Boulevard VFSL30FP7010-2 Installation Instructions And Owner's Manual

Contemporary linear vent-free gas fireplace

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INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch;
do not use any phone in your building.
Leave the building immediately.
Immediately call your gas supplier
from a neighbor's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fire department.
— Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
DANGER
If not installed, operated and maintained
in accordance with the manufacturer's
instructions, this product could expose you
to substances in fuel or from fuel combustion
which can cause death or serious illness.
INSTALLATION INSTRUCTIONS
AND OWNER'S MANUAL
This is an unvented gas-fired heater. It uses air
(oxygen) from the room in which it is installed.
Provisions for adequate combustion and
ventilation air must be provided. Refer to page 13.
WATER VAPOR: A BY-PRODUCT OF
UNVENTED ROOM HEATERS
Water vapor is a by-product of gas combustion.
An unvented room heater produces approximately
one (1) ounce (30ml) of water for every 1,000 BTU's
(.3KW's) of gas input per hour. Refer to page 13.
This appliance may be installed in an aftermarket
permanently located, manufactured (mobile)
home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases.
CONTEMPORARY LINEAR
VENT - FREE GAS
FIREPLACE MODELS:
VFSL30FP7010 ( N,P ) -2
VFSL30FP70 ( N,P ) -2
VFMH46389
VFSL30FP70 SHOWN
GAS-FIRED
Page 1

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Summary of Contents for Boulevard VFSL30FP7010-2

  • Page 1 INSTALLATION INSTRUCTIONS AND OWNER'S MANUAL CONTEMPORARY LINEAR INSTALLER: VENT - FREE GAS Leave this manual with the appliance. CONSUMER: GAS-FIRED FIREPLACE MODELS: Retain this manual for future reference. VFSL30FP7010 ( N,P ) -2 VFSL30FP70 ( N,P ) -2 WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death or property damage.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Before You Start ............................3 Homeowner Reference Information ......................4 Carton Contents ............................4 Hardware Pack Contents ..........................5 Important Soot Prevention Steps........................6 Product Specifications ..........................6 Introduction ..............................7 Accessories ..............................8 Important Safety Information ........................ 9 - 10 Safety Information For Users of Propane Gas ................... 11 Important Installation Guidelines ........................12 Water Vapor: A By-Product of Unvented Room Heaters ................13 Provisions For Adequate Combustion &...
  • Page 3: Before You Start

    BEFORE YOU START Record serial number, model number, etc. on the next page INSTALLATION TYPE and page 56. SURFACE MOUNTED INSTALLATION Read the soot-prevention information on page 6. Pages 15 - 21 Read the safety information on pages 9 - 11. Determine type of installation.
  • Page 4: Homeowner Reference Information

    HOMEOWNER REFERENCE INFORMATION We recommend that you record the following information about your fireplace. Model Number: _____________________________ Date purchased: ________________________ Serial Number: _____________________________ Location of fireplace: _____________________ Dealer Name: ______________________________ Dealer Phone: _________________________ Notes: ______________________________________________________________________________ ____________________________________________________________________________________ CARTON CONTENTS Items not shown to scale. Used On Installation Type: Index No.
  • Page 5: Hardware Pack Contents

    HARDWARE PACK CONTENTS VFSL30\CDR\Hardware Pack Contents -111815 SWITCH EXTENSION WIRE KIT SWITCH AND COVER CORD GRIP BATTERY PACK EXTENSION WIRE KIT WIRE NUT SNAP-IN RECEPTACLE POWER ADAPTER FLEX LINE 1-1/4” PHILLIPS DRYWALL SCREW BATTERY PACK AA BATTERY #10-32 X ½” HEX HEAD SCREW NAILING FLANGES Items not shown to scale.
  • Page 6: Important Soot Prevention Steps

    IMPORTANT SOOT PREVENTION STEPS IMPORTANT NOTICE INSTALLER - SERVICE PERSON - HOMEOWNER SOOT MAY BE CREATED IF THE FOLLOWING DIRECTIONS ARE NOT FOLLOWED. • Ensure burner and primary air holes are free of dust, CAUTION lint, animal hair (i.e. cat and dog) or anything that may Failure to keep the primary air openings of the burner block the needed air flow.
  • Page 7: Introduction

