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Summary of Contents for LEYBOLD CP 065B
- Page 1 Dry Claw Vacuum Pumps CP 065B, CP 150B, CP 300B Operating instructions 301007389_002_C1 Original instructions...
- Page 2 Copyright notice ©Leybold GmbH. All rights reserved. Published: 12/8/2023 Trademark credit Leybold and the Leybold logo are trademarks of Leybold GmbH, Bonner Strasse 498, D-50968 Cologne. Disclaimer The content of this manual may change from time to time without notice.
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Page 3: Table Of Contents
6.2.5 Acclimatization....... 6.3 Electrical connections......40 301007389_002_C1 - © Leybold 3... - Page 4 Accessories........56 Legal declarations......57 4 301007389_002_C1 - © Leybold...
- Page 5 ......... 22 Figure 8. Vacuum pump dimensions - CP 065B...
- Page 6 Spare kit....... . . 47 Table 11: Accessories......56 6 301007389_002_C1 - © Leybold...
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Page 7: Safety And Compliance
NOTICE: Information about properties or instructions for an action which, if ignored, will cause damage to the equipment. We reserve the right to change the design and the stated data. The illustrations are not binding. 301007389_002_C1 - © Leybold 7... -
Page 8: Safety Symbols
Symbol – Waste Electrical & Electronic Equipment (WEEE) The equipment must be discarded carefully. Obey local and national regulations for disposal of this equipment. Identifies compliant prod‐ uct supplied without a manufacturing date. 8 301007389_002_C1 - © Leybold... -
Page 9: Important Safety Information
Risk of loss of warranty. We will disclaim all responsibility for any damage or injury if you do not follow the safety precautions. You must follow all normal caution and care required for installation, operation, maintenance and repair, even if not stated in this manual. 301007389_002_C1 - © Leybold 9... -
Page 10: Safety Precautions During Installation
Risk of damage to system in case of incorrect connections. While installation first connect the inlet and outlet mechanically and then make the electrical connections. Make sure the inlet and outlet connections are correct before start- 10 301007389_002_C1 - © Leybold... - Page 11 "DANGER: This machine is remotely controlled and can start without warning" Before any maintenance or repair, the operator must make sure that: ▪ the pump is stopped ▪ ▪ the isolation switch is open and locked ▪ 301007389_002_C1 - © Leybold 11...
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Page 12: Safety Precautions During Operation
Risk of burns caused by contact with hot operating fluids. Avoid contact with operating fluid or lubricants during system operation. CAUTION: PRESSURE AT SUCTION NOZZLE Risk of damage to the pump. Make sure that the pressure at suction nozzle is less than the atmospheric pressure. 12 301007389_002_C1 - © Leybold... - Page 13 If the pump has been configured to be used as an overpressure pump, do not use the pump as a vacuum pump 301007389_002_C1 - © Leybold 13...
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Page 14: Safety Precautions During Maintenance Or Repair
11. Do not use a light source with a flame to examine the inner side of the pump. 12. Make sure that no tools, parts or other items are left in or on the pump. 14 301007389_002_C1 - © Leybold... - Page 15 17. Do not use caustic solvents which can damage the materials of the air net, (for example, the polycarbonate bowls). 18. Faults or wearing of seals can cause leakage of oil lubricant. Prevent the dispersion in soil and pollution of the other materials. 301007389_002_C1 - © Leybold 15...
