an accessory. This complies with the specified material pair. Danger! The following principle applies in general:Fans that do not comply with the required minimum gap dimensions must not be put into operation under any circumstances! RE..P...
  • Page 17: Sealing

    RH56M RH63M The possible contact diameter corresponds to the internal diameter at the aspirating hole in the impeller, which is specified on ZIEHL-ABEGG SE dimension sheets as “DSI” (RE..P) or “DE” (RH..M). Danger! Always check the gap dimension with a feeler gauge before start-up. Safe operation is only guaranteed if it is compliant.
  • Page 18: Connection Cable & Junction Box

    If the line ends are connected to the external circuits in the potentially explosive area, a junction box suitable for this area must be used. Appropriate explosion-proof junction boxes with tested cable and line inlets are available in our ZIEHL-ABEGG parts lists. Allowed medium temperature see intended use.
  • Page 19: Emc-Compatible Installation

    Assembly instructions Centrifugal-motorized impellers Electrical installation Information Refer to the connection diagram enclosed or attached to the product, which must be available at the operating location. 5.3 EMC-compatible installation Compliance with EMC guideline 2014/30/EU is only guaranteed if the product is connected to the standard electricity supply grid.
  • Page 20: Motor Protection

    The motors contain triple thermistors. No more than two PTC thermistor chains may be connected in series, as this can lead to undefined shutdown. • Tripping device for motors with thermistors “TP” (PTC thermistor) e.g. ZIEHL-ABEGG type U-EK230E with switch-off via a contactor. •...
  • Page 21: Start-Up

    Assembly instructions Centrifugal-motorized impellers Start-up For operation with electronic voltage controllers using phase cutting, observe the following: • As well as the rise in current due to voltage reduction, an additional rise in current occurs due to harmonics. The value of this additional rise in current depends on the control methods of the electronic voltage controller and cannot therefore be specified on a general basis.
  • Page 22: During Start-Up

    Assembly instructions Centrifugal-motorized impellers Start-up 11. Connection data complies with the specifications on the rating plate? 12. Thermistors “TP” (PTC) and triggering device have been properly installed and are operational? Information If motor impeller units are stored or operated after long periods without use, or if they have been exposed to condensation over a longer period, the insulation resistance of the motor winding must be measured before start-up(or restarting).
  • Page 23 (contact ZIEHL-ABEGG SE service if necessary). 3. ZIEHL-ABEGG SE fans are delivered balanced in compliance with DIN ISO 21940-11 for the corresponding fan category as set out in ISO 14694. After installation, check the fan for mechanical vibrations and resonances in accordance with ISO 14694.
  • Page 24 Assembly instructions Centrifugal-motorized impellers Start-up d. Measuring point on fan • At the stator fixing screw, see arrow. e. The fans are classified in the following categories in accordance with the standard and the power consumption: • ≤ 3,7 kW in BV-2 •...
  • Page 25: Troubleshooting

    Assembly instructions Centrifugal-motorized impellers Troubleshooting 7 Troubleshooting 7.1 Code of behaviour in the event of faults In the event of faults, which represent a danger to people, installation or environment, " the fan must be switched off. Search for the cause of the error. "...
  • Page 26 Check the blade(s) for damage, contamination or ice formation See “Impeller blocked or dirty” Unusual noises ball bearing damaged/worn Replacement of ball bearings by ZIEHL-ABEGG re- quired Impeller / blade drags / When indicated clear foreign bodies / dirt from the fan scrapes See “Impeller blocked or dirty”...
  • Page 27: Maintenance

    Please observe the safety regulations and the worker´s protection rules by all maintenance and service work (EN 50 110, IEC 60364-1). • Replacement of the ball bearings is only allowed by the manufacturer ZIEHL-ABEGG. • As the opening on the motor is partially covered by the rating plate, and as custom bearings with special ZIEHL-ABEGG lubrication are employed, only ZIEHL-ABEGG SE is allowed to carry out the bearing exchange.
  • Page 28: Particularities When Using In Explosive Atmospheres

    Be aware of the following Points: • ZIEHL-ABEGG recommends that during the phase of commissioning of a new fan, a visual inspection during which the fan is especially checked for the tight seating of all bolted connections, dirt, vibrations and unusual noises is undertaken at least weekly.
  • Page 29: Cleaning

    Assembly instructions Centrifugal-motorized impellers Maintenance 8.3 Cleaning To avoid risks of imbalance, the impeller must be checked and cleaned regularly. The impeller must be cleaned and dusted at least once a year. Depending on the place of use, this interval can also be shorter to exclude all risks of imbalance. Danger due to electric current •...
  • Page 30: Enclosure

    Assembly instructions Centrifugal-motorized impellers Enclosure 9 Enclosure 9.1 Technical data Mains voltage see rating plate for centrifugal motorised impeller Duty type of motor/fan Continuous operation with occasional starts (S1) according to DIN EN 60034-1:2011-02. Permissible minimum ambient -20 °C temperature for operation Maximum permissible ambient 40 °C or +60 °C, see rating plate for centrifugal motorised impeller temperature for operation...
  • Page 31: Connection Diagram

    Assembly instructions Centrifugal-motorized impellers Enclosure 9.2 Connection diagram Example of possible connection diagram for 3 ~ motor with one speed L-BAL-F006-GB 2025/15 Index 007 Part.-No. 00280361-GB 31/38...
  • Page 32: Ec Declaration Of Incorporation

    Electronically commutated internal or external rotor motor with integrated EC controller Complies with the requirements in Appendix I, Articles 1.1.2, 1.1.5, 1.4.1, 1.5.1 in EC Machinery Directive 2006/42/EC. The manufacturer is ZIEHL-ABEGG SE Heinz-Ziehl-Straße D-74653 Künzelsau The following harmonized standards have been applied: EN 60204-1:2018 Safety of machinery –...
  • Page 33 Start-up of this incomplete machine is prohibited until it is ensured that the machine in which it has been installed complies with the provisions of the EC Machinery Directive. Künzelsau, 22.10.2024 (Location, date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Moritz Krämer Jürgen Albig Director Product Development...
  • Page 34: Eu Declaration Of Conformity

    Assembly instructions Centrifugal-motorized impellers Enclosure EU declaration of conformity - Translation - (english) ZA152ex-GB 2024/46 Index 005 The manufacturer is ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany The manufacturer is solely responsible for issuance of the declaration of conformity. The products: •...
  • Page 35 Assembly instructions Centrifugal-motorized impellers Enclosure Type Zone Equip- Type of pro- Explosion Tempera- Equipment protec- ment tection group* ture class* tion level EPL class Axial fan DN... h, (c) IIIA, IIIB, T 125°C IIIC Axial fan DN... h, (c) IIIA, IIIB, T 125°C IIIC Centrifugal...
  • Page 36 Ex directives. The following persons are authorized to compile the technical documents, address see above. Künzelsau, 15.11.2024 (Location, date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Moritz Krämer Jürgen Albig Director Product Development...
  • Page 37: Index

    Assembly instructions Centrifugal-motorized impellers 9.5 Index Assembly mains connection material combinations ball bearing overheating protection equipment capacitor charges cleaning process painting cold greasing potential equalisation dismantling Technical data temperature classes EMC Directive EN 13857 vibration amplitude EN 14986 vibrations EN 60204 EN ISO 12100 fan airways fan category...
  • Page 38: Manufacturer Reference

    9.6 Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau phone: +49 (0) 7940 16-0 info@ziehl-abegg.de...

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