Table of Contents
Advertisement
Quick Links
See also:
Manual
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
If the information in this manual is not
followed exactly, a fire or explosion may
result causing property damage, personal
injury or loss of life.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do
not use any phone in your building.
•
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
•
If you cannot reach your gas supplier,
call the fire department.
— Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
This is an unvented gas-fired heater. It uses air
(oxygen) from the room in which it is installed.
Provisions for adequate combustion and
ventilation air must be provided.
Refer to pages 15.
INSTALLATION INSTRUCTIONS
WARNING
CONTEMPORARY
LINEAR VENT-FREE
GAS FIREPLACE MODEL
VFLL60SP90L(N,P)-1
This appliance may be installed in an aftermarket,
permanently located, manufactured (mobile)
home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases.
GAS-FIRED
UL FILE NO. MH46389
This series is design certified in
accordance with American National
Standard Institute (ANSI) Z21.11.2
by the Canadian Standards
Association Laboratories (CSA) as
an Unvented Room Fireplace and
should be installed according to
these instructions.
Advertisement
Table of Contents
Troubleshooting
Subscribe to Our Youtube Channel
Related Manuals for Boulevard VFLL60SP90LP-1
Summary of Contents for Boulevard VFLL60SP90LP-1
-
Page 1: Installation Instructions
INSTALLATION INSTRUCTIONS INSTALLER: CONTEMPORARY Leave this manual with the appliance. LINEAR VENT-FREE CONSUMER: GAS FIREPLACE MODEL Retain this manual for future reference. VFLL60SP90L(N,P)-1 WARNING If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. -
Page 2: Table Of Contents
TABLE OF CONTENTS SECTION PAGE Before You Start ............................3 - 4 Carton Contents ............................5 Hardware Pack ............................6 Important Soot Prevention Steps ....................... 7 Product Specifications ..........................8 Homeowner Reference Information ......................8 Accessories ..............................9 Introduction .............................. 10 Important Safety Information ........................ -
Page 3: Before You Start
BEFORE YOU START UNPACKING THE FIREPLACE Carefully remove the bundle from inside the fireplace. This bundle contains two center glass supports and the burner Remove the screws securing the plywood top to the corner deflector glass panels. Put the bundle in an out-of-the-way supports. -
Page 4: Before You Start
BEFORE YOU START SAMPLE WARNINGS AND DEFINITIONS: If the fireplace is installed directly on carpeting, tile or other combustible material other than wood flooring, it must be installed DANGER on a metal or wood panel extending the full width and depth of the fireplace. -
Page 5: Carton Contents
CARTON CONTENTS CARTON CONTENTS Items not shown to scale. Index Quantity Description Supplied Fireplace Non-combustible Board - Top Non-combustible Board - Side Front Glass Burner Glass Side Burner Glass Bushing Standoff Bracket Receptacle Remote AA Battery AAA Battery Hardware Pack AC Adaptor Wall Mounted Control Box Remote Receiver... -
Page 6: Hardware Pack
HARDWARE PACK HARDWARE PACK CONTENTS #4 X ½” PHILLIPS SCREW #10 X ½” HEX HEAD SCREW #8 X 1½” PHILLIPS SCREW NAILING FLANGE (Not to scale) Quantity Description Supplied 4 x 1/2 Phillips Screw 10 X 1/2 Hex Head Screw #8 x 1 1/2 Inch Screw Nailing Flange See Parts Lists on page 46 for replacement parts. -
Page 7: Important Soot Prevention Steps
IMPORTANT SOOT PREVENTION STEPS IMPORTANT NOTICE INSTALLER - SERVICE PERSON - HOMEOWNER SOOT MAY BE CREATED IF THE FOLLOWING DIRECTIONS ARE NOT FOLLOWED A vent-free fireplace or burner draws room air to support combustion. Verify the air shutter for the correct setting. Refer to page 8 for Lightweight particles suspended in the air –... -
Page 8: Product Specifications
PRODUCT SPECIFICATIONS VFLL60SP90LP (LP GAS) VFLL60SP90LN (NAT GAS) Input BTU/HR Maximum 38,500 40,000 Input BTU/HR Minimum 29,000 25,000 Orifice 1.8mm NOTICE: Air shutter settings are factory set and may not be altered. GAS SUPPLY PRESSURES (inches water column) GAS TYPE MAXIMUM MINIMUM MANIFOLD... -
Page 9: Accessories
ACCESSORIES REQUIRED ACCESSORIES PART NUMBER DESCRIPTION VFLL60 DG1CLF Decorative Glass, Crushed - Clear Frost (One kit per one square foot) Recommended DG1BKP Decorative Glass, Crushed - Black Polished (One kit per one square foot) DG1BUC Decorative Glass, Crushed - Blue Clear (One kit per one square foot) DG1BCR Decorative Glass, Crushed - Copper Reflective (One kit per one square foot) DG1BZR... -
Page 10: Introduction
