IAI ERC2 First Step Manual

ERC2 Actuator
First Step Guide
Second Edition
Thank you for purchasing our product.
Make sure to read the Safety Guide and detailed Instruction Manual as well as this First Step Guide to ensure correct use.
This Instruction Manual is original.
Warning : Read the instruction manual carefully and follow the instruction manual when handling this equipment.
Please downloaded the user's manual from our website.
You can download it free of change. User registration is required for first time users.
URL:www.iai-robot.co.jp/data_dl/CAD_MANUAL/
Keep a printout of the introduction manual near the equipment in which this product is installed so that
it can be checked at all times, or display it on your computer, tablet terminal, etc. so that you can
check it immediately.
If you need a bound copy of the instruction manual, order it from the nearest sales office listed in the
First Step Guide or at the end of the instruction manual. It will be provided for a fee.
• Using or copying all or part of this Instruction Manual without permission is prohibited.
• The company names, names of products and trademarks of each company shown in the sentences are registered
trademarks.
Product Check
This product is comprised of the following parts if it is of standard configuration.
If you find any fault in the contained model or any missing parts, contact us or our distributor.
1. Parts (The option is excluded.)
No. Part Name
1 Actuator Main Body [Refer to "4. How to read the model plate", "5 How to
read the model"]
Accessories
2 Connection Power I/O Cable for PIO Type CB-ERC-PWBIO***
Cable CB-ERC-PWBIO***-RB
(*** indicates the cable length, RB indicates a robot cable)
Power I/O Cable for SIO Type CB-ERC2-PWBIO***
CB-ERC2-PWBIO***-RB
CB-ERC2-CTL001
(*** indicates the cable length, RB indicates a robot cable)
3 Home Position Marking Sticker Included in the slider type
4 First Step Guide ME0226
5 Safety Guide M0194
2. Controller and Teaching Tool
The PC software or teaching pendant is necessary to perform setup operations such as position and
parameter settings through teaching or other means.
Prepare either PC software or teaching pendant.
For SIO (SE) type, an SIO converter (option) needs to be prepared to connect to the teaching tool.
N . o N a m e
1 PC Software *1
2 Touch Panel Teaching Pendant (with deadman switch)
3 Touch Panel Teaching Pendant
4 Teaching pendant *2
5 Teaching pendant *2
6 Simplified Teaching Pendant *2
7 Data setter *2*3
8 Touch Panel Indicator *2*4
*1 For SIO (SE) type, a relay cable (CB-ERC2-SIO020) or a SIO converter (RCB-TU-SIO) needs to be
prepared separately.
*2 For SIO (SE) type, an SIO converter (RCB-TU-SIO) needs to be prepared separately.
*3 For the data setter, the actuator can not be moved.
*4 For the touch panel indicator, there are some parameters that can not be set.
3. Operation manuals related to this product
N . o N a m e
1 Operation Manual for the actuator with integrated ERC2 controller <PIO type>
2 Operation Manual for the actuator with integrated ERC2 controller <SIO type>
3 PC Software RCM-101MW/RCM-101-USB Operation Manual
4 Touch Panel Teaching Pendant TB-02
5 Touch Panel Teaching Pendant TB-03
6 Teaching pendant CON-T/TG
7 Teaching pendant CON-PT/PD/PG
8 Simplified Teaching Pendant RCM-E Operation Manual
9 Data setter RCM-P Operation Manual
10 Touch Panel Indicator RCM-PM-01 Operation Manual
11 Operation Manual for SIO isolator (Option)
12 Operation Manual for the serial communication [for Modbus]
4. How to read the model plate
Model
MODEL ERC2-SA7C-I-PM-4-100-NP-M-B
Serial Number SERIALNo. 800049893
2F
5. How to read the model
E R C 2 - S A 6 C - I - P M - 1 2 - 3 0 0 - S E - S - N M
Series
< >
< Type >
Slider Type Rod Type
• SA6C • RA6C
• SA7C • RA7C
• RGS6C
• RGS7C
• RGD6C
• RGD7C
Encoder type
< >
I : Incremental
< Motor type >
PM : Pulse motor
< Ball screw lead >
16:16mm
12:12mm
8: 8mm
6: 6mm
4: 4mm
3: 3mm
Model Handle it with great care, and keep the following instructions. Failure to do so may cause
damage to the product.
1. Handling of the Carton
Take the greatest care in transporting the product, not to bump or drop it.
• When setting down the packed actuator keep it horizontal.
• Do not climb on the carton.
• Do not place any heavy article on top of the package that may deform the package.
2. Handling of the Unpacked Product
Do not transport the actuator by holding the cable or move it by pulling the cable.
• When the actuator is taken out from the package and handled, hold the base or frame section.
• When carrying and installing the actuator, do not bump or drop the actuator or otherwise cause the
actuator to receive any impact or excessive force.
• Do not give any excessive force to any of the sections in the actuator.
M o d l e
RCM-101-USB/MW
TB-02(D)
TB-03
Installation Environment, Storage Environment
CON-PT/PD/PG
CON-T/TG
1. Installation Environment
RCM-E
An environment that satisfies the following conditions is required during installation.
RCM-P
Generally speaking, it should be an environment where a worker can work without any protective gear.
RCM-PM-01
• There should be no direct sunlight.
• Any radiant heat from a large heat source such as heat treatment furnace should not be directed at the
machine main body.
• The ambient temperature should be 0 to 40°C.
• The relative humidity should be 85% or less. There should not be dew condensation.
• There should not be corrosive gas or flammable gas.
• It should be a normal assembling work environment where there is not too much dust.
M a n u l a No.
• Oil mist or cutting liquid should not be directed at the machine.
ME0158
• Chemical liquid should not be splashed on it.
ME0159
• An impact or vibration should not be transmitted to it.
ME0155
• There should not be strong electromagnetic waves, ultraviolet rays or radiation.
ME0355
• The working space required for maintenance or inspection should be secured.
ME0376
2. Storage Environment
ME0178
• The storage environment should comply with the standards same as those for the installation
ME0227
environment.
ME0174
In particular when the machine is to be stored for a long time: pay close attention to environmental
ME0175 conditions so that no dew condensation forms.
Unless specially specified, moisture absorbency protection is not included in the package when the
ME0182
machine is delivered. In the case that the machine is to be stored in an environment where dew
ME0207
condensation is anticipated, take the condensation preventive measures from