Boulevard DVLL48BP92N-1 Installation Instructions And Owner's Manual

Boulevard DVLL48BP92N-1 Installation Instructions And Owner's Manual

Direct vent zero clearance gas fireplace heater

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FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Leave the building immediately.
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.
— Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
If not installed, operated and maintained
in accordance with the manufacturer's
instructions, this product could expose
you to substances in fuel or from fuel
combustion which can cause death or
serious illness.
WARNING
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
NOTE: Barrier required, may be sold separately.
INSTALLATION INSTRUCTIONS
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
WARNING
WARNING
HOT GLASS
WILL
CAUSE BURNS.
DO NOT TOUCH
GLASS
UNTIL COOLED.
NEVER
ALLOW CHILDREN
TO TOUCH GLASS.
AND OWNER'S MANUAL
DIRECT VENT ZERO CLEARANCE
GAS FIREPLACE HEATER
MULTIFUNCTION REMOTE (MF)
UL FILE NO. MH30033
This appliance may be installed in
an aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate.
This appliance is not convertible for use
with other gases, unless a certified kit is
used.
MODEL SERIES:
DVLL48BP92(N,P)-1
DVLL60BP90(N,P)-1
GAS-FIRED

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Summary of Contents for Boulevard DVLL48BP92N-1

  • Page 1 INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. DIRECT VENT ZERO CLEARANCE WARNING GAS FIREPLACE HEATER FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly MODEL SERIES: could result in serious injury, death or property damage.
  • Page 2 BEFORE YOU START SAMPLE WARNINGS AND DEFINITIONS: INSTALLATION CONSIDERATIONS - FIREPLACE INSTALLATION GUIDELINES DANGER When planning a fireplace installation, it’s necessary to determine: Indicates a hazardous situation which, if not avoided, will • Gas supply piping (right side entrance). result in death or serious injury. • Electrical supply requirements (120V, 60Hz, 1 Amp) (right side entrance) WARNING • DVLL60BP models include the factory installed Accent Light Indicates a hazardous situation which, if not avoided, assembly. The DVLL48BP models do not include the Accent could result in death or serious injury.
  • Page 3 CARTON CONTENTS & HARDWARE PACK #10 X ½” HEX HEAD SCREW 1” PHILLIPS SELF DRILLING SCREW NAILING FLANGES Items not shown to scale. INDEX QUANTITY DESCRIPTION NUMBER SUPPLIED Door Removal Tool (attached to fireplace) Product Registration Card AA Battery AAA Battery Wall Thimble Spacer (attached to fireplace) Cover Plate, Battery Box Remote Junction Box Cover Duplex Receptacle...
  • Page 4: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE INTRODUCTION ....................5 SPECIFICATIONS ....................6 ACCESSORIES ...................... 7 FBB20 BLOWER INSTALLATION ..............8 - 10 FIREPLACE DIMENSIONS ...................11 CLEARANCES ...................... 12 LOCATING FIREPLACE ..................13 VENT TERMINATION CLEARANCES ............14 - 15 GAS SUPPLY....................16 - 17 ELECTRICAL CONNECTIONS ..............18 - 19 INSTALLATION ....................
  • Page 5: Introduction

    INTRODUCTION Instructions to Installer The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/ Leave instruction manual with owner. NFPA 54* Natural Gas and Propane Installation Code, or CSA 2. Have owner fill out and mail Product Registration Card B149.1 in Canada.
  • Page 6: Specifications

    SPECIFICATIONS DVLL48BP DVLL60BP Input BTU/Hr Maximum 38,000 34,000 46,000 42,500 Input BTU/Hr Minimum 25,000 27,000 31,000 32,500 KWH (Maximum) 11.13 9.95 13.34 12.33 KWH (Minimum) 7.32 7.90 9.00 9.43 Orifice #29 (P280) #48 (P300) Air Shutter Opening 1/16-in Fully Open 1/16-in Fully Open Height without standoff 34-5/16 34-5/16 36-5/16-in 36-5/16-in Width 69-in 69-in 73-in 73-in Depth 18-5/8-in...
  • Page 7: Accessories

    ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. Contact your Empire Dealer for more accessory options. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., 918 Freeburg Ave., Belleville, Illinois 62220-2623. ACCESSORIES Description Accessory Model # Color Fireplace Models DVLL48BP DVLL60BP Ridgeback Liner* DVP48LPZ DVP60LPZ Bronze Porcelain Liner* DVP48LKR DVP60LKR Gloss Black Trim Kit - Beveled DF48BL DF60BL Black Trim Kit - Beveled DF48HP DF60HP Hammered Pewter Beveled Window Frame - 2 inches DF482NB DF602NB Nickel Brushed...
  • Page 8: Fbb20 Blower Installation

    FBB20 BLOWER INSTALLATION 3. Use a rag to wipe the inside bottom of the fireplace (where the blowers will be placed) to remove dirt or construction dust. 4. Place blowers on the floor behind the fireplace. Position the blowers with the two black connecting wires and green ground wire towards the left hand side when facing the back of the fireplace. See Figure 2. BLOWER ASSEMBLY PARTS LIST INDEX PART DESCRIPTION 35727 Blower Assembly - Single R11788...
  • Page 9 FBB20 BLOWER INSTALLATION Begin installing the left blower assembly into the bottom of 8. Next, install the right hand blower assembly towards the the fireplace. Once the blower is about half way in, secure right side of the access opening. The right hand edge of the wiring within the white plastic wire retention clips provided in blower base bracket should be about even with the right the fireplace. See Figure 4.
  • Page 10 FBB20 BLOWER INSTALLATION 10. Make sure the blower base brackets are pulled rearward against the bottom flange of the fireplace. The magnets on the blower base bracket will keep the blowers in place. See Figure 8. Figure 8 11. Re-attach the Blower Access Panel with the 11 screws removed in step 2. See Figure 1. 12.
  • Page 11: Fireplace Dimensions

    FIREPLACE DIMENSIONS DVLL48BP90 DVLL60BP90 INDEX DIMENSION DESCRIPTION LETTER Dimensions in Inches The maximum height of firebox face (excluding standoffs) 34-1/4 36-1/4 The maximum width of the firebox face (excluding nailing flanges) The maximum depth of the firebox 19-1/2 19-1/2 The height of the firebox opening The width of the firebox opening 52-1/4 64-1/4 The interior depth of the firebox (not shown) The rear exterior width of the firebox The height to the firebox standoffs 47-1/4 49-1/4 Width from the left side of the box to the centerline of vent 30-9/16 36-9/16 Depth from back of box to centerline of top vent...
  • Page 12: Clearances

    CLEARANCES Mantel Chart CLEARANCE TO COMBUSTIBLES 12” Back See Fig. 10 Side 3-in Floor 0-in Top Stand-off Bracket 0-in Top Framing Edge 13-in SEE MANTEL CHART FOR MAXIMUM MANTEL DEPTH 3” MINIMUM 34” 2” X 4” HEADER FINISHED WALL (COMBUSTIBLE) 22” SEE MANTEL CHART TOP FRAMING LEDGE FOR MINIMUM HEIGHT STAND-OFF 13”...
  • Page 13: Locating Fireplace

    LOCATING FIREPLACE CORNER CABINET INSTALLATION INSTALLATION FLUSH WALL ISLAND INSTALLATION INSTALLATION ANGLED CORNER INSTALLATION ROOM DIVIDER INSTALLATION Note: Island and Room Divider installation is possible as long as the horizontal portion of the vent system does not exceed 20 feet with a minimum vertical run of 8 feet. See details in Venting Section. Note: When installing this fireplace against an exterior wall, insulate to applicable insulation codes. When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions, a minimum of 8 inches clearance must be maintained from the perpendicular wall and the front opening of the fireplace. Figure 13 36459-6-0217 Page 13...
  • Page 14: Vent Termination Clearances

    VENT TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. INSIDE CORNER OUTSIDE CORNER RECESSED LOCATION “A” = COMBUSTIBLE 9” (229mm) “F” = COMBUSTIBLE 6” (152mm) = NONCOMBUSTIBLE 2” (51mm) = NONCOMBUSTIBLE 6” (152mm) BALCONY BALCONY WITH PERPENDICULAR SIDE WALL WITH NO SIDE WALL “C”...
  • Page 15 VENT TERMINATION CLEARANCES Canadian Installations1 US Installations2 Canadian Installations1 US Installations2 A= Clearance above grade, I= Clearance to service veranda, porch, deck, or 12 in (30 cm) 12 in (30cm) regulator vent outlet 3 ft (91 cm) 6 ft balcony B= Clearance to window or 6 in (15 cm) for appli- 6 in (15 cm) for appli- J= Clearance to nonme- 6 in (15 cm) for appli- 6 in (15 cm) for appli- door that may be open...
  • Page 16: Gas Supply

