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INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
If the information in this manual is not
followed exactly, a fire or explosion may
result causing property damage, personal
injury or loss of life.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do
not use any phone in your building.
•
Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
•
If you cannot reach your gas supplier,
call the fire department.
— Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
This is an unvented gas-fired heater. It uses air
(oxygen) from the room in which it is installed.
Provisions for adequate combustion and
ventilation air must be provided.
Refer to pages 15 - 16.
GAS-FIRED
UL FILE NO. MH46389
This series is design certified in accordance with American
National Standard Institute (ANSI) Z21.11.2 by the Canadian
Standards Association Laboratories (CSA) as an Unvented
Room Fireplace and should be installed according to these
instructions.
INSTALLATION INSTRUCTIONS
WARNING
AND OWNER'S MANUAL
CONTEMPORARY LINEAR
VENT-FREE GAS FIREPLACE
VFLL60FP90L(N,P)-1
VFLL72FP90L (N,P)-1
This appliance may be installed in an
aftermarket, permanently located, manufactured
(mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases.
MODELS
Page 1
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Summary of Contents for Boulevard VFLL60FP90LN-1
- Page 1 INSTALLATION INSTRUCTIONS AND OWNER'S MANUAL CONTEMPORARY LINEAR INSTALLER: Leave this manual with the appliance. VENT-FREE GAS FIREPLACE MODELS CONSUMER: Retain this manual for future reference. VFLL60FP90L(N,P)-1 VFLL72FP90L (N,P)-1 WARNING If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
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Page 2: Table Of Contents
TABLE OF CONTENTS SECTION PAGE Before You Start ................................3 Carton Contents ................................5 Hardware Pack ................................6 Important Soot Prevention Steps............................. 7 Product Specifications ..............................8 Accessories ..................................9 Introduction ..................................10 Important Information ..............................11 Important Safety Information ............................12 Safety Information for Users of LP-Gas......................... -
Page 3: Before You Start
BEFORE YOU START Unpacking the fireplace Carefully remove the bundle from inside the fireplace. This Remove the four screws securing the plywood top to the bundle contains two center glass supports and the burner corner supports. Remove the plywood top and discard. deflector glass. - Page 4 BEFORE YOU START Sample Warnings and Definitions: Installation Considerations - Fireplace Installation Guidelines DANGER Determine where to install the fireplace. The fireplace can be mounted on any of these surfaces: Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
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Page 5: Carton Contents
CARTON CONTENTS CARTON CONTENTS Items not shown to scale. Index Quantity Description Number Supplied Fireplace Non-combustible Board - Top Non-combustible Board - Side Glass Front Glass, Burner Bushing Standoff Supports Receptical Remote AA Battery AAA Battery Hardware Pack AC Adaptor Wall Mounted Control Box Remote Receiver Battery Pack... -
Page 6: Hardware Pack
HARDWARE PACK HARDWARE PACK CONTENTS #4 X ½” STAINLESS PHILLIPS HEAD SCREW #10 X ½” HEX HEAD SCREW 1” PHILLIPS SELF-DRILLING SCREW NAILING FLANGES (Not to scale) Quantity Description Supplied 10 X 1/2 Phillips Hex Head Screw 4 x 1/2 Phillips Pan Head Screw #8 x 1 inch Self-Drilling Drywall Screw Nailing Flange See Parts Lists on page 46 - 47 for ordering replacement parts. -
Page 7: Important Soot Prevention Steps
IMPORTANT SOOT PREVENTION STEPS IMPORTANT NOTICE INSTALLER - SERVICE PERSON - HOMEOWNER SOOT MAY BE CREATED IF THE FOLLOWING DIRECTIONS ARE NOT FOLLOWED. A vent-free fireplace or burner draws room air to support Verify the air shutter for the correct setting. Refer to Tables 1 and combustion. -
Page 8: Product Specifications
PRODUCT SPECIFICATIONS VFLL60FP90LP VFLL60FP90LN VFLL72FP90LP VFLL72FP90LN Input BTU/HR Maximum 38,500 40,000 38,500 40,000 Input BTU/HR Minimum 31,000 25,000 31,000 25,000 Orifice 1.8mm 1.8mm Notice: Air shutter settings are factory set and muay not be altered. GAS SUPPLY PRESSURES (inches water column) GAS TYPE MAXIMUM MINIMUM... -
