ZIEHL-ABEGG ZA top SM315.100A Original Operating Instructions
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ZIEHL-ABEGG ZA top SM315.100A Original Operating Instructions

ZIEHL-ABEGG ZA top SM315.100A Original Operating Instructions

Gearless permanent magnet synchronous motor
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Summary of Contents for ZIEHL-ABEGG ZA top SM315.100A

  • Page 2: Table Of Contents

    Original operating instructions ZAtop – model series SM315.100A Content General information ............Meaning of the operating instructions .
  • Page 3 Original operating instructions ZAtop – model series SM315.100A Absolute encoder ........... . . 5.4.1 Cable length .
  • Page 4 Original operating instructions ZAtop – model series SM315.100A EC/EU declaration of conformity ......... . Operating instructions brake .

  • Page 5: General Information

    Exclusion of liability ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications. Copyright These operating instructions contain copyright protected information.

  • Page 6: Pictographs

    Original operating instructions ZAtop – model series SM315.100A Safety instructions Pictographs Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows. Danger! General hazardous area. Death or severe injury or significant property damage can occur if the corresponding precautions are not taken! Attention! Risk of moderate or minor injury if the corresponding precautions are not taken!

  • Page 7: General Safety Instructions

    Original operating instructions ZAtop – model series SM315.100A Safety instructions General safety instructions Danger! " " Rotation of the drive shaft induces a voltage, which is applied to the connection terminals. Danger! " " The elevator machine has attachment points: integrally cast eyelets or screwed-on eye bolts, eye plates or steel cable loops.

  • Page 8: Operator's Obligation Of Diligence

    Original operating instructions ZAtop – model series SM315.100A Product overview Operator’s obligation of diligence The elevator machine has been designed and built after consideration of a risk analysis and after careful selection of the harmonised standards to be complied with as well as other technical specifica- tions.

  • Page 9: Rating Plate

    Original operating instructions ZAtop – model series SM315.100A Product overview Rating plate The name plate is located on the left and on the right on the terminal box of the ZAtop SM315.100A. Figure 3-2-01 Figure 3-2-02 Name plate position Example name plate ZAtop SM315.100A Designation Designation Hologram...

  • Page 10: Transport

    Original operating instructions ZAtop – model series SM315.100A Product overview Transport • ZIEHL-ABEGG SE elevator machine are packed by the manufacturer for the types of transport and storage agreed upon. " " Transport the elevator machine in the original packing. " "...

  • Page 11: Lifting With Forced Ventilation

    - Turn motor shaft manually at least 3 turns in both directions to ensure even distribution of the bearing grease If you encounter any irregularities, please contact ZIEHL-ABEGG-SE customer service. Disposal / Recycling Disposal must be carried out professionally and environmentally friendly in accordance with the legal stipulations.

  • Page 12: Mechanical Installation

    Original operating instructions ZAtop – model series SM315.100A Mechanical installation 4 Mechanical installation General mounting advises Mounting, electrical connection and commissioning are only to be performed by trained service personnel. Adhere to all machinery-related requirements and specifications supplied by the system manufacturer or machine builder.

  • Page 13: Rope Pull

    Original operating instructions ZAtop – model series SM315.100A Mechanical installation Rope pull The rope pull may only be operated vertically. The rope force direction resulting from rope pull must be observed. Figure 4-4-01 - Resulting rope force Figure 4-4-02 - Resulting rope force with lateral form lock support without lateral form lock support Rope retainer...

  • Page 14: Fitting The Traction Sheave Cover

    Original operating instructions ZAtop – model series SM315.100A Mechanical installation Adjustability of rope retainer Figure 4-5-02 - Adjustability on both sides + 5°/- 30°. Normal wrap angles 150° - 185°. Adjusting the rope retainer Figure 4-5-03 - adjusting the rope retainer Figure 4-5-04 - adjusting the rope retainer "...