INTRODUCTION INSTRUCTIONS TO INSTALLER The term qualified agency means any individual, firm, corporation or company which either in person or through a representative Leave instruction manual with owner after installation. is engaged in and is responsible for (a) the installation or Have owner register online or fill out and mail the Product replacement of gas piping or (b) the connection, installation, Registration Card supplied with the unvented fireplace. -
Page 11: Important Safety Information
IMPORTANT SAFETY INFORMATION WARNING DANGER When used without adequate combustion and ventilation air, The installer is responsible for the verifying the correct appliance may give off CARBON MONOXIDE, an odorless, position of the air shutter and adjusting it if required. If not poisonous gas. -
Page 12: Safety Information For Users Of Lp Gas
SAFETY INFORMATION FOR USERS OF LP GAS Propane (LP Gas) is a flammable gas which can cause fires and SOME POINTS TO REMEMBER explosions. In its natural state, propane is odorless and colorless. • Learn to recognize the odor of LP Gas. Your local LP Gas You may not know all the following safety precautions which can Dealer can give you a Scratch and Sniff pamphlet. -
Page 13: Important Installation Guidelines
IMPORTANT INSTALLATION GUIDELINES PROPER PRIMARY AIRFLOW INTO BURNER TELEVISION CONSIDERATIONS For proper burner operation and flame appearance, the flow of Installing a television above a fireplace has become increasingly primary air into the venturi tube, located at the gas inlet of the popular;... -
Page 14: Provisions For Adequate Combustion & Ventilation Air
PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR This heater shall not be installed in a confined space unless provisions DIVIDER are provided for adequate combustion and ventilation air. The National Fuel Gas Code defines a confined space as a space whose FIREPLACE volume is less than 50 cubic feet per 1,000 Btu per hour (4.8m per kw) -
Page 15: Fireplace Dimensions
FIREPLACE DIMENSIONS ELECTRICAL ACCESS GAS LINE ACCESS HOLES IN STANDOFF GAS LINE ACCESS VFLL60SP INDEX DIMENSION DESCRIPTION DIMENSION LETTER INCHES The maximum height of firebox face (excluding standoffs) 22-1/4 The maximum width of the firebox face (excluding nailing flanges) 64-3/4 The maximum depth of the firebox 11-3/4 The height of the firebox opening... - Page 16 FIREPLACE DIMENSIONS ELECTRICAL ACCESS GAS LINE ACCESS HOLES IN STANDOFF GAS LINE ACCESS VFLL60SP INDEX DIMENSION DESCRIPTION DIMENSION LETTER INCHES The maximum height of firebox face (excluding standoffs) 22-1/4 The maximum width of the firebox face (excluding nailing flanges) 64-3/4 The maximum depth of the firebox 14-7/16 The height of the firebox opening...
-
Page 17: Clearances
CLEARANCES WARNING WARNING If installed on an outside wall, order DFEV60SS. See framing Do not put screws through large non-combustible board and clearances for outside wall in instructions. (Option 3) and into the fireplace. Attach screws only in standoffs. MANTEL CLEARANCES FINISHED WALL FINISHED WALL FLAT MANTEL SHELF... -
Page 18: Framing Options
FRAMING OPTIONS READ THIS BEFORE YOU BEGIN FRAMING OPTION 1 allows you to install the non-combustible board to within 1/16 inch of the flange around the fireplace opening. By taping the This versatile fireplace can be installed in a variety of ways. Finishing joints between the non-combustible board and the surrounding Options 1 and 2 are for the fireplace face that opens to an interior wallboard and then expertly finishing the wall with plaster or high-... - Page 19 FRAMING OPTIONS (CONT'D) OPTION 1 - OPTION 1 OPTION 1 - OPTION 2 OPTION 2 - OPTION 2 OPTION 1 - OPTION 3 OPTION 2 - OPTION 3 Figure 18 - Framing Dimensions A 37355-0-0217 Page 19...
-
Page 20: Adding Nailing Flanges & Standoff Brackets
ADDING NAILING FLANGES & STANDOFF BRACKETS At the top and bottom of the fireplace, use pliers to bend 3d. Secure the outer glass and frame to the top of the fireplace. each side standoff 90 degrees away from the cabinet. See See Figure 22. -
Page 21: Adding Nailing Flanges & Standoff Brackets
ADDING NAILING FLANGES & STANDOFF BRACKETS 3f. Repeat for the other side. The brackets have a perforation at the bottom of each side. Bend them at the perforation. See Figure 28. Figure 24 - Option 1 Figure 28 9a. OPTION 1 - Secure the brackets to the fireplace top with screws. - Page 22 CLEAN FACE - NAILING FLANGES & STANDOFF BRACKETS 10a. OPTION 1 - Secure standoff brackets with drywall screws to the framed opening above the fireplace as shown in Figure 31. SCREW INTO EACH BRACKET Figure 31 - OPTION 1 10b. OPTION 2 - Secure 6 standoff brackets with drywall screws to the framed opening above the fireplace as shown in Figure 32.