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Page 16: General Description
The mass flow rate will decrease with a decrease in (absolute) pressure. A flow rate must be shown at a specified vacuum level when you use throughput or mass flow rate. 16 301007389_002_C1 - © Leybold... -
Page 17: Pressure Pumps And Variable Speed Drive
The pump is designed for complete flexibility and quick access to all parts. The pump mainly includes dry claw element, gearbox, electric motor and drive train. All the components are mounted on a common base frame. 301007389_002_C1 - © Leybold 17... -
Page 18: Electric Motor
This has the effect of internal cooling. ▪ Silencer ▪ To improve the level of comfort during operation, the pump is equipped with a silencer. 18 301007389_002_C1 - © Leybold... -
Page 19: General Pump View
Figure 2. Vacuum pump with canopy Noise reducing canopy Inlet non-return valve Drive motor (Fixed speed) Air outlet Figure 3. Vacuum pump without canopy Gearbox Element Vacuum relief valve Exhaust silencer Oil drain plug Oil sight glass 301007389_002_C1 - © Leybold 19... -
Page 20: Flow Diagram
The gearbox oil is cooled down by recirculation and convection from the fan. In many cases the process gas can also cool the element. 20 301007389_002_C1 - © Leybold... -
Page 21: Condensate System
When the pump is delivered, the drain port is sealed with a threaded plug. It can be exchanged by a connector with tube to drain the condensate. You must obey your local regulations applicable for water drainage. 301007389_002_C1 - © Leybold 21... -
Page 22: Figure 6. Position Of Vacuum Relief Valve
General description Figure 6. Position of vacuum relief valve Vacuum relief valve Drain port Figure 7. Position of vacuum relief valve for CP300B 60Hz versions Vacuum relief valve 22 301007389_002_C1 - © Leybold... -
Page 23: Technical Data
1050 Maximum (absolute) inlet pressure 15.22 mbar(a) 1013 Outlet pressure mbar(a) (vacuum pump) 14.7 4.3 Pump data Note: The readings are valid only when the pump operates in the conditions described in Table: Reference condition. 301007389_002_C1 - © Leybold 23... -
Page 24: Table 4: Common Pump Data
Connection outlet US GAL 0.185 0.185 0.39 Oil capacity Imp. GAL 0.153 0.153 0.329 cu.ft. 0.024 0.024 0.052 Noise level (50 Hz) dB(A) Noise level (60 Hz) dB(A) * for continuous operation # is within +/- 10-15% tolerance. 24 301007389_002_C1 - © Leybold... -
Page 25: Motor Data
230 (Δ) 230 (Δ) 19.1 22.5 2960 3560 1.09 22.5 3555 1.09 (YY) CP 300B 380 (Δ) 13.7 3555 1.09 400 (Y) 2955 460 (Δ) 11.3 3555 1.09 500 (Δ) 575 (Δ) 2960 3555 1.09 301007389_002_C1 - © Leybold 25... -
Page 26: Electrical Cable Size And Fuses
CLAWVAC CP 065B 230/460V 60Hz 3Ph 10780065V21 CLAWVAC CP 065B w/o motor 50Hz 10780065V22 CLAWVAC CP 065B w/o motor 60Hz 17510065V00DGN CLAWVAC CP 065B IE4 400V 50Hz 3Ph 17510065V01DGN CLAWVAC CP 065B IE4 VSD 380-460V 10780150V01 CLAWVAC CP 150B 200-230V 50Hz 3Ph 10780150V02... -
Page 27: Table 8 Currents And Fuses
Fuse sizes are calculated to give the necessary protection to the cable against short circuits. ▪ Fuse calculations for cUL and UL ▪ The recommended fuse size is the maximum fuse size to protect the motor against short circuit. 301007389_002_C1 - © Leybold 27... - Page 28 40 °C 45 °C 50 °C 55 °C tion (86 °F) (104 °F) (113 °F) (122 °F) (131 °F) < 32 A < 28 A < 25 A < 23 A < 20 A 4 mm < 41 A < 36 A < 32 A < 29 A < 25 A 6 mm 28 301007389_002_C1 - © Leybold...
- Page 29 ▪ ▪ Add 10% to the total pump current (ItotPack or ItotFF from the ▪ tables) and divide by √3 ▪ Multiply the ampacity of the cables with 0.8 (refer to table ▪ A.52.17 (52-E1)) 301007389_002_C1 - © Leybold 29...
- Page 30 28.3.2: “Capacity shall have 125% of the full load current”) ▪ Install the specified maximum fuse on each cable. ▪ ▪ Parallel supply cable (2 x 3 phases + 2 PE - configuration (2)): ▪ 30 301007389_002_C1 - © Leybold...
- Page 31 ▪ For an AWG4, the maximum current is 85 A x 0.8 = 68 A, ▪ which is not sufficient. For an AWG3, the maximum current is 100 x 0.8 = 80 A. So, 2 parallel cables of 3 x AWG3 + 2 x AWG8 are sufficient. ▪ Install 80 A fuses on each cable. ▪ 301007389_002_C1 - © Leybold 31...
