Exclusion of liability ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications. Copyright These operating instructions contain copyright protected information.
Translation of the original operating instructions ZAtopx – model series BD132A Safety instructions Pictographs Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows. Danger! General hazardous area. Death or severe injury or significant property damage can occur if the corresponding precautions are not taken! Danger! Risk of moderate or minor injury if the corresponding precautions are not taken!
Translation of the original operating instructions ZAtopx – model series BD132A Safety instructions General safety instructions Danger! " " Rotation of the drive shaft induces a voltage, which is applied to the connection terminals. Danger! " " The elevator machine has attachment points: integrally cast eyelets or screwed-on eye bolts, eye plates or steel cable loops.
Translation of the original operating instructions ZAtopx – model series BD132A Product overview Operator’s obligation of diligence The elevator machine has been designed and built after consideration of a risk analysis and after careful selection of the harmonised standards to be complied with as well as other technical specifica- tions.
IEC Duty - On time as set out in IEC [%] Table 3-2 Transport • ZIEHL-ABEGG SE elevator machine are packed by the manufacturer for the types of transport and storage agreed upon. " " Transport the elevator machine in the original packing.
- Turn motor shaft manually at least 3 turns in both directions to ensure even distribution of the bearing grease If you encounter any irregularities, please contact ZIEHL-ABEGG SE customer service. Disposal / Recycling Disposal must be carried out professionally and environmentally friendly in accordance with the legal stipulations.
Translation of the original operating instructions ZAtopx – model series BD132A Mechanical installation " " Screw-in depth of the fixing screws: minimal 18 mm " " Suitable washers must be used for fastening with through-holes. " " Fasten the screws crosswise in at least two steps to the required tightening torque. "...
Choosing the deflection pulleys ZIEHL-ABEGG recommends the use of individually mounted deflection pulleys for each belt. ZIEHL-ABEGG accepts no liability for any increased belt wear occurring as a result of using a continuous deflection pulley for more than one belt.
Note the patent situation when using elevator machines. When using the ZAtopx BD132A in line with out installation suggestions, our research has not identified any conflicts with exist- ing property rights. In case of doubt, please contact ZIEHL-ABEGG SE or conduct your own research to clarify the situation for your solution.
Compliance with the EMC directive 2014/30/EU only applies to this product if frequency inverters tested and recommended by ZIEHL-ABEGG SE are used and they are installed in line with the associated operating instructions and are EMC-compatible. If this product is improperly integrated into...
Translation of the original operating instructions ZAtopx – model series BD132A Electrical installation 5.3.5 Connection Danger! The motor cable must be connected to the correct phase of the frequency inverter and the elevator machine: U -> U / V -> V / W -> W. If the actual direction of travel does not correspond to the selected direction, the turning direction of the elevator machine must be changed in the frequency inverter configuration.
Translation of the original operating instructions ZAtopx – model series BD132A Electrical installation 5.3.8 Connection diagram with PTC thermistor (PTC) Figure 5-3-7-1-01 (1) Shielding (2) 1 PTC thermistor per phase (3) Attention: Do not apply any voltage > 2.5 V! Absolute encoder Caution! "...
Translation of the original operating instructions ZAtopx – model series BD132A Electrical installation 5.4.2.3 Absolute encoder ERN1387 Jumper Jumper Function Designation Jumper D-SUB M16 x 0,75 M23 x 1 (SV120) 15 pole Commutation signal (cosine) Commutation signal inverse (inverse cosine) Commutation signal (sine) Voltage supply +5 V DC Power supply ground...
The permissible time delay results from the normal behaviour of a diode. ZIEHL-ABEGG SE recommends the use of a freewheeling diode in a brake circuit. If alternative circuit designs are used, please note that the switching delay between the circuits should correspond at most to the difference of t90 according to the brake certificate and t1 according to the brake...
Translation of the original operating instructions ZAtopx – model series BD132A Electrical installation Figure 5-5-4-2-01 - Simplified diagram for brake control 1 Voltage supply 2 Button two circuit test 3 / 4 “Open brake” button 5 Rectifier K3 Brake contactor, activated by safety circuit K4 Brake contactor, activated by control or frequency inverter D1 Free-running diode (e.g.
Translation of the original operating instructions ZAtopx – model series BD132A Electrical installation Connection diagram for brake with inductive proximity switch Figure 5-5-6-02 (1) Brake release monitoring (2) Brake (3) Minimum strength 2 mA DC (4) Operating voltage range 10 - 30 V DC (5) Shown with currentless brake Forced ventilation The forced ventilation is optional and can be added afterwards.
Be aware of the protection class specified on the name plate. " " Do not operate the elevator machine in an explosive atmosphere. " " For all usage conditions that differ from the order, please contact ZIEHL-ABEGG SE. First Start-up Before first-time start-up, check the following: " "...