Page 9: Accessories
ACCESSORIES Required Accessories Part Number Description VFLL60 VFLL72 DG1CLF DG1CLF Decorative Glass, Crushed - 1/4 inch Clear Frost (One kit per one square foot) Recommended DG1BKP DG1BKP Decorative Glass, Crushed - 1/4 inch Black Polished (One kit per one square foot) DG1BUC DG1BUC Decorative Glass, Crushed - 1/4 inch Blue Clear (One kit per one square foot) -
Page 10: Introduction
INTRODUCTION Installation on Rugs and Tile Instructions to Installer If this fireplace is installed directly on carpeting, tile or other Leave instruction manual with owner after installation. combustible material other than wood flooring the fireplace shall Have owner fill out and mail Product Registration Card be installed on a metal or wood panel extending the full width and supplied with unvented fireplace. -
Page 11: Important Information
IMPORTANT INFORMATION For the Homeowner WARNING • Do not allow Combustible Materials adjacent to or in contact Failure to keep the primary air opening(s) of the burner(s) clean with the fireplace. Combustible materials include wood, may result in sooting and property damage. compressed paper, plant fibers, or other materials that will burn. -
Page 12: Important Safety Information
IMPORTANT SAFETY INFORMATION WARNING DANGER When used without adequate combustion and ventilation air, The installer of this product is responsible for the verifying the appliance may give off CARBON MONOXIDE, an odorless, correct position of the air shutter and adjusting it if required. poisonous gas. -
Page 13: Safety Information For Users Of Lp-Gas
SAFETY INFORMATION FOR USERS OF LP-Gas Propane (LP-Gas) is a flammable gas which can cause fires and Some points to remember explosions. In its natural state, propane is odorless and colorless. • Learn to recognize the odor of LP-Gas. Your local LP-Gas You may not know all the following safety precautions which can Dealer can give you a Scratch and Sniff pamphlet. -
Page 14: Important Installation Guidelines
IMPORTANT INSTALLATION GUIDELINES Proper Primary Airflow into Burner Television Considerations For proper burner operation and flame appearance, the flow of Installing a television above a fireplace has become increasingly primary air into the venturi tube, located at the gas inlet of the popular;... -
Page 15: Provisions For Adequate Combustion & Ventilation Air
PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR This heater shall not be installed in a room or space unless the 1. Determine the volume of the space (length x width x height). required volume of indoor combustion air is provided by the Length x Width x Height = cu. - Page 16 PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR The space in the previous example is a confined space because Ventilation Air From Outdoors the actual BTU/HR used is more than the maximum BTU/HR the Provide extra fresh air by using ventilation grills or ducts. You space can support.
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Page 17: Fireplace Dimensions
FIREPLACE DIMENSIONS ELECTRICAL ACCESS GAS LINE ACCESS HOLES IN STANDOFF GAS LINE ACCESS INDEX DIMENSION DESCRIPTION VFLL60FP VFLL72FP LETTER Dimensions in Inches The maximum height of firebox face (excluding standoffs) 22-1/4 22-1/4 The maximum width of the firebox face (excluding nailing flanges) 64-3/4 76-3/4 The maximum depth of the firebox... -
Page 18: Junction Box Wiring Installation
JUNCTION BOX WIRING INSTALLATION Junction Box Wiring Installation All wiring must be done by a qualified electrician and shall be in compliance with all local, city and state building codes. Before A factory installed junction box is located at the lower left corner making the electrical connection, make sure the main power inside the firebox bottom cavity. - Page 19 JUNCTION BOX WIRING INSTALLATION U:\INSTRUCTIONS\Instructions Original Graphics\VFLL(60,72)FP90L\CDR\Bushing Installed - 050316 Install a plastic bushing into the electrical access panel. See Figure 12. Figure 12 Remove the junction box cover. Run 14/2 NM-B with ground or 12/2 NM-B with ground wire through the electrical access panel into the Junction box.