    GAS SUPPLY The gas pipeline can be brought in through the right side of the A gas valve and ground joint union should be installed in the gas fireplace. Consult the current National Fuel Gas Code, ANSI line upstream of the gas control to aid in servicing. It is required Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
  • Page 17 GAS SUPPLY Checking Manifold Pressures Gas Line Connection Both Propane and Natural gas valves have a built-in pressure Remove the access panel from the right side of the fireplace regulator in the gas valve. Natural gas models will have a shown in Figure 18 to access the gas valve, gas flex line, junction manifold pressure of approximately 3.5-in w.c. (.871 kPa) at the box, and system wiring. valve outlet with the inlet pressure to the valve from a minimum Attach the gas flex line to the pre-installed gas line. Refer to the of 4.5-in w.c. (1.120 kPa) for the purpose of input adjustment to Gas Supply section in this manual for details on the installation a maximum of 14.0-in w.c. (3.484 kPa). Propane gas models will requirements for the gas supply line. have a manifold pressure approximately 10.0-in w.c. (2.49 kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 10.8-in w.c. (2.68 kPa) for the purpose of input GAS LINE...
  • Page 18: Electrical Connections

    ELECTRICAL CONNECTIONS CAUTION All wiring should be done by a qualified electrician and shall be in compliance with all local, city and state building codes. Before making the electrical connection, make sure that the main power supply is disconnected. The fireplace, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70 (Latest Edition). A factory installed junction box is located on the lower right side of the fireplace. Wiring must be fed to the junction box and attached to the receptacle that is provided.
  • Page 19 ELECTRICAL CONNECTIONS Once the Junction box has been installed with the receptacle outlets facing inward towards the fireplace, locate the 3-prong power cord from the control module and plug into the receptical. The fireplace is supplied with a User Interface wall box that must be installed in a standard plastic outlet box (not provided). A low voltage orange or blue box is recommended. The user interface wall box must be placed in the wall within ten feet from the right side of the fireplace. A 10ft. battery and user interface extension wire harness is supplied.
  • Page 20: Installation

    INSTALLATION Framing To further prevent drafts, the wall shield and ceiling firestops This fireplace can be elevated off the floor provided that the should be caulked with caulk rated for a minimum of 300°F fireplace is properly supported by framing materials and the continuous exposure rating to seal gaps. Gas line holes and ceiling clearances are maintained. other openings should be caulked or stuffed with unfaced Fireplace framing can be built before or after the fireplace is set insulation. If the fireplace is being installed on a cement surface, in place.
  • Page 21 INSTALLATION 5. Secure fireplace to framing with nailing flanges. Preset depth Vent Pipe Clearance to suit facing material (flush or 1/2in set back depths). See Note: Maintain one inch of clearance around vertical vent pipe. Figure 25. See Figure 27. For horizontal vent, maintain a minimum 1 inch clearance to the bottom and sides of the vent, and 3 inch clearance to combustibles above the vent pipe. See Figure 28. VENT PIPE NAILING FLANGES SECURED TO...
  • Page 22 INSTALLATION Finishing Methods Vent Runs In planning the installation for the fireplace, it is necessary to install certain components before the fireplace is completely 2” X 4” HEADER positioned and installed. These include the direct vent system, gas piping and electrical wiring. FINISHED WALL (COMBUSTIBLE) The fireplace can be mounted on any of the following surfaces: 1. A flat, hard combustible or non-combustible surface. A raised wooden platform. TOP FRAMING LEDGE VERTICAL, 90-DEGREE ELBOW WITH HORIZONTAL NON-COMBUSTIBLE BOARD TERMINATION...
  • Page 23 INSTALLATION CORNER INSTALLATION - VERTICAL, 90 DEGREE ELBOW VERTICAL, 90 DEGREE ELBOW TO HORIZONTAL OUT THE TO HORIZONTAL OUT THE WALL WALL (12-in minimum rise before elbow) (12-in minimum rise before elbow) FIRESTOP SPACER (INCLUDED) “A” PIPE 90° ELBOW LENGTH NOTE: DIMENSIONS SHOWN WITH FRAMING VENT CAP SET ½”...
  • Page 24: Vent System Identification

