LEYBOLD SOGEVAC SV120 BI FC Operating Instructions Manual

Single-stage, oil-sealed rotary vane pump

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SOGEVAC

SV120 BI FC

Single-stage, oil-sealed rotary vane pump

Operating Instructions 300423246_002_C1

and spare parts list

Part Numbers

960560V

960565V

and their variants

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Summary of Contents for LEYBOLD SOGEVAC SV120 BI FC

Page 1 SOGEVAC ® SV120 BI FC Single-stage, oil-sealed rotary vane pump Operating Instructions 300423246_002_C1 and spare parts list Part Numbers 960560V 960565V and their variants...
Page 2: Table Of Contents
Working in cycles in / out Switching off / Shutdown Return to Leybold Taking out of use Maintenance Safety Information Maintenance Intervals Leybold Service Maintenance Work Troubleshooting Spare parts Waste Disposal EC Conformance Declaration 300423246_002_C1 - 10/2018 - © Leybold...
Page 3 We reserve the right to modify the design and the specified data. The illustra- tions are not binding. Retain the Operating Instructions for further use. 300423246_002_C1 - 10/2018 - © Leybold...
Page 4: Important Safety Information
& FC connection box are closed. Observe the manufacturer’s information and operating instructions for the respective frequency converter (enclosed). Use only the Leybold frequency converter for the pumps equipped with one. After having made changes to the wiring, check the motor’s direction of rotation.
Page 5: Thermal Hazards
Observe all safety regulations ! Take adequate safety precautions prior to opening the intake or exhaust port. Respect the instructions concerning environment protection when dis- carding used oil or exhaust filters ! Cancer and Reproductive harm (IAW www.P65warnings.ca.gov). 300423246_002_C1 - 10/2018 - © Leybold...
Page 6: Danger Of Pump Damage
Never use discarded seals. Always assemble using new seals. The pump must be packaged in such a way that it will not be dam- aged during shipping, and so that no harmful substances can escape from the package. 300423246_002_C1 - 10/2018 - © Leybold...
Page 7: Description
The pump speed can be reduced to 900 rpm (idle mode) to reduce the power consumption w/o loss of end pressure on some pump variants. In this idle mode, the pump inlet pressure must remain below 10 mbar. 300423246_002_C1 - 10/2018 - © Leybold...
Page 8: Technical Characteristics
200 ... 240 Protection - Insulation IP 20 - F Leak rate mbar·I·s <1 x 10 Ambient temperature °C 18 ... 40 See pump nameplate for further data. Given by power & interface connections. 300423246_002_C1 - 10/2018 - © Leybold...
Page 10 Description SV120 BI FC 50 KF Pumping speed = f(Pressure) SV120 BIFC 960563V3001 Eng : Benoit Reynaud Date : 24/05/2018 140 120 100 0.1 100 Pressure [mbar] Pressure (mbar) Current supply = f(Pressure) SV120 BIFC 180513 Iden+ﬁca+on BIP SV120BIFC BlackBox_sans Lest.xls RD VALENCE 19.10.18 SV120 BIFC 960563V3001 Eng : Benoit Reynaud Date : 24/05/2018 0.1 100 Pressure [mbar] Pressure (mbar) SV120 BIFC 180513 Iden+ﬁca+on BIP SV120BIFC BlackBox_sans Lest.xls RD VALENCE 19.10.18 300423246_002_C1 - 10/2018 - © Leybold...
Page 11: Accessories
The SOGEVAC® pumps should be run with vacuum pump oils with a viscos- ity according to ISO category VG32. Use only the Leybold oil indicated on the name plate and pump. In case other oils are used, Leybold rejects all responsibility should any trouble occur.
Page 12: Transport And Storing
The connection ports are blanked off by plastic protective caps or self- adhesives. Take these caps or self-adhesives away before turning on the pump. Necessary tools Needed for operation 2 Minimum tool needed for operation 5 (Pozidriv) Best tool for operation 5 (Pozidriv) 300423246_002_C1 - 10/2018 - © Leybold...
Page 19: Mounting Orientation
If the pump has been shelved for over one year, standard maintenance must be done and the oil must be exchanged too before the pump is put in to service once more. We recommend that you contact the service from Leybold. 300423246_002_C1 - 10/2018 - © Leybold...
Page 20: Installation
The pump must be kept clean (no dust deposit). The usual transient over-voltage level corresponds to the category II of the impulse withstand (over-voltage) of the IEC 60364-4-443. 300423246_002_C1 - 10/2018 - © Leybold...
Page 21: Conforming Use
1 kW. Thus they are not in the scope of the standard EN61000-3-2:2014 and KN 61000-3-2:2014. Therefore, the connection to the mains must be permitted. According to local regulations, the end user may need to contact his utility. 300423246_002_C1 - 10/2018 - © Leybold...
Page 22: Connection To System
The maximum exhaust pressure must neither exceed 1.15 bar absolute NOTICE (0.15 bar relative), nor fall under atmosphere pressure minus 15 mbar. Corresponding pressure regulating devices to be installed by the user. 300423246_002_C1 - 10/2018 - © Leybold...