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Page 20: Gas Supply
GAS SUPPLY The gas pipeline can be brought in through the right or left side of Notice: The gas controls are equipped with a captured screw- the fireplace. The fireplace has a Flexline located on the left side type pressure test point. It is not necessary to provide a 1/8-inch when facing the fireplace. -
Page 21: Clearances
CLEARANCES Mantel Clearances FINISHED WALL FLAT MANTEL SHELF 12” 10” 36” MINIMUM CLEARANCE 8” TO CEILING NON-COMBUSTIBLE BOARD 22 1/2” REQUIRED IN THIS AREA (SUPPLIED WITH FIREPLACE) 6” HEADER 4” 2” STANDOFFS 6” NON-COMBUSTIBLE MINIMUM CLEARANCE MATERIAL (MAY BE TO PERPENDICULAR INSTALLED TO EDGE COMBUSTIBLE OF FIREPLACE OPENING) -
Page 22: Installation Option 1 - Clean Face
INSTALLATION OPTION 1 - CLEAN FACE Attention! The installation steps on pages 23 - 25 are for Installation Option 1 - Clean Face. See pages 26 - 29 for installing the fireplace for Installation Option 2 - Flush Mount. This type of installation will allow for finishing around the fireplace face with high temperature paint. Page 22 36776-0-0716... -
Page 23: Framing - Clean Face
FIREPLACE & NONCOMBUSTIBLE BOARD INSTALLATION - FRAMING - CLEAN FACE CLEAN FACE Frame in rough opening. • Use dimensions shown in Figure 19 for a conventional rough opening. • Use Figure 20 for an elevated installation. Provide support to the bottom of the fireplace. •... -
Page 24: Nailing Flanges & Mounting Brackets - Clean Face
NAILING FLANGES & MOUNTING BRACKETS - CLEAN FACE Notice: You must use the nailing flanges and mounting brackets Locate nailing flanges in the envelope pack. The holes in that are supplied with the fireplace. The brackets are shipped the nailing flanges allow different size boards and different under the burner cover, inside the fireplace. -
Page 25: Fireplace & Noncombustible Board Installation - Clean Face
FIREPLACE & NONCOMBUSTIBLE BOARD INSTALLATION - CLEAN FACE Insert fireplace into enclosure. FINISHED PAINTED WALL Level fireplace. Secure three middle mounting brackets with drywall screws NON-COMBUSTIBLE FRAMING BOARD INSTALLED to the framed opening above the fireplace as shown in HEADER OVER FIREPLACE FACE Figure 28. -
Page 26: Installation Option 2 - Flush Mount
INSTALLATION OPTION 2 - FLUSH MOUNT Attention! The installation steps on pages 27 - 29 are for Installation Option 2 - Flush Mount. See pages 22 - 25 for installing the fireplace for Installation Option 1 - Clean Face. This type of installation will allow you to apply tile, marble, stone or other non-combustible material over the face of the fireplace cabinet, up to the flange opening. -
Page 27: Framing - Flush Mount
FRAMING - FLUSH MOUNT Frame in rough opening. • Use dimensions shown in Figure 30 for a conventional rough opening. • Use Figure 31 for an elevated installation. Provide support to the bottom of the fireplace. • Use dimensions shown in Figure 32 for corner rough opening. -
Page 28: Nailing Flanges & Mounting Brackets - Flush Mount
NAILING FLANGES & MOUNTING BRACKETS - FLUSH MOUNT On the top and bottom of each side are side framing Notice: You must use the nailing flanges and mounting brackets standoffs. Use pliers to bend the side framing standoff 90 that are supplied with the fireplace. The brackets are shipped degrees away from the cabinet. -
Page 29: Fireplace & Noncombustible Board Installation - Flush Mount
FIREPLACE & NONCOMBUSTIBLE BOARD INSTALLATION - FLUSH MOUNT Insert fireplace into enclosure. FINISHED WALL Level fireplace. Secure three middle mounting brackets with drywall screws NON-COMBUSTIBLE FRAMING TILE OR OTHER HEADER to the framed opening above the fireplace as shown in MATERIAL NON-COMBUSTIBLE Figure 39. -
Page 30: Completing Installation - Clean Face & Flush Mount
COMPLETING INSTALLATION - CLEAN FACE & FLUSH MOUNT Check gas lines for leaks. Plug AC adapter and LED transformer to junction box. Install the wall-mounted control box within 10 feet of the center of the fireplace and route wire harnesses from fireplace to wall mounted control box and connect. - Page 31 COMPLETING INSTALLATION - CLEAN FACE & FLUSH MOUNT BOTTOM FLANGE TO BACK OF FIREPLACE FRONT GLASS SCREEN Figure 45 15. If installing an optional inner top deflector, loosen the five (5) Phillips head screws securing the inner firebox top. Slide the inner top deflector, slotted side first, between the inner firebox top and the fireplace opening until the front angle is flush with the opening.