    VENT SYSTEM IDENTIFICATION Begin the vent system installation by selecting the type of venting what systems are acceptable. Check all clearances and venting components. Identify if any problems exist in the vent system. to be installed and the path it will take. Verify clearances are met throughout the path of the venting system.
  • Page 25: Venting Fireplace - Top

    VENTING FIREPLACE - TOP WARNING Use flue restrictor for vertically terminated fireplaces only. Do not use for horizontally terminated fireplaces. Figures 37 to 40 show the location and recommended opening for the flue restrictor. Installation of restrictor before venting is attached. See Figure 37. Figure 40 Figure 37 NOTE: When installing flue restrictor, install with screw pointing downward. For installation of the restrictor after the venting is installed, remove (2) screws from each end of the flue baffle and set aside. Insert the restrictor up into the flue collar and position it as shown in Figures 38 & 39. Then, re-install the flue baffle. FLUE RESTRICTOR HARD ELBOW DIMENSIONS FIREPLACE...
  • Page 26 VENTING FIREPLACE - TOP Positioning the Fireplace Below Grade Installation Determine the exact position of the fireplace so the direct-vent When it is not possible to meet the required vent termination termination will be centered (if possible) between two studs. clearances of 12 inch (305 mm) above grade level, a snorkel This will avoid any extra framing. All vent kit pipes should be kit is recommended. It allows installation depth down to 7 inch assembled on the fireplace after the fireplace is moved into the (178 mm) below grade level. The 7 inch (178 mm) is measured final position.
  • Page 27 VENTING FIREPLACE - TOP To Use the Vent Graph EXAMPLE C: 1. Determine the height of the center of the horizontal vent If the horizontal run to the outer wall flange is 17 feet, the vertical pipe. Using this dimension on the Sidewall Vent Graph, dimension from the floor of the fireplace to the center of the locate the point it intersects with the slanted graph line. termination must not be less than 7 feet 6 inches. From the point of this intersection, draw a vertical line to the SPECIAL NOTE: For each 45° elbow installed in the horizontal bottom of the graph.
  • Page 28: Top Vent - Horizontal Termination

    TOP VENT - HORIZONTAL TERMINATION One 90° Elbow Two 90° Elbows Note: Subtract 3 feet from the total horizontal measurement for INSTALLED VERTICALLY each 90° elbow installed horizontally. Subtract 1-1/2 feet from the total horizontal measurement for each 45° elbow installed horizontally.
  • Page 29: Top Vent - Vertical Termination

    TOP VENT - VERTICAL TERMINATION No Elbows Three 90° Elbows Note: Subtract 3 feet from the total horizontal measurement for each 90° elbow installed horizontally. Subtract 1-1/2 feet from the total horizontal measurement for each 45° elbow installed horizontally. DIMENSIONS (in inches) MINIMUM MAXIMUM 120 (10ft) 480 (40ft) Figure 49 EXAMPLE VENT RUNS INITIAL PIPE A (Vertical) B (Horizontal) Two 90° Elbows LENGTH MINIMUM MAXIMUM (Dimensions in inches) 120 (10ft) 186 (15ft, 6in) 120 (10ft)
  • Page 30: Vertical Termination

    VERTICAL TERMINATION Locate and mark the center point of the vent pipe using a nail on CAUTION the underside of the roof. Drive the nail through the center point. Mark the outline of the roof hole around this center point. Treatment of firestop spacers and construction of the chase NOTE: Size of the roof hole dimensions depend on the pitch may vary with the type of building. These instructions are not of the roof. There must be a 1 inch (25 mm) clearance substitutes for the requirements of local building codes.
  • Page 31 VERTICAL TERMINATION Vertical Through-the-Roof Applications General Maintenance Your Gas Fireplace has been approved for: Inspect venting system semi-annually as follows: a) Vertical installations up to 40 feet in height. 1. Check for corrosion areas of the venting system exposed b) Two sets of 45 degree elbow offsets within these vertical to the elements. These will appear as rust spots or streaks installations. From 0 to a maximum of 8 ft. a vent pipe can be and, in extreme cases, holes.
  • Page 32: Dvvk-5F Flex Vent Instructions