-
Page 23: Utility Installation
UTILITY INSTALLATION Bring the gas supply through the left side of the fireplace to Never use an exposed flame to check for leaks. Fireplace must connect to the burner. See Figures 33 and 34. Consult the be disconnected from piping at inlet of control valve and pipe current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149 capped or plugged for pressure test. - Page 24 UTILITY INSTALLATION (CONT'D) LEFT SIDE OF FIREPLACE FRONT OF FIREPLACE GAS FLEX LINE Figure 35 Shut-off valve must be accessible after installation. A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing. The National Fuel Gas Code requires that a drip leg be installed near the gas inlet.
- Page 25 UTILITY INSTALLATION (CONT'D) JUNCTION BOX WIRING INSTALLATION Remove the electrical access cover panel from the left end of the fireplace. See Figure 39. A factory-installed junction box is located at the lower left corner inside the firebox. For 120V electrical requirements install the electrical receptacles into the junction box.
- Page 26 UTILITY INSTALLATION (CONT'D) 10. Install the wall-mounted control box within 6 feet to the right 12. Route the yellow LED wire harness with a gray remote side or 4 feet from the left. See Figure 40. receiver harness through the bushing. Mount the controls and connect the wiring.
- Page 27 UTILITY INSTALLATION (CONT'D) 16. Set IPI/CPI switch located under the burner box on the left side below the valve. See Figure 45. I P I M O D C P I M O Figure 45 The electronic control valve system includes the ability to switch the pilot from a standing pilot mode to an intermittent pilot mode.
-
Page 28: Utility Installation
UTILITY INSTALLATION (CONT'D) WIRING DIAGRAM IGNITOR SENSOR CPI/IPI PILOT SWITCH GREEN BLUE BLUE ORANGE WHITE WHITE REMOTE RECEIVER YELLOW + ON REMOTE - OFF EXTENSION HARNESS BLACK BLACK NOT USED GAS CONTROL VALVE (GND) AC/DC POWER ADAPTOR ELECTRONIC CONTROL MODULE NOT USED The wire terminals shown in Figure 46 are not connected. -
Page 29: Installation Option 1 - Clean Face
INSTALLATION OPTION 1 - CLEAN FACE NOTICE: The steps on pages 29, 30 and 31 are for installation OPTION 1 - Clean Face. This type of installation will allow for finishing around the fireplace face with high-temperature paint. See pages 32, 33 and 34 for installing the fireplace for installation OPTION 2 - Flush Mount. See pages 36 - 37 for installing OPTION 3 - Exterior Decorative Front. - Page 30 OPTION 1 - CLEAN FACE ( NON-COMBUSTIBLE BOARD INSTALLATION NOTICE: If installing a decorative front, an offset between the FINISHED finishing materials and fireplace opening is required. Refer to the PAINTED WALL installation instructions provided with the decorative front before framing the opening.
-
Page 31: Option 1 - Clean Face (Non - Combustible Board Installation)
OPTION 1 - CLEAN FACE ( NON-COMBUSTIBLE BOARD INSTALLATION Install non-combustible board provided with the fireplace. See Figure 51. • Do not attach non-combustible board to the fireplace. Attach non-combustible board only to framing and standoffs. • Space non-combustible board 1/16 inch off of fireplace opening flanges to allow for expansion during operation. -
Page 32: Installation Option 2 - Flush Mount
INSTALLATION OPTION 2 - FLUSH MOUNT NOTICE: The steps on pages 32, 33, and 34 are for installation OPTION 2 - Flush Mount. This type of installation will allow for applying tile, marble, stone or other non-combustible materials over the face of the fireplace cabinet up to the flange opening. - Page 33 OPTION 2 - FLUSH FACE ( NON-COMBUSTIBLE BOARD INSTALLATION NOTICE: If installing a decorative front, an offset between the finishing materials and fireplace opening is required. Refer to the installation instructions provided with the decorative front before framing the opening. NC TILE OR OTHER MATERIAL •...