  • Page 15: Patent Situation

    However, you have a legal obligation to review the details of your elevator design in terms of the applicable patent law. In case of doubt, please contact ZIEHL-ABEGG SE for support. A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075)

  • Page 16: Electrical Installation

    Compliance with the EMC directive 2014/30/EU only applies to this product if frequency inverters tested and recommended by ZIEHL-ABEGG SE are used and they are installed in line with the associated operating instructions and are EMC-compatible. If this product is improperly integrated into...

  • Page 17: Connection

    Original operating instructions ZAtop – model series SM315.100A Electrical installation Permissible tightening torque for M8 bolts: 6 Nm Permissible tightening torque for M10 bolt: 10 Nm Permissible tightening torque for M12 bolt: 15.5 Nm 5.3.5 Connection Danger! The motor cable must be connected to the correct phase of the frequency inverter and the elevator machine: U ->...

  • Page 18: Temperature Monitoring

    Original operating instructions ZAtop – model series SM315.100A Electrical installation Figure 5-3-7-01 - Protective earth connection When connecting the protective conductor (PE), make sure that it is connected correctly. The contact disc (1) must be on the painted surface to ensure contact with earth. Set up the protective earth connection (PE) in the follow- ing order (see Figure 6-3-6-03): 1 - Contact disc...

  • Page 19: Cable Length

    Original operating instructions ZAtop – model series SM315.100A Electrical installation 5.4.1 Cable length • Maximum line length: 25 m • Connection and extension cable: Available as an option • Connection and extension cable version: Shielded twisted pair cable S64- S64- ECN1313 ECN1313 Absolute encoder...

  • Page 20: Absolute Encoder Ae-S64-Bissc-05-Za/Ae-S64-Bissc-10-Za

    Original operating instructions ZAtop – model series SM315.100A Electrical installation 5.4.2.2 Absolute encoder AE-S64-BISSC-05-ZA/AE-S64-BISSC-10-ZA Jumper Function Designation D-SUB 15 pole DATA+ Data line for communication with the absolute encoder DATA- Data line inverse Voltage supply +5 V DC Power supply ground Analog track B (sine) CLOCK- Clock signal invers...

  • Page 21: Absolute Encoder Ae-S64-Sincos-07-Ae

    Original operating instructions ZAtop – model series SM315.100A Electrical installation 5.4.2.4 Absolute encoder AE-S64-SinCos-07-AE Wire-end sleeves Function Designation Grey Commutation signal (cosine) Pink Commutation signal inverse (inverse cosine) Black Commutation signal (sine) Brown Voltage supply +5 V DC White Power supply ground Blue Analog track B (sine) Violet...

  • Page 22: Brake Control

    1 second. The quick-switch rectifier should be selected to match the brake performance data of 415 W / 105 W per brake circuit. When using the mayr quick-switch rectifier, ZIEHL-ABEGG SE recommends using a separate rectifier for each brake circuit. 5.5.4.1 Contactorless - ZAsbc4 Contactorless with ZAsbc4 is not possible.

  • Page 23: Connection

    Original operating instructions ZAtop – model series SM315.100A Electrical installation 5.5.5 Connection • The terminal box for the brake may be removed from the elevator machine and mounted on site for a better attainability. • The brake is only allowed to be supplied with power when fastened to the motor and after having connected the protective conductor of the motor at the control and the motor side.

  • Page 24: Commissioning

    Be aware of the protection class specified on the name plate. " " Do not operate the elevator machine in an explosive atmosphere. " " For all usage conditions that differ from the order, please contact ZIEHL-ABEGG SE. Commissioning 6.2.1 First Start-up Before first-time start-up, check the following:...

  • Page 25: Testing The Brake In Accordance With En 81-20:2020

    The logic of the principle circuit diagram should be understood. Transferability to the relevant application must be verified and ZIEHL-ABEGG SE provides no guarantee of suitability. If the circuit is designed in accordance with the principle circuit diagram: "...