    DVVK-5F FLEX VENT INSTRUCTIONS The DVVK-5F FLEX VENT KIT includes the following components: • (1) Horizontal Termination Cap • (1) 4-foot section of Flex vent with spacers (5-inch flue/ 8-inch outer pipe) with flue adapter collar • (1) Wall Firestop/Thimble Assembly • Hardware pack that includes band clamps and screws Maintain at least ½-inch rise for every 12 inches of vent run. CAUTION • Because of sharp edges, always use gloves when 5”...
  • Page 33 DVVK-5F FLEX VENT INSTRUCTIONS Prior to making the vent connections, apply high temperature sealant (1000°F min.) to the vent connections before securing with the band clamps provided. Note: the flue pipe end without the adapter is to be installed to the Termination Cap. 10. Apply sealant to the outside of the flue pipe adapter and connect to the flex flue pipe. Then insert the adapter into the fireplace flue. Secure flue adapter to the fireplace flue with a minimum of two screws provided.
  • Page 34: Framing And Finishing

    FRAMING AND FINISHING Installing Support Brackets Installing Firestops Install a horizontal pipe support used for each 3 feet of horizontal Firestops are required for safety whenever the vent system run to framing members. Allow 3 inch clearance to combustibles passes through an interior wall, an exterior wall, or a ceiling. above 8-inch diameter pipe and elbows, and 1 inch clearance to These firestops act as a firebreak heat shield and as a means both sides and bottom.
  • Page 35 FRAMING AND FINISHING Vertical Firestops Vertical runs of this system which pass through ceilings require the use of ONE ceiling firestop at the hole in each ceiling through which the vent passes. Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent. Drill a hole or drive a nail through this center point and check the floor above for any obstructions such as wiring or plumbing runs. Reposition the fireplace and vent system, if...
  • Page 36: Liner Installation

    LINER INSTALLATION NOTE: A liner is required for operation of this fireplace. Refer to the instructions that came with your liner for proper installation. DVP(48,60)LPZ - Bronze Ridgeback Liner Kit Figure 66 DVP(48,60)LKR - Black Porcelain Liner Kit Figure 67 Page 36 36459-6-0217...
  • Page 37: Glass Placement

    GLASS PLACEMENT Preparation of fireplace prior to decorative media placement Add the decorative crushed glass media of your choice at DVLL60BP: The accent glass panels are wrapped and this time. Crushed glass may cover the complete burner secured to the burner cover assembly with a cable tie for cover, accent glass panels, and burner screen.
  • Page 38: Multifunction Remote Operating Instructions

    MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Figure 69 TECHNICAL DATA Remote Control Supply voltage 4.5 V (three 1.5 V AAA batteries) Ambient temperature ratings 0-50°C (32 - 122°F) Radio frequency 315 MHz WARNING THE TRANSMITTER AND RECEIVER ARE RADIO FREQUENCY DEVICES. PLACING THE RECEIVER IN OR NEAR METAL MAY SEVERELY REDUCE THE SIGNAL RANGE.
  • Page 39 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Initializing the System for the First Time With the batteries already installed in the Transmitter, Remove the wall cover. Remove cover on the wall mounted push the On button. The Receiver will beep four times to battery back-up holder. See Figure 71. Install the four AA indicate the Transmitter’s command is accepted and sets to batteries into the wall mounted battery back-up holder then the particular code of that Transmitter.
  • Page 40 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Turn On the Fireplace With the system OFF, press the ON/OFF Button on the Transmitter. The Transmitter display will show some other active Icons on the screen. At the same time the Receiver will activate the fireplace. A single beep from the Receiver will confirm reception of the command. Turn OFF the Fireplace With the system ON, press the ON/OFF Button on the Transmitter. The Transmitter LCD display will only show the room temperature.
  • Page 41 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS The Thermostat Feature may be disabled if desired. Smart Thermostat (Transmitter Operation) With all the (3) AAA type batteries installed: The Smart Thermostat function adjusts the flame height in 1. Take out one AAA battery. accordance to the difference between the set point temperature 2. While re-inserting the AAA battery, Push and hold down the and the actual room temperatures.
  • Page 42 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Blower Control (Fan) Remote Dimmer Control (Light) If the fireplace is equipped with a hot air circulating fan, the The auxiliary function controls the AUX power outlet by the speed of the fan can be controlled by the Proflame system. dimmable light control. To activate this function, use the Mode The fan speed can be adjusted through six speeds. To activate Button (Figure 70) to index to the AUX icon. See Figures 87 and this function, use the Mode Button (Figure 70) to index the fan control icon.
  • Page 43 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Split Flow Control (Option not available for the DVLL60BP Remote Auxiliary Relay Control (optional with this fireplace) Series Fireplaces) The auxiliary function controls the AUX relay outlet. To activate this function use the Mode Button (Figure 70) to index to the The secondary burner is controlled by the split flow. To activate this function use the Mode Button (Figure 70) to index to the AUX icon (Figures 91 & 92). Pressing the Up Arrow Button will SPLIT FLOW mode icon. See Figures 89 and 90.
  • Page 44 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Continuous Pilot/Intermittent Pilot (CPI/IPI) Selection Button Lock With the system in OFF position press the Mode Button (Figure This function will lock the Buttons to avoid unsupervised 70) to index to the CPI mode icon. See Figures 93 and 94. operation. Pressing the Up Arrow Button will activate the CPI. Pressing the To activate this function, press the MODE and UP Buttons at the Down Arrow Button will return to IPI. A single beep will confirm same time. See Figure 95. the reception of the command.
  • Page 45 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Using the Fireplace without a Remote Control Lockout State Definition The fireplace can be turned ON (HI only) and OFF with the wall A lockout state is reached when an ignition error occurs. The switch. The fireplace flame ON/OFF is the only function that will lockout state will remain set in memory as long as the power operate; no flame adjustment, light or blower will work when supplies are applied.
  • Page 46: Control System Troubleshooting