The logic of the principle circuit diagram should be understood. Transferability to the relevant application must be verified and ZIEHL-ABEGG SE provides no guarantee of suitability. If the circuit is designed in accordance with the principle circuit diagram: "...
Translation of the original operating instructions ZAtopx – model series BD132A Start-up 6.5.1 Emergency evacuation by release of the brakes In case of power failure or failure of the recovery control, emergency rescue is only possible by releasing the brakes. The brake can be released by an electrical emergency power supply or, if available, by a manual hand release.
Translation of the original operating instructions ZAtopx – model series BD132A Start-up Information Carefully operate the lever for hand release until the traction sheave or the car starts to move. A significant increase in the force exerted on the levers for hand release can result in irreparable damage to the components.
Translation of the original operating instructions ZAtopx – model series BD132A Service and maintenance 8 Service and maintenance General notes on maintenance " " Observe the safety-at-work regulations! " " Disassembly of the elevator machine is not permissible. " " Never use a high-pressure cleaner (for example steam jet cleaner) for cleaning the elevator machine! "...
Translation of the original operating instructions ZAtopx – model series BD132A Service and maintenance 8.2.1 Checking the air gap Figure 8-2-1-01 - Air gap measurement position Figure 8-2-1-02 - Air gap measurement 1. The air gap "A" has to be measured three times at the circumference (see arrows) of both brakes. The maximum value of the four has to be taken into account.
Service and maintenance Spare parts Spare parts and accessories not supplied by ZIEHL-ABEGG SE have not been tested or approved by us. These parts may be lower in function or quality and there fore can reduce functionality or safety of the elevator machine installation.
Translation of the original operating instructions ZAtopx – model series BD132A Service and maintenance 8.3.2 Replacement of the brake During the mounting as well as the dismounting also the operating manual of the brake has to be observed. Risk of death! When dismounting the brake make sure that the cabin and the counterweight are mechanically secured against movement! Risk of death!
ZAtopx – model series BD132A Service and maintenance 8.3.2.1 Required tool for the replacement of the brake: • ZIEHL-ABEGG tool set article 70030741 • Tool for replacing the absolute encoder (see chapter "Replacement of the absolute encoder") • Wire cutter •...
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Translation of the original operating instructions ZAtopx – model series BD132A Service and maintenance 9. Dismount the absolute encoder (10) (see chapter "Replacement of the absolute encoder"). 10. Caution!Due to the great weight of the brake body, we recommend you to secure and change the brake body by using an eye bolt M8 (A ) and appropriate lifting gear.
Translation of the original operating instructions ZAtopx – model series BD132A Service and maintenance 16. O-Ring (17) von der verzahnten Nabe (C) entfernen. 8.3.2.3 Mounting the brake Scope of delivery for the brake and assembly kit (article 70029992) in case of replacement delivery Designation Pos.
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Translation of the original operating instructions ZAtopx – model series BD132A Service and maintenance 1. Ensure that the friction lining of the brake rotor (16), the braking surface (B) on the flanged bearing plate and the toothed hub (C) on the motor shaft are free of dirt and grease. Perform cleaning with a micro-active cloth and quick cleaner LOCTITE®...
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Translation of the original operating instructions ZAtopx – model series BD132A Service and maintenance 10. Coat the hexagon head screws (13) with Loctite 243 screw lock. RTW180 - hexagon head screws M8 x 110 - 10.9 (13) 11. Tighten the brake body hand tight with the hexagon head screws (13). Do not forget the washers.
Translation of the original operating instructions ZAtopx – model series BD132A Service and maintenance 17. Screw on the adapter plate (8) with the two hexagon head screws M6 x 10 - 8.8 (9) using a size 10 spanner. Tightening torque: 9.5 Nm 18.
8.3.3 Replacing the drive shaft The drive shaft may only be installed and removed by ZIEHL-ABEGG SE. 8.3.4 Replacement of the bearing bracket The mounting and dismounting of the magnet rotor and the flange bearing bracket must only be carried out by qualified personnel and with special devices in the factory.
Translation of the original operating instructions ZAtopx – model series BD132A Enclosure 9.1.2 Traction shaft Motor type ZAtopx BD132.35A-14/3 ZAtopx BD132.21A-14/3 ZAtopx BD132.35A-14/5 Diameter [mm] Standard number of belts 3 oder 5 9.1.3 Protection rating Component Protection rating motor IP 20...
Translation of the original operating instructions ZAtopx – model series BD132A Enclosure Ground 9.2.1 Dimension sheet ZAtopx BD132.21A-14/3 - BD132.35A-14/5 A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 39/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure 9.2.2 Legend dimension sheet 1 Number of grooves represented schematically 2 Retainer with nip guard 165° - 195° 3 Optional 3. retainer 4 Brake connection 5 Optional brake with manual hand release 6 Motor connection 1 x thread maximum M32 1 x with cable gland M16...
Product description: ZAtopx Gearless elevator machine Type: BD132... The type specifications contain further additions for different versions, for example BD132.21A-14/3. Valid from serial number: 22010001/1 or higher The above mentioned products of this declaration fulfil all relevant provisions of the following...