  • Page 26: Emergency Evacuation

    Original operating instructions ZAtop – model series SM315.100A Commissioning Note Note that an overload in the car leads to an increase in the motor torque. 25 % overload results in 150 % of the required motor torque! As regulated elevator machines are normally designed for a maximum torque of ca.

  • Page 27: Releasing The Brake With Electric Emergency Power Supply (Ups)

    Original operating instructions ZAtop – model series SM315.100A Commissioning Figure 6-5-3-03 Brake with bowden cable system " " The brake is released by operating the lever for hand release. The release levers on the brakes are deflected at the same time. Danger! Operate the levers for hand release carefully.

  • Page 28: Faults And Remedy

    (and transformer) Incorrect/faulty brake actuation Check brake control Brake coil defective Replace brake (special tool required. ZIEHL-ABEGG SE Contact customer serv- ice). Brake worn out Replace the brake rotors (Special tool re- quired! Contact the customer service of ZIEHL-ABEGG SE).

  • Page 29: Brake Has Dropped

    Original operating instructions ZAtop – model series SM315.100A Service and maintenance Brake has dropped Figure 8-3-1-01 1. Unscrew the four cheese head screws M6 (1). 2. Switch brake 5 times via control so that it is aligned on the brake disk. 3.

  • Page 30: Inspection Intervals

    2. If the maximum air gap is reached on a brake, the brake pad needs to be replaced. ZIEHL-ABEGG SE recommends replacing the pads on all three brakes at the same time. Maximum permissible air gap after wear: 1.8 mm!

  • Page 31: Relubricating The Bearings

    Original operating instructions ZAtop – model series SM315.100A Service and maintenance 8.2.2 Relubricating the bearings The bearing of the ZAtop SM315.100A does not come with lifetime lubrication. The spherical roller bearings on the traction sheave side and the two angular ball bearings in O- position on the sensor side must be re-lubricated via the lubricating nipple.

  • Page 32: Spare Parts

    Service and maintenance Spare parts Spare parts and accessories that were not supplied by ZIEHL-ABEGG SE have not been tested or approved. The function and quality of such parts may therefore be sub-standard and have a negative influence on the function or safety of the elevator machine. ZIEHL-ABEGG SE will accept no liability or warranty for damages resulting from use of unapproved spare parts.

  • Page 33: Replacement Of The Brakes

    Original operating instructions ZAtop – model series SM315.100A Service and maintenance 8.3.1 Replacement of the brakes " " When replacing the brakes, always replace one brake completely one after the other. " " If the drive for transport is wide, the brakes on the right and left can be removed for transport. Only one brake may be removed at a time.

  • Page 34: Mounting The Brake

    Original operating instructions ZAtop – model series SM315.100A Service and maintenance 8.3.1.2 Mounting the brake A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 34/76...

  • Page 35: Enclosure

    Original operating instructions ZAtop – model series SM315.100A Enclosure 9 Enclosure Technical data 9.1.1 motor Motor type SM315.100A Suspension Typical payload* 2000 2500 4000 4500 5000 9000 Rated torque 5000 Maximum torque 9000 maximum short circut torque 4900 at 25 [rpm] permissible radial load 13000 Speed...

  • Page 36: Brake

    Original operating instructions ZAtop – model series SM315.100A Enclosure 9.1.5 Brake Brake type RSD 9 (Information per brake) Brake torque 3062 Operating voltage V DC Power Overexcitement voltage V DC Overexcitement power Table 9-1-5 9.1.5.1 Inductive proximity switch Operating voltage V DC 10 bis 30 Rated operating current...

  • Page 37: Dimension Sheets

    Original operating instructions ZAtop – model series SM315.100A Enclosure Dimension sheets 9.2.1 Dimension sheet ZAtop SM315.100A A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 37/76...
  • Page 38 Original operating instructions ZAtop – model series SM315.100A Enclosure 9.2.2 Dimension sheet ZAtop SM315.100A with bowden cable system A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 38/76...