    CONTROL SYSTEM TROUBLESHOOTING PROBLEM OBSERVED POSSIBLE CAUSE CORRECTIVE MEASURE WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch; do Gas odor during setup Gas Leak not use any phone in your building. Leave the building immediately. Immediately call your gas supplier from a neighbor’s phone.
  • Page 47 CONTROL SYSTEM TROUBLESHOOTING PROBLEM OBSERVED POSSIBLE CAUSE CORRECTIVE MEASURE Flame sensor dirty Clean pilot sensor Low gas pressure Check gas supply pressure Not enough fresh air for pilot Open door or window - ventilate Clogged or dirty burner ports Clean burner ports Move (optional) remote away from fire- (For fireplace equipped with optional ther- Burner & pilot light but will not stay lit place mostat or thermostat remote) Room tem- Set higher temperature on (Optional)
  • Page 48: Lighting Instructions

    LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance must be lighted with the remote control. C. Use only the remote control to operate the valve. When lighting the pilot, follow these instructions Never use tools.
  • Page 49 This page intentionally blank. 36459-6-0217 Page 49...
  • Page 50: Parts View

    PARTS VIEW 43 45 38 44 WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this fireplace may result in property damage or personal injury. Page 50 36459-6-0217...
  • Page 51: Parts List

    PARTS LIST PART NUMBER PART NUMBER INDEX INDEX DESCRIPTION DESCRIPTION DVLL48 DVLL60 DVLL48 DVLL60 30975 30975 Flue Outlet Assembly P280 Orifice #29 - Nat M170 M170 Gasket, Flue Outlet P209 Orifice #31 - Nat R7567 R7567 Inlet Vent Adaptor - 8-in P300 Orifice #48 - LP R7573 R7573 Gasket - Inlet Vent P245 Orifice #50 - LP 34431 34431 Rear Heat Shield R10915 R10915 Orifice Holder - Flexline...
  • Page 52: Component Wiring Diagram

    COMPONENT WIRING DIAGRAM COMBUSTION BLOWER USER INTERFACE/ PILOT TO LIGHTS BATTERY HOLDER GREEN ORANGE YELLOW AUX. WHITE BLACK WHITE GAS CONTROL VALVE LOOP BLOWER BLACK ORANGE WHITE POWER CORD BLACK WHITE TO JUNCTION GREEN ORANGE If any of the original wire as supplied with this fireplace must CAUTION be replaced, it must be replaced with equivalent gauge and Label all wires prior to disconnection when servicing controls.
  • Page 53: Maintenance And Service