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Page 32: Instructions For Use
▪ Do not make changes to the pump by welding, drilling or by other ▪ mechanical methods without the written permission of the manufacturer. ▪ Only use oil as specified by the manufacturer. ▪ ▪ The pressure and temperature of the pump must be clearly indicated. ▪ 32 301007389_002_C1 - © Leybold... -
Page 33: Installation
Installation 6 Installation 6.1 Dimension drawings Figure 8. Vacuum pump dimensions - CP 065B Position for eyebolt M16 Inlet flange G1 1/4" Pallet mounting holes Floor mounting holes 4 x M10 2xØ11/1xØ12 Drainage hole M16 x 1.5 Outlet flange G1 1/4" Variable dimensions... -
Page 34: Figure 9. Vacuum Pump Dimensions - Cp 150B
Variable dimensions Centre of gravity Type inch inch inch inch inch inch CP 150B* 36.1 16.1 21.1 11.4 10.1 Dimension tolerances = +/- 10 mm (0.4 inch). * Additional silencer is not included in these dimensions. 34 301007389_002_C1 - © Leybold... -
Page 35: Figure 10. Vacuum Pump Dimensions - Cp 300B
Centre of gravity Type inch inch inch inch inch inch CP 300B* 1043 41.1 20.0 24.8 12.9 11.3 Dimension tolerances = +/- 10 mm (0.4 inch). * Additional silencer is not included in these dimensions. 301007389_002_C1 - © Leybold 35... -
Page 36: Installation Proposal
Environmental conditions must comply with the protection class of the motor as marked on its name plate. ▪ You must install thermal insulation for protection against the intense heat ▪ which can be generated around the exhaust of the pump. 36 301007389_002_C1 - © Leybold... -
Page 37: Piping Connection
5 micron or less is ideal. Make sure that the volume of the pipe is big enough to have a correct regulation of the unit. If this is not possible, install a correctly sized vessel. 301007389_002_C1 - © Leybold 37... -
Page 38: Ventilation
10 Pa 6.2.3 Outdoor installation As standard, the pump is designed for indoor use. Weather resistant variants are designed to be located in outdoor conditions with limitations defined in Table: Limitations. please take special precautions and contact 38 301007389_002_C1 - © Leybold... -
Page 39: Position The Pump
▪ The motor is also equipped with an eyebolt but it is designed only for ▪ the motor. You must use the eyebolt installed at the pump for lifting the pump assembly. Do not use the motor eyebolt. 301007389_002_C1 - © Leybold 39... -
Page 40: Acclimatization
25 and the motor data plate for motor current details. The pump is delivered without electrical cable and switch. For the electrical connection, check the diagram inside the terminal box or on the motor data plate. 40 301007389_002_C1 - © Leybold... -
Page 41: Pictographs
Your local legislations may require you to install an emergency stop device to stop the pump in case of any hazardous situation. Consult us for details. 6.4 Pictographs Figure 13. Pictograph Warning: Voltage Warning: Hot surface Rotation direction of fan 301007389_002_C1 - © Leybold 41... -
Page 42: Operation
▪ The pump can automatically restart after the voltage failure (if ▪ activated, contact us). ▪ The pump is automatically controlled and can be automatically ▪ restarted. ▪ The pump can be remotely controlled. ▪ 42 301007389_002_C1 - © Leybold... -
Page 43: Start The Pump
3. Pour oil in the gearbox. Make sure that the oil is not above the maximum oil level marked on Figure: Oil level warning label. 4. Close the filler plug. 5. Remove all oil spills on the pump and the floor. 301007389_002_C1 - © Leybold 43... -
Page 44: Stop The Pump
7.5 Taking out of operation To take the pump out of operation, set the voltage to off and disconnect the pump from the mains power supply. 44 301007389_002_C1 - © Leybold... -
Page 45: Maintenance
The longer interval checks must include the shorter interval checks. 8.1 Preventive maintenance schedule CAUTION: PUMP LEAKAGE Risk of damage to equipment. You must seal the leaks immediately and replace the damaged hoses or the flexible joints. 301007389_002_C1 - © Leybold 45... -
Page 46: Table 9 Preventive Maintenance Schedule
Replace the shaft seals and bushings at module side Replace oil 20000 hours or 15000 hours or 10000 hours or Inlet valve overhaul every 4 years* every 3 years* every 2 years* Clean element fan Replace motor coupling element 46 301007389_002_C1 - © Leybold... -
Page 47: Spare Kit
Gasket, flat 22 x 15.1 x 2, Viton, 83 dur 23955165 C-Visit Kit Dry Claw CP 300B GK9100014 O-ring 280 x 3 FKM 100002073 O-ring 60 x 6 FKM 6547859 O-ring 56.2 x 2.62 FKM 0663212087 301007389_002_C1 - © Leybold 47... - Page 48 Spring lock washer DIN 127 - B 6 - A2 03161386 Gasket, flat 22 x 15.1 x 2, Viton, 83 dur 23955165 D-Visit Kit Dry Claw CP 065B GK9100016 O-ring 210 x 3 FKM 23970202 O-ring 42 x 5 FKM...