  • Page 39: Ec/Eu Declaration Of Conformity

    60 Additional sheet for bowden cable guide EC/EU declaration of conformity - Translation - (english) A-KON16_01-GB 2022/26 Index 004 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany The manufacturer shall bear sole responsibility for issuing this EC/EU declaration of conformity. Product description: ZAtop Gearless elevator machine Type: SM160...
  • Page 40 The authorised representative for the assembly of the technical file is: Mr. André Lagies(see above for address). Künzelsau, 27.06.2022 (Location, date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Roland Hoppenstedt André Lagies Technical Director Drive Technology Head of R&D Machines Drive Technology...

  • Page 41: Operating Instructions Brake

    Original operating instructions ZAtop – model series SM315.100A Enclosure Operating instructions brake A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 41/76...
  • Page 42 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 42/76...
  • Page 43 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 43/76...
  • Page 44 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 44/76...
  • Page 45 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 45/76...
  • Page 46 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 46/76...
  • Page 47 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 47/76...
  • Page 48 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 48/76...
  • Page 49 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 49/76...
  • Page 50 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 50/76...
  • Page 51 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 51/76...
  • Page 52 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 52/76...
  • Page 53 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 53/76...
  • Page 54 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 54/76...
  • Page 55 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 55/76...
  • Page 56 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 56/76...
  • Page 57 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 57/76...

  • Page 58: Assembly And Adjustment Of The Release Monitor With Inductive Proximity Switch

    Original operating instructions ZAtop – model series SM315.100A Enclosure 9.4.1 Assembly and adjustment of the release monitor with inductive proximity switch A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 58/76...
  • Page 59 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 59/76...
  • Page 60 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 60/76...
  • Page 61 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 61/76...

  • Page 62: Eu Declaration Of Conformity For Brake

    Original operating instructions ZAtop – model series SM315.100A Enclosure EU Declaration of Conformity for Brake A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 62/76...
  • Page 63 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 63/76...

  • Page 64: Eu Type Examination Certificate

    Original operating instructions ZAtop – model series SM315.100A Enclosure EU Type Examination Certificate A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 64/76...
  • Page 65 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 65/76...
  • Page 66 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 66/76...
  • Page 67 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 67/76...
  • Page 68 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 68/76...
  • Page 69 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 69/76...

  • Page 70: Statement On Type Examination Certificates

    SM315.100A SM315.100A Table 9-7 Calculation proof - Translation - (english) A-BN22_01-GB 2022/30 Index 001 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany Confirmation concerning the examination of traction sheave shaft calculation including shaft- hub-connections. Type of the gearless ZAtop SM315.100A maschine:...
  • Page 71 Original operating instructions ZAtop – model series SM315.100A Enclosure Examination basis: DIN 743-1:2012-12 Calculation of load capacity of shafts and axles – Part 1: General DIN 743-2:2012-12 Calculation of load capacity of shafts and axles – Part 2: Theoretical stress concentration factors and fatigue notch factors DIN 743-3:2012-12 Calculation of load capacity of shafts and axles –...
  • Page 72 The machine frame and the points of force introduction have to be designed regarding construction and strength appropriate to the forces imposed on the bearings. Künzelsau, 26.07.2022 (Location, date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Roland Hoppenstedt André Lagies Technical Director Drive Technology Head of R&D Machines Drive Technology...
  • Page 73 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 73/76...
  • Page 74 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 74/76...
  • Page 75 Original operating instructions ZAtop – model series SM315.100A Enclosure A-TBA22_02-GB 2022/50 Index 002 Part.-No. 01013486-GB (EU-BD 1075) 75/76...
  • Page 76 Customer Service phone +49 7940 16-308 +49 7940 16-249 drives-service@ziehl-abegg.com Headquarters ZIEHL-ABEGG SE Heinz-Ziehl-Straße · 74653 Künzelsau Germany phone +49 7940 16-0 · fax +49 7940 16-249 drives@ziehl-abegg.de · www.ziehl-abegg.com...

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