    INTRODUCTION Important Sample Warnings and Definitions: All correspondence should refer to complete Model Number and DANGER Serial Number. Indicates a hazardous situation which, if not avoided, will NOTICE: During initial firing of this fireplace, its paint will bake result in death or serious injury. out, and smoke will occur.
  • Page 8: Accessories

    ACCESSORIES Mitered Front Dimensions Required Accessories for Surface Mounted Installation 37-13/16” Decorative Front (One Required) 1-13/16” Part Number Description DFSL30MBL Decorative Front - Mitered, Black Decorative Wrap (One Required) DCSL30LBL Decorative Wrap - Black Required Accessories for Partially Recessed Installation Decorative Front (One Required) Part Number Description...
  • Page 9: Important Safety Information

    IMPORTANT SAFETY INFORMATION WARNING DANGER When used without adequate combustion and ventilation air, The installer of this product is responsible for testing all appliance may give off CARBON MONOXIDE, an odorless, connections for gas leaks. A gas leak will create a situation poisonous gas.
  • Page 10 IMPORTANT SAFETY INFORMATION • Do not use scented air fresheners (plug in type air • Sooting: A vent-free fireplace or burner draws room air to fresheners, etc. ) while the fireplace is in operation. Air support combustion. Lightweight particles suspended in the fresheners produce a residue in the air similar to candles air –...
  • Page 11: Safety Information For Users Of Propane Gas

    SAFETY INFORMATION FOR USERS OF PROPANE GAS Propane is a flammable gas which can cause fires and Propane Gas may stratify in a closed area, and the odor intensity explosions. In its natural state, propane is odorless and could vary at different levels. Since it is heavier than air, there colorless.
  • Page 12: Important Installation Guidelines

    IMPORTANT INSTALLATION GUIDELINES Fans and Cold Air Returns Near the Fireplace Any draft created around a vent-free fireplace can cause the flame to create soot. Upon installation, be aware of any cold air returns or vents in the proximity of the fireplace. Ceiling fans and floor type fans need to be monitored during the operation of this vent-free fireplace.
  • Page 13: Water Vapor: A By-Product Of Unvented Room Heaters

    WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS Water vapor is a by-product of gas combustion. An unvented The following steps will help insure that water vapor does not room heater produces approximately one (1) ounce (30ml) of become a problem. water for every 1,000 BTU's (.3KW's) of gas input per hour.
  • Page 14 PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR (CONT'D) The space in the example on page 12 is a confined space Ventilation Air From Outdoors because the actual BTU/hr used is more than the maximum BTU/ Provide extra fresh air by using ventilation grills or ducts. You hr the space can support.
  • Page 15: Surface Mounted Fireplace

    SURFACE MOUNTED FIREPLACE 43137-1-1022 Page 15...
  • Page 16: Surface Mounted Fireplace Dimensions

    SURFACE MOUNTED FIREPLACE DIMENSIONS DECORATIVE WRAP DECORATIVE WRAP FRONT VIEW FRONT VIEW SIDE VIEW SIDE VIEW FIREPLACE FIREPLACE GAS LINE GAS LINE TOP VIEW TOP VIEW SIDE VIEW SIDE VIEW ACCESS ACCESS 120 V 120 V FRONT VIEW FRONT VIEW REAR VIEW REAR VIEW GAS LINE...
  • Page 17 SURFACE MOUNTED FIREPLACE DIMENSIONS INDEX VFSL30FP DIMENSION DESCRIPTION LETTER Dimensions in Inches The maximum height of fireplace face 17-7/8 The maximum height of decorative wrap The maximum width of the fireplace face 30-1/4 The maximum width of decorative wrap The maximum depth of the fireplace 5-1/2 The maximum depth decorative wrap 4-1/2...
  • Page 18: Surface Mounted Fireplace Installation