- Page 49 GK9100026 6544977 Radial lip seal Sealbus 6542277 6544981 Circlip Claw Fixing Kit Dry Claw CP 065B GK9100027 6548251 Hex. screw ISO 4017 - M8 x 30 - 12.9 6546291 Thrust washer, M8 - 10.9 6544980 Gripring 35 x 40 x 7...
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Page 50: Oil Specification
For information on oil capacity, refer to Table: Vacuum pump data on page 24. Oil specification Part number GL+ Xpand 150 3002614073 8.4 Adjustments and servicing procedures 8.4.1 Fill the oil 1. Remove the filler plug. 50 301007389_002_C1 - © Leybold... -
Page 51: Clean Fans And Vent Holes
Keep the external body (canopy) fans, motor fan, element cooling fan and vent holes clean. Use the compressed air and a dry cloth to clean this parts. Do not use fluids or substances other than given in this manual. 301007389_002_C1 - © Leybold 51... -
Page 52: Fault Finding
Modify motor connections according to motor label. Fault Pump does not reach vacuum Cause Too high pressure drops between process and pump inlet. Remedy Test pump with closed isolation valve. Check the process lines for leakage. Correct if necessary. 52 301007389_002_C1 - © Leybold... - Page 53 Install an inlet filter to prevent foreign material entering the pump. Clean inlet filter, drain liquid separator. Clean the module. Cause Pump element out of order Internal parts are worn or damaged Remedy Contact us 301007389_002_C1 - © Leybold 53...
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Page 54: Storage
30 minutes after every 6 months. Long term storage If the pump is put into storage for long term, make sure to follow all precautions. Contact us when it is necessary to start the pump or when you do decommissioning. 54 301007389_002_C1 - © Leybold... -
Page 55: Disposal
UK directive 2013 – S.I. 2013/3113 with the crossed‑out wheelie bin symbol. At the end of life-time of the electric and electronic equipment (EEE) it must be taken to separate collection. For more information contact your local waste authority, customer centre or the distributor. 301007389_002_C1 - © Leybold 55... -
Page 56: Accessories
Heavy duty inlet filter CP 065B - CP 150B 178005A03 Heavy duty inlet filter CP 300B 178005A04 G 1 1/4" outer silencer CP 065B - CP 300B 178005A05 NPT 1 1/4" outlet silencer CP 065B - CP 300B 178005A06 Liquid separator CP 065B, CP 150B, CP 300B... -
Page 57: Eu Declaration Of Conformity
EU Declaration of Conformity This declaration of conformity is issued under the sole responsibility of the manufacturer: Documentation Officer Leybold GmbH T: +49(0) 221 347 0 Bonner Strasse 498 documentation@leybold.com D-50968 Köln Germany • Product: Claw Vacuum Pump – motorized version and bare shaft version •... -
Page 58: Declaration Of Conformity
You must retain the signed legal declaration for future reference This declaration becomes invalid if modifications are made to the product without prior agreement. Signed for and on behalf of Leybold GmbH Andries De Bock –Vice President Engineering René Rose Stueber – General Manager PC Cologne... - Page 59 ADDITIONAL LEGISLATION AND COMPLIANCE INFORMATION EMC (EU, UK): Industrial equipment Caution: This equipment is not intended for use in residential environments and may not provide adequate protection to radio reception in such environments. RoHS (EU, UK): Material Exemption Information This product is compliant with the following Exemptions Annex III: •...
- Page 60 材料成分声明 China Material Content Declaration 有害物质 Hazardous Substances 部件名称 六价铬 多溴联苯 多溴二苯醚 铅 汞 镉 Part name Hexavalent Polybrominated Polybrominated Lead Mercury Cadmium Chromium biphenyls diphenyl ethers (Pb) (Hg) (Cd) (Cr VI) (PBB) (PBDE) 铸铝及铝合金制品 Aluminium alloys 钢合金制品 Steel alloys 铜接头...
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- Page 64 Leybold GmbH Bonner Strasse 498 50968 Cologne GERMANY +49-(0)221-347-0 info@leybold.com Pioneering products. Passionately applied. www.leybold.com...
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