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The authorised representative for the assembly of the technical file is: Mr. Roland Hoppenstedt (see above for address). Künzelsau, 03.08.2021 (Location, date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Werner Bundscherer Roland Hoppenstedt Director Drive Division Technical Director Drive Technology...
Translation of the original operating instructions ZAtopx – model series BD132A Enclosure Operating instructions brake A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 43/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 44/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 45/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 46/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 47/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 48/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 49/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 50/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 51/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 52/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 53/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 54/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 55/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 56/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 57/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 58/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 59/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 60/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 61/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 62/88...
Translation of the original operating instructions ZAtopx – model series BD132A Enclosure 9.4.1 Assembly and adjustment of the release monitor with microswitch A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 63/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 64/88...
Translation of the original operating instructions ZAtopx – model series BD132A Enclosure 9.4.2 Assembly and adjustment of the release monitor with inductive proximity switch A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 65/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 66/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 67/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 68/88...
Translation of the original operating instructions ZAtopx – model series BD132A Enclosure EU Declaration of Conformity for Brake A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 69/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 70/88...
Translation of the original operating instructions ZAtopx – model series BD132A Enclosure EU Type Examination Certificate A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 71/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 72/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 73/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 74/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 75/88...
Translation of the original operating instructions ZAtopx – model series BD132A Enclosure 9.6.1 Statement on type examination certificates The rated brake torques can be found on the name plate. The switching times are assigned to the brake torque in the type examination certificate. Increases in the index (added with “/”) for a type examination certificate are only used for technical improvements and are approved by the authorised body with this condition.
74653 Künzelsau Germany Confirmation concerning the examination of traction shaft calculation including shaft-hub- connections. Type of the gearless ZAtopx BD132.21A-14/3 maschine: Object examined: Calculation of traction shaft including shaft-hub-connections by IFF ENGI- NEERING & CONSULTING GmbH No. 20.1.520.3 vom 03.06.2020...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure Construction drawing: A-13-121-0075-01 index 006 dated 22.01.2021 Permissible shaft materials: Steel DIN EN ISO 683-2:2012 – 25CrMo4+QT (1.7218+QT) or 25CrMoS4 +QT (1.7213 +QT) Permitted materials Steel DIN EN ISO 683-1:2018 – C45+N brake hub: Permissible parallel key Steel DIN EN ISO 683-2:2012 –...
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It should be noted that on the brake side only braking torque is applicable, because the calculation does not take into account the additional transverse forces due to the braking effect on the traction shaft. Künzelsau, 07.12.2023 (Location, date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Roland Hoppenstedt André Lagies Technical Director Drive Technology...
ZAtopx – model series BD132A Enclosure Calculation proof - Translation - (english) A-BN20_02-GB 2023/49 Index 004 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany Confirmation concerning the examination of traction shaft calculation including shaft-hub- connections. Type of the gearless ZAtopx BD132.35A-14/3...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure Construction drawing: A-13-121-0075-03 index 006 dated 22.01.2021 Permissible shaft materials: Steel DIN EN ISO 683-2:2012 – 25CrMo4+QT (1.7218+QT) or 25CrMoS4 +QT (1.7213 +QT) Permitted materials Steel DIN EN ISO 683-1:2018 – C45+N brake hub: Permissible parallel key Steel DIN EN ISO 683-2:2012 –...
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It should be noted that on the brake side only braking torque is applicable, because the calculation does not take into account the additional transverse forces due to the braking effect on the traction shaft. Künzelsau, 07.12.2023 (Location, date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Roland Hoppenstedt André Lagies Technical Director Drive Technology...
ZAtopx – model series BD132A Enclosure Calculation proof 9.10 - Translation - (english) A-BN20_03-GB 2023/49 Index 004 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany Confirmation concerning the examination of traction shaft calculation including shaft-hub- connections. Type of the gearless ZAtopx BD132.35A-14/5 maschine:...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure Construction drawing: A-13-121-0075-02 index 006 dated 22.01.2021 Permissible shaft materials: Steel DIN EN ISO 683-2:2012 – 25CrMo4+QT (1.7218+QT) or 25CrMoS4 +QT (1.7213 +QT) Permitted materials Steel DIN EN ISO 683-1:2018 – C45+N brake hub: Permissible parallel key Steel DIN EN ISO 683-2:2012 –...
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It should be noted that on the brake side only braking torque is applicable, because the calculation does not take into account the additional transverse forces due to the braking effect on the traction shaft. Künzelsau, 07.12.2023 (Location, date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Roland Hoppenstedt André Lagies Technical Director Drive Technology...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 86/88...
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Translation of the original operating instructions ZAtopx – model series BD132A Enclosure A-TBA19_07-GB 2025/14 Index 007 Part.-No. 01013425-GB (EU-BD 954/1) 87/88...
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