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Page 32: Fireplace Wiring
FIREPLACE WIRING The wire connections in Figure 47 are not used. If any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and temperature rated wire. CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. -
Page 33: Led Wiring
LED WIRING LED STRIP LED STRIP LED STRIP JUNCTION BOX TRANSFORMER BLACK LEFT BUTTON BLACK BLACK BRIGHTNESS BLACK BLACK RIGHT BUTTON BLACK MODE BLACK YELLOW Figure 48 36776-0-0716 Page 33... -
Page 34: Decorative Glass Installation
DECORATIVE GLASS INSTALLATION WARNING Apply the crushed glass to the shaded area only. See Figure 49. Use enough to cover the floor of the fireplace, but do not Failure to position the parts in accordance with the diagrams allow the media to reach higher than the flange surrounding and instructions below or failure to use only parts specifically the burner. - Page 35 DECORATIVE GLASS INSTALLATION Replace the glass front into the fireplace by placing the right side into the slots in the firebox. Carefully angle in the left side of the glass and then slide the glass to the left. Settle the glass into the slots by gently lowering it. See Figures 53 - 58.
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Page 36: Lighting Instructions
LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. C. -
Page 37: Pilot Flame Characteristics
PILOT FLAME CHARACTERISTICS Figure 53 shows a correct pilot flame pattern. The correct flame will be blue and will extend beyond the flame sensor. The flame will surround the flame sensor just below the tip. A slight yellow flame may occur where the pilot flame and main burner flame meet. -
Page 38: Proflame - Ip Control System
PROFLAME - IP CONTROL SYSTEM Technical Data Remote Control Supply voltage 4.5 V (three 1.5 V AAA batteries) Ambient temperature 0-50°C (32 - 122°F) ratings Radio frequency 315 MHz Receiver Supply voltage 6.0 V (four 1.5 V AA batteries) Ambient temperature 0-60°C (32 - 140°F) Figure 57 - Transmitter LCD display ratings... -
Page 39: Operating Instructions
OPERATING INSTRUCTIONS 5.25 VDC ELECTRONIC CONTROL VALVE When the fireplace is turned to ON, the electrical current will energize a spark to the pilot igniter. Once the pilot sensor heats The electronic control valve system includes the ability to switch up (after a few seconds), the valve will be energized, allowing the pilot from a standing pilot mode to an intermittent pilot mode. -
Page 40: Cleaning And Service
CLEANING AND SERVICE Annual inspection and cleaning by your dealer or qualified If intermittent pilot ignitor does not spark, clean ignitor C service technician is recommended to prevent malfunction and/ (Figure 60) with a damp cloth. or sooting. CONTROL COMPARTMENT AND BURNER MAINTENANCE TURN OFF FIREPLACE AND ALLOW TO COOL BEFORE Keep the control compartment and burner area clean by CLEANING. -
Page 41: Testing The Gas Supply Pressure
TESTING THE GAS SUPPLY PRESSURE Natural gas will have a manifold pressure of approximately 3.5 inches w.c. at the pressure regulator outlet with the inlet pressure to the pressure regulator from a minimum of 7.0 inches w.c. for the purpose of input adjustment to a maximum of 10.5 inches w.c. -
Page 42: Troubleshooting
TROUBLESHOOTING Brief Description of the Components The Digital Fireplace Control (DFC) is an automatic gas ignition system based on a single micro-controller core. This control manages all functions related to ignition, flame sensing and supervision for atmospheric applications. The DFC can be set to provide continuous or intermittent ignition control sequences and flame monitoring with safety shutdown in case of failure. - Page 43 TROUBLESHOOTING PROBLEM OBSERVED POSSIBLE CAUSE CORRECTIVE MEASURE What To Do If You Smell Gas Gas odor during setup Gas Leak Do not try to light any appliance. Do not touch any electrical switch; Do not use any phone in your building. Immediately call your gas supplier from a Gas odor before first ignition Gas Leak...
- Page 44 TROUBLESHOOTING Flame sensor dirty Clean pilot sensor Low gas pressure Check gas supply pressure Not enough fresh air for pilot Open door or window - ventilate Clogged or dirty burner ports Clean burner ports (For fireplace equipped with optional Move (optional) remote away from fireplace Burner &...