-
Page 34: Option 2 - Flush Face (Non - Combustible Board Installation)
OPTION 2 - FLUSH FACE ( NON-COMBUSTIBLE BOARD INSTALLATION Install non-combustible board provided with the fireplace. See Figure 56. • Do not attach non-combustible board to the fireplace face. Attach non-combustible board only to the framing and standoffs. • Space non-combustible board 1/16 inch off of fireplace opening flanges to allow for expansion during operation. -
Page 35: Installation Option 3 - Finishing Exterior Decorative Front
INSTALLATION OPTION 3 ( FINISHING EXTERIOR DECORATIVE FRONT NOTICE: The fireplace must be protected during finishing. Do not 3b. Exterior non-combustible finishing material is placed over the face of the outdoor kit. See Figure 61. allow acid wash to get onto the fireplace. The stainless may be covered in full or in part by a non-combustible stone, tile or other finishing material. -
Page 36: Decorative Glass Installation
DECORATIVE GLASS INSTALLATION Apply the crushed glass to the shaded area only. See Figure WARNING 63. Use enough to cover the area of the fireplace, but do not allow the media to reach higher than the flange surrounding Failure to position the parts in accordance with the diagrams the burner. -
Page 37: Decorative Glass Installation
DECORATIVE GLASS INSTALLATION (CONT'D) TOP VIEW Replace the glass front into the fireplace by placing the right TOP VIEW GLASS PANEL side into the slots in the firebox. Carefully angle in the left side of the glass and then slide the glass to the left. Settle TOP VIEW the glass into the slots by gently lowering it. -
Page 38: Lighting Instructions
LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which can be lit by hand or by C. -
Page 39: Pilot Flame Characteristics
PILOT FLAME CHARACTERISTICS Figure 68 shows a correct pilot flame pattern. The correct flame Flames from the pilot (front center of burner) as well as the main will be blue and will extend beyond the flame sensor. The flame flame should be visually checked as the fireplace is installed. will surround the flame sensor just below the tip. -
Page 40: Proflame - Ip Control System
PROFLAME - IP CONTROL SYSTEM TECHNICAL DATA Remote Control Supply voltage 4.5 V (three 1.5 V AAA batteries) Ambient temperature 0-50°C (32 - 122°F) ratings Radio frequency 315 MHz RECEIVER Supply voltage 6.0 V (four 1.5 V AA batteries) Ambient temperature 0-60°C (32 - 140°F) ratings Figure 63 - Transmitter LCD display... -
Page 41: Troubleshooting
TROUBLESHOOTING BRIEF DESCRIPTION OF THE COMPONENTS The Digital Fireplace Control (DFC) is an automatic gas ignition system based on a single micro-controller core. This control manages all functions related to ignition, flame sensing and supervision for atmospheric applications. The DFC can be set to provide continuous or intermittent ignition control sequences and flame monitoring with safety shutdown in case of failure. - Page 42 TROUBLESHOOTING (CONT'D) PROBLEM OBSERVED POSSIBLE CAUSE CORRECTIVE MEASURE What To Do If You Smell Gas Gas odor during setup Gas Leak Do not try to light any appliance. Do not touch any electrical switch; Do not use any phone in your building. Immediately call your gas supplier from a Gas odor before first ignition Gas Leak...
-
Page 43: Trouble Shooting
TROUBLESHOOTING (CONT'D) PROBLEM OBSERVED POSSIBLE CAUSE CORRECTIVE MEASURE Flame sensor dirty Clean pilot sensor Low gas pressure Check gas supply pressure Not enough fresh air for pilot Open door or window - ventilate Clogged or dirty burner ports Clean burner ports (For fireplace equipped with optional Move (optional) remote away from fireplace thermostat or thermostat remote) Room... -
Page 44: Exploded View
EXPLODED VIEW BURNER ASSEMBLY WALL PANEL ASSEMBLY LED REPLACEMENT KIT WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury. Page 44 37355-0-0217... -
Page 45: Parts List
PARTS LIST INDEX PART NO. INDEX PART NO. DESCRIPTION DESCRIPTION VFLL60SP VFLL60SP 36787 Standoff Bracket (6 Required) R11234 Valve - LP Non-Combustible Board - Top R11233 Valve - NAT 36774 (2 Required) P313 Fitting - Orifice Holder Non-Combustible Board - Side P304 Orifice - LP 36825... -
Page 46: Service Technician Notes
SERVICE TECHNICIAN NOTES Date Dealer Name Service Technician Name Service Performed/Notes Page 46 37355-0-0217... -
Page 47: Master Parts Distributor List
Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing F. W. Webb Company 1401 Willow Lake Boulevard 200 Locust Street Vadnais Heights, MN 55101 Hartford, CT 06114... -
Page 48: Warranty
WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specified below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual.
Need help?
Do you have a question about the VFLL60SP90LP-1 and is the answer not in the manual?
Questions and answers