Page 23: Electrical Connections
7 : 0 V (potentiometer) pin 8 : Digital input 1 pin 9 : 24 V Sub-D male For high speed operation, connect 8 and 9. For low speed operation, connect 2 to 4. Sub-D male 300423246_002_C1 - 10/2018 - © Leybold...
Page 24: Oil Filling
To fill up the oil, unscrew the oil fill plug and fill in until the oil level reaches the “MAX” mark beside the oil sight glass. 2 l oil are needed for the SV120 BI FC. Always verify proper oil level before operating the pump. 300423246_002_C1 - 10/2018 - © Leybold...
Page 25: Operation
We recommend operating the pump in this mode for at least 30 min. after completion of the process. Daily ballasting is recommended when continuously pumping larger volumes of condensable vapors. 300423246_002_C1 - 10/2018 - © Leybold...
Page 26: Working In Cycles In / Out
Close the gas ballast when the pump is switched off. Return to Leybold If returning the pump to Leybold, repackage it according to § 2.1 “Transport and Packaging“ and make sure to fix the pump correctly with the original squares.
Page 27: Maintenance
Maintenance works must be carried out with proper tools in an adequate work space / bench equipped with sufficient lighting. Only genuine Leybold spare parts and consummables shall be used if any warranty claims shall be considered by Leybold. After maintenance operations, make sure the device is in a safe condition before putting back into operation.
Page 28: Leybold Service
A copy of the form has been reproduced at the end of these Operating Instructions: “Declaration of Contamination for Compressors, Vacuum Pumps and Components”. Another suitable form is available from www.leybold.com  Documents  Download Documents. Attach the form to the equipment or enclose it with the equipment.
Page 29 Soiling of the fan cover may lead to overheating of the motor and the pump. Put off the cover and clean it with blast air. Before starting the pump again, be sure that the cover has been reassembled. 300423246_002_C1 - 10/2018 - © Leybold...
Page 30 Clean the float chamber of the oil casing. Reassemble in the reverse sequence. H. Checking electrical components Please contact nearest Leybold Service Centre. 300423246_002_C1 - 10/2018 - © Leybold...
Page 31: Troubleshooting
Oil cycle is obstructed. Clean or repair the oil lines. Exhaust filter / exhaust line is obstructed. Replace the exhaust filter, clean the 5.4-D exhaust line. Pump module is no longer usable. Replace the pump module. 5.4-K 300423246_002_C1 - 10/2018 - © Leybold...
Page 32 Vane or bearing defective Repair pump. Contact Leybold. * Reference section : This coluum refers to the section in the Operating Instructions that contains the applicable repair information. Never mount used seals. Always mount new seals. 300423246_002_C1 - 10/2018 - © Leybold...
Page 33: Spare Parts
Consummables and main spare parts kits for SOGEVAC pumps are usually available on stock at Leybold’s service centers. The list of these parts is given hereafter and in the spare parts table where the contents of each kit is detailed.
Page 35 SV120B SV120B SV120B PUMPENTEIL KOMPL. MIT MAN GB VACUUM GENERATOR WITH MAN GB GENERATEUR DE VIDE LA MANUEL EK971474170 SV120BI FC SV120BI FC SV120BIFC WARTUNGSSATZ SERVICE KIT KIT DE MAINTENANCE EK96056M SV100B SV100B SV100B 300423246_002_C1 - 10/2018 - © Leybold...
Page 36: Waste Disposal
Waste oil from vacuum pumps must not be mixed with other substances or materials. Waste oil from vacuum pumps (Leybold oils which are based on mineral oils) which are subject to normal wear and which are contaminated due to the influence of oxygen in the air, high temperatures or mechanical wear must be disposed of through the locally available waste oil disposal system.
Page 38 Person to contact: Calibration: Factory-calibr. Phone : Fax: Quality test certificate DIN 55350-18-4.2.1 End user: A. Description of the Leybold product: Failure description: Material description : Catalog number: Additional parts: Application-Tool: Serial number: Type of oil (ForeVacuum-Pumps) : Application- Process: B.
Page 39 Notizen...
Page 40 Sales and Service Germany America Great Britain Leybold Japan Co., Ltd. Tsukuba Technical Service Center Leybold UK LTD. 1959, Kami-yokoba Leybold GmbH Tsukuba-shi, Ibaraki-shi 305-0854 Unit 9 Sales, Service, Support Center (3SC) Japan Silverglade Business Park Bonner Strasse 498 Leybold USA Inc.

This manual is also suitable for:

960560v 960565v

LEYBOLD SOGEVAC SV120 BI FC Operating Instructions Manual

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Need help?

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Summary of Contents for LEYBOLD SOGEVAC SV120 BI FC

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