    MAINTENANCE AND SERVICE Removing the Barrier Screen Wiring Lift the barrier up approximately 1/4in with one hand under the If any of the original wire supplied with this unit must be replaced, lower barrier frame edge to disengage the lower flange. Grasp it must be replace with 18 GA. 150°C wire or its equivalent. the top of the barrier and pull forward to disengage it. Remove the barrier by pulling straight forward. Replacing the Light Bulbs DVLL48BP - Optional Removing the Glass Door Assembly...
  • Page 54 MAINTENANCE AND SERVICE GAS VALVE AND CONTROL ACCESS INSTRUCTIONS 5. Remove the twelve 5/16in hex-head screws that secure the access cover plate on the right side of the firebox. See CAUTION Figure 102. Sharp Edges! Use gloves and eye protection when servic- ing the fireplace controls. NOTICE: To service or inspect the gas valve and control system after the fireplace has been installed, or if there is no right side outer accessibility, follow these steps for servicing the fireplace gas control valve.
  • Page 55 MAINTENANCE AND SERVICE ACCESSING THE CONTROL MODULE SERVICE Always turn off gas and electrical supply to the fireplace before Do not disassemble the gas control; it contains non-replaceable servicing the controls. components. Attempted disassembly or repair can damage the Remove the barrier screen and glass door assemblies, and control. set them aside in a safe location. Exactly follow the warnings and the lighting instructions. It is not necessary to remove decorative glass media from 1. Before lighting, smell around the fireplace area for gas. If the burner cover or accent glass panels to gain access to the the fireplace uses LP (bottled) gas, be sure to smell next...
  • Page 56 MAINTENANCE AND SERVICE Glass Door and Barrier Screen Removal and Replacement • Check Vent System Refer to page 53 for removal of the barrier screen and glass door The fireplace and venting system should be inspected before assemblies. initial use and at least annually by a qualified service person. Refer to the Parts View and Parts List on pages 50 and 51 to Inspect the external vent cap on a regular basis to make sure identify replacement parts such as the barrier screen and glass that no debris is interfering with the air flow.
  • Page 57: Important Safety Information

    IMPORTANT SAFETY INFORMATION • DO NOT put anything around the fireplace that will obstruct WARNING the flow of ventilation air. • DO NOT use this fireplace if any part has been under water. Read and follow these safety precautions prior to operating Immediately call a qualified service technician to inspect the this fireplace. Failure to follow these precautions may result fireplace and to replace any part of the control system and in death, injury, or property damage. any gas control which has been under water. •...
  • Page 58: Safety Information For Users Of Lp Gas

    SAFETY INFORMATION FOR USERS OF LP GAS Propane (LP-Gas) is a flammable gas which can cause fires The odorant in escaped gas can adsorb or absorb onto or into and explosions. In its natural state, propane is odorless walls, masonry and other materials and fabrics in a room. That and colorless.
  • Page 59: Requirements For Massachusetts

    REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment 3. SIGNAGE. A metal or plastic identification plate shall be installed in every dwelling, building or structure used in whole permanently mounted to the exterior of the building at a or in part for residential purposes, including those owned or minimum height of eight feet above grade directly in line with operated by the Commonwealth and where the side wall exhaust the exhaust vent termination for the horizontally vented gas vent termination is less than seven feet above finished grade in...
  • Page 60 FIREPLACE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes Page 60 36459-6-0217...
  • Page 61: Fireplace Service History

    FIREPLACE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes 36459-6-0217 Page 61...
  • Page 62: Master Parts Distributor List

    This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing F. W. Webb Company 1401 Willow Lake Boulevard 200 Locust Street Vadnais Heights, MN 55101 Hartford, CT 06114 Phone: 651-490-9191...
  • Page 63: Warranty

    WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specified below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. Empire will not warranty any Château, Boulevard, or Mantis fireplace that is not installed by the selling dealer or that dealer’s direct contract agents. This warranty applies to the original purchaser only and is not transferable. All warranty repairs must be accomplished by a qualified gas appliance technician. Limited Lifetime Parts Warranty – Combustion Chamber, Heat Exchanger, and Factory-Installed Glass If the combustion chamber, heat exchanger (see parts list) or factory-installed glass fails because of defective workmanship or material, Empire will repair or replace at Empire’s option. Limited Three-Year Parts Warranty – All Other Components (Except Remote Controls, Thermostats, Accessories and Replacement Parts) Should any part fail because of defective workmanship or material within three years from the date of purchase, Empire will repair or replace at Empire’s option. Limited One-Year Parts Warranty – Remote Controls, Thermostats, Accessories, and Parts Should any remote control, thermostat, accessory, or other part fail because of defective workmanship within one year from the date of purchase, Empire will repair or replace at Empire’s option.
  • Page 64 Empire Comfort Systems Inc. Belleville, IL If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. www.empirecomfort.com...

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