    SURFACE MOUNTED FIREPLACE INSTALLATION Provided Materials: Step 1: Find location for fireplace and install decorative • Fireplace wrap. • Battery Pack with 10-ft extension wire Surface-mounted installation means that the fireplace will • (4) AA Batteries be completely outside of the wall. In selecting a location, be •...
  • Page 19 SURFACE MOUNTED FIREPLACE INSTALLATION Run extension wire harness(es) from opening to junction box(es) (not provided) outside of the fireplace. One junction box is for the switch (or other control). The other junction box is for the battery pack and will require a cover. Extension wires are 10-ft in length and must connect to battery pack using the connector end with side walls.
  • Page 20 SURFACE MOUNTED FIREPLACE INSTALLATION Step 2: Prepare Fireplace Remove the knockouts in the back of the fireplace only. If Remove the screw securing the standoff on top of the using battery pack inside of decorative wrapper, open top fireplace. Discard both the screw and the standoff; they are knockout on the side of the fireplace.
  • Page 21 SURFACE MOUNTED FIREPLACE INSTALLATION Connect battery pack extension wire to connection inside 14. Turn gas on and test for leaks at gas inlet. fireplace. 15. Place burner assembly inside fireplace and replace the two Connect the green and white wires in fireplace to the control truss-head screws ("F"...
  • Page 22 SURFACE MOUNTED FIREPLACE INSTALLATION 24. Install decorative front by inserting hook on the front above the top opening in the fireplace. Verify that the decorative front is level and fully seated. See Figure 16. Note: Miter Decorative Front Shown Figure 16 Notice for Finishing with Paint Use a coating designed for 300°F environments and follow the manufacturer's instructions for surface preparation, application...
  • Page 23: Partially Recessed Fireplace

    PARTIALLY RECESSED FIREPLACE 43137-1-1022 Page 23...
  • Page 24: Partially Recessed Fireplace Dimensions

    PARTIALLY RECESSED FIREPLACE DIMENSIONS VIEW VIEW RIGHT SIDE RIGHT SIDE VIEW VIEW SIDE 120 V SIDE 120 V SIDE SIDE ELECTRIC LINE ELECTRIC LINE SIDE SIDE ACCESS ACCESS ACCESS ACCESS BOTTOM BOTTOM VIEW VIEW Page 24 43137-1-1022...
  • Page 25 PARTIALLY RECESSED FIREPLACE DIMENSIONS INDEX DIMENSIONS DIMENSION DESCRIPTION LETTER IN INCHES The maximum height of the fireplace face 17-7/8 The maximum width of the fireplace face (excluding nailing flanges) 30-1/4 The maximum depth of the fireplace 5-1/2 The height of the fireplace opening 11-3/4 The width of the fireplace opening 28-3/8...
  • Page 26: Partially Recessed Fireplace Installation

    PARTIALLY RECESSED FIREPLACE INSTALLATION STEP 1: Determine location for fireplace and prepare wall. Provided Materials: • Fireplace Partially recessed installation means that the fireplace will • Glass Panel be both inside the wall and extend from the wall at least •...
  • Page 27 PARTIALLY RECESSED FIREPLACE INSTALLATION Once you determine the location, and have verified the wall cavity is free of ducts, pipes, and wires, cut an opening in the 28 3/4 wall for framing the fireplace. See Figure 18. 2 X 4 STUD NON-COMBUSTIBLE BOARD 2 X 4...
  • Page 28 PARTIALLY RECESSED FIREPLACE INSTALLATION Nailing flanges are provided. Bend nailing flanges to form Remove internal junction box by removing single screw. See Figure 25. right angles. Locate the pairs of holes on the side of the fireplace that will allow the face to be 1-1/2 inches plus the thickness of the finishing material.
  • Page 29 PARTIALLY RECESSED FIREPLACE INSTALLATION STEP 3: Install the fireplace Install fireplace into wall. Secure to studs with four drywall screws. Have the gas tech run gas supply to the desired gas access location. See Figure 17, Page 26. Have the electrician run the 120V wiring to the 120V access location.
  • Page 30 PARTIALLY RECESSED FIREPLACE INSTALLATION 18. Install glass panel in front of burner as shown in Figures 32 13. Plug power adaptor into plug in junction box on right of fireplace. Connect other end of power adaptor terminal into and 33. Place one end into slot inside the fireplace as shown its receiver on the right of the burner assembly.
  • Page 31 PARTIALLY RECESSED FIREPLACE INSTALLATION 26. Install decorative front by inserting hook on the front above Notice for Finishing Materials the top opening in the fireplace. Verify that the decorative The wall above the fireplace will become hot. Install the non- front is level and fully seated.
  • Page 32 This page intentionally blank. Page 32 43137-1-1022...
  • Page 33: Recessed Fireplace