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Page 46: Exploded View
EXPLODED VIEW BURNER ASSEMBLY WALL PANEL ASSEMBLY WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury. Page 46 36776-0-0716... -
Page 47: Parts List
PARTS LIST Part Number Part Number Index Index Description Description VFLL60FP VFLL72FP VFLL60FP VFLL72FP Pilot Tube Assembly Middle Mount Bracket (3 36771 36771 36787 36787 (LP Only) Required) Pilot - Regulator Tube Non-Combustible Board - 36770 36770 36774 36804 Assembly (NAT Only) Valve - Regulator Tube Non-Combustible Board - 36769... -
Page 48: Master Parts Distributor List
Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing Victor Division of F. W. Webb Company 1401 Willow Lake Boulevard 200 Locust Street Vadnais Heights, MN 55101 Hartford, CT 06114... -
Page 49: For The Homeowner
FOR THE HOMEOWNER Empire Comfort Systems has manufactured safe, CONTEMPORARY LINEAR reliable heating systems since 1932. We take pride in our VENT-FREE GAS FIREPLACE reputation for quality products, backed by the best sales, MODELS service and distribution network in this industry. These fireplace models combine our proven technologies with VFLL60FP90L(N,P)-1 exceptional artistry and craftsmanship to add beauty and... -
Page 50: Important Information
IMPORTANT INFORMATION Maintenance and Service WARNING Although the frequency of servicing and maintenance will depend on use and the type of installation, you should have a qualified Read and follow these safety precautions prior to operating service technician perform an appliance checkup at the beginning this appliance. -
Page 51: Removing & Replacing The Glass Front
REMOVING & REPLACE THE GLASS FRONT Removing the Glass Front Replacing the Glass Front Lift the glass front up, slide it to the right, and then carefully Place the right side of the glass into the slots in the firebox. angle left side out of the slots. -
Page 52: Decorative Glass & Rock Placement
DECORATIVE GLASS & ROCK PLACEMENT The Decorative Glass options are available in various colors and package sizes. Choose the size appropriate for your fireplace. See list on page 9. CAUTION Crushed glass and Glass droplets must not be more than a single layer. -
Page 53: Lighting Instructions
LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. C. -
Page 54: Operating Instructions
OPERATING INSTRUCTIONS 5.25 VDC ELECTRONIC CONTROL VALVE When the unit is turned to ON, the electrical current will energize a spark to the pilot igniter. Once the pilot sensor heats up (after a The electronic control valve system includes the ability to switch few seconds), the valve will be energized, allowing gas to flow to the pilot from a standing pilot mode to an intermittent pilot mode. -
Page 55: Led & Fireplace Wall Controls
LED & FIREPLACE WALL CONTROLS LED Brightness Button BATTERY REPLACEMENT Press the LED Brightness Button to activate the LED lights and To replace the batteries in an intermittent unit, follow these steps: to cycle LED Intensity from High to Low to Off. Remove the cover from the electrical box on the wall. -
Page 56: Using The Remote Control
USING THE REMOTE CONTROL Transmitter (Remote Control with LCD Display) CAUTION The Proflame Transmitter uses a streamline design with a simple button layout and informative LCD display (Figure H). The transmitter and receiver are radio frequency devices. The Transmitter is powered by 3 AAA type batteries. A Mode Placing the receiver in or near metal may severely reduce the Button is provided to Index between the features and a signal range. - Page 57 USING THE REMOTE CONTROL Initializing the System Turn On the Fireplace Install the 4 AA batteries into the receiver battery bay. Note the Press the ON/OFF Button on the Transmitter. The Transmitter polarity of battery and insert into the battery bay as indicated on display will show all active Icons on the screen.
- Page 58 USING THE REMOTE CONTROL Remote Flame Control The Proflame GTM has six flame levels. With the system on, and the flame level at the maximum in the fireplace, pressing the Down Arrow Button once will reduce the flame height by one step until the flame is turned off.
- Page 59 USING THE REMOTE CONTROL Thermostat Operation Smart Thermostat (Transmitter Operation) The Remote Control can operate as a room thermostat. The The Smart Thermostat function adjusts the flame height in thermostat can be set to a desired temperature to control the accordance to the difference between the set point temperature comfort level in a room.
- Page 60 USING THE REMOTE CONTROL Button Lock Receiver This function will lock the buttons to avoid unsupervised The life span of the Receiver batteries depends on various operation. factors: quality of the batteries used, the number of ignitions of To activate this function, press the MODE and the UP Arrow the fireplace, the number of changes to the room thermostat set Button at the same time (Figure U).
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Page 61: Warranty
A bill of sale, cancelled check, or payment record in the owner’s manual. Empire will not warranty any should be kept to verify purchase date and establish Boulevard fireplace that is not installed by the selling warranty period. dealer or that dealer’s direct contract agents. - Page 62 Empire Comfort Systems Inc. Belleville, IL If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. www.empirecomfort.com Page 62 36776-0-0716...
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