    RECESSED FIREPLACE 43137-1-1022 Page 33...
  • Page 34: Recessed Fireplace Dimensions

    RECESSED FIREPLACE DIMENSIONS VIEW VIEW RIGHT SIDE RIGHT SIDE VIEW VIEW SIDE 120 V SIDE 120 V SIDE SIDE ELECTRIC LINE ELECTRIC LINE SIDE SIDE ACCESS ACCESS ACCESS ACCESS BOTTOM BOTTOM VIEW VIEW Page 34 43137-1-1022...
  • Page 35 RECESSED FIREPLACE DIMENSIONS INDEX DIMENSIONS DIMENSION DESCRIPTION LETTER (IN INCHES) The maximum height of fireplace face (excluding standoffs) 17-7/8 The maximum width of the fireplace face (excluding nailing flanges) 30-1/4 The maximum depth of the fireplace 5-1/2 The height of the fireplace opening 11-3/4 The width of the fireplace opening 28-3/8...
  • Page 36: Recessed Fireplace Installation

    RECESSED FIREPLACE INSTALLATION Provided Materials: STEP 1: Find location for fireplace and prepare wall. • Fireplace Recessed installation means that the fireplace will be inside • Glass Panel the wall. An application would be a 2 x 6 wall studs. For a •...
  • Page 37 RECESSED FIREPLACE INSTALLATION See Clearances to Combustibles on pages 43 - 44. Once you determine the location, and have verified the wall 28 3/4 cavity is free of ducts, pipes, and wires, cut an opening in the wall for framing the fireplace. See Figure 36. The framing must support the fireplace.
  • Page 38 RECESSED FIREPLACE INSTALLATION Nailing flanges are provided. The flanges included are flat Remove junction box on right by removing single screw. See but easily bend to form a right angle. Locate the pairs of Figure 43. holes on the side of the fireplace that will place the outside of the wall covering at the 1/16-inch past the fireplace opening.
  • Page 39 RECESSED FIREPLACE INSTALLATION STEP 3: Install the fireplace Install the fireplace into the cutout in the wall. Attach to side studs with drywall screws. Attach the top standoff to the top plate with a drywall screw. Have the gas technician run gas supply to the desired gas access location.
  • Page 40 RECESSED FIREPLACE INSTALLATION 11. Connect the 120V power line to receptacle in internal 17. Install glass panel in front of burner as shown in Figures 50 junction box. See Figure 66, page 50. Re-attach junction and 51. Place one end into slot inside the fireplace as shown box inside of fireplace.
  • Page 41 RECESSED FIREPLACE INSTALLATION 25. Install optional decorative trim by inserting tabs into the Notice for Finishing Materials small slots to the left and right of the opening in the fireplace. The wall above the fireplace will become hot. Install the non- Insert screw from decorative trim kit into sides of fireplace.
  • Page 42: Gas Supply

    GAS SUPPLY Empire recommends a shut-off valve containing a flange and key. CAUTION Two gas line installations at the same time are prohibited. The VALVE access plate to the switching means shall not be opened while the heater is in operation. The gas pipeline can be brought in through the left side or bottom GAS SUPPLY PIPING of the fireplace.
  • Page 43: Combustible Materials

    GAS SUPPLY Checking Manifold Pressure OUTLET INLET Natural Gas will have a manifold pressure of approximately PRESSURE PRESSURE 3.5 inches w.c. at the pressure regulator outlet with the inlet pressure to the pressure regulator from a minimum of GAS VALVE 5.0 inches w.c.
  • Page 44: Mantel Clearances

    MANTEL CLEARANCES 12” CEILING 10” 8” 18” MIN 6” 4” SIDE WALL 2” 6” FLOOR Figure 57 - Ceiling Clearance Illustration OPENING 28 3/4 Dimension Index Letter (in inches) Figure 58 - Corner Clearances Illustration Attention: Surface mounted installation shown. Mantel clearances are the same for recessed, partially recessed, and surface mounted installations.
  • Page 45: Cleaning And Servicing

    CLEANING AND SERVICING Annual inspection and cleaning by your dealer or qualified service technician is recommended to prevent malfunction and/or sooting. WARNING To avoid burns, turn off fireplace and allow to cool before cleaning. INTAKE INTAKE PERIODIC CLEANING - Refer to parts diagram for location of items discussed below.
  • Page 46: Lighting Instructions

    LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which can be lighted with the C.
  • Page 47: Pilot Flame Characteristics

    PILOT FLAME CHARACTERISTICS Figure 63 shows a correct pilot flame pattern. The correct flame will be blue and will extend beyond the flame sensor. The flame will surround the flame sensor just below the tip. A slight yellow flame may occur where the pilot flame and main burner flame meet.
  • Page 48: Ip Operating Instructions

    IP OPERATING INSTRUCTIONS 5.25 VDC ELECTRONIC CONTROL VALVE Follow the SAFETY and LIGHTING INSTRUCTIONS for Intermittent Pilot controls found in this manual, and on labels The electronic control valve system includes the ability to switch found in the control compartment located in the lower cavity the pilot from a standing pilot mode to an intermittent pilot mode.
  • Page 49: Ip Wiring

    IP WIRING WIRING DIAGRAM WIRING DIAGRAM CPI/IPI PILOT SWITCH GREEN BLUE BLUE ORANGE WHITE WHITE REMOTE RECEIVER (OPTIONAL) YELLOW + ON REMOTE - OFF BLACK BLACK ON/OFF SWITCH GAS CONTROL VALVE (GND) AC/DC POWER ADAPTOR BLACK BLACK ELECTRONIC CONTROL MODULE BATTERY HOLDER If any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and...
  • Page 50: Electrical Considerations

    ELECTRICAL CONSIDERATIONS CAUTION All wiring should be done by a qualified electrician and shall be in compliance with all local, city and state building codes. Before making the electrical connection, make sure that the main power supply is disconnected. The appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70 (Latest Edition).
  • Page 51: Ip Troubleshooting

    IP TROUBLESHOOTING • The control module is an automatic gas ignition system based on a single micro-controller core. This control manages all functions related to ignition, flame sensing. • The control module can be set to provide continuous or intermittent ignition control sequences and flame monitoring with safety shutdown in case of failure.
  • Page 52: Intermittent Pilot Control System Troubleshooting

    INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING PROBLEM OBSERVED POSSIBLE CAUSE CORRECTIVE MEASURE See “What to do if you smell gas” Pages 1 and 46. Gas odor during setup Gas Leak Check all gas connections. Tighten all loose connections. See “What to do if you smell gas” Pages 1 and 46.
  • Page 53 INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING PROBLEM OBSERVED POSSIBLE CAUSE CORRECTIVE MEASURE Low gas pressure Check gas supply pressure Loose sensor wire Check wire connection Faulty valve Replace valve Faulty pilot or thermocouple Replace Safety pilot Burner lights but does not stay Clogged or dirty burner ports Clean burner ports lit while pilot remains on...
  • Page 54: Parts List

    PARTS LIST PART NUMBER INDEX DESCRIPTION NUMBER VFSL30FP70(N,P) VFSL30FP7010(N,P) 35700 35351 Burner Plate Assembly, Black 35699 35699 Screen Assembly, Black 35551 35551 Valve Bracket 35552 35552 Control Module Bracket 35547 35547 Junction Box 35555 35555 Nailing Flange (4 supplied) R11232 R11232 Glass Panel 35548...
  • Page 55: Exploded View

    EXPLODED VIEW NG KIT WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. 43137-1-1022 Page 55...
  • Page 56: Master Parts Distributor List

    Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing F. W. Webb Company 1401 Willow Lake Boulevard 200 Locust Street Vadnais Heights, MN 55101 Hartford, CT 06114...
  • Page 57: Appliance Service History

    APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes 43137-1-1022 Page 57...
  • Page 58 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes Page 58 43137-1-1022...
  • Page 59: Warranty

    Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. Empire will not warranty any Boulevard fireplace that is not installed by the selling dealer or that dealer’s direct contract agents.
  • Page 60 Empire Comfort Systems Inc. Belleville, IL If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. www.empirecomfort.com Page 60 43137-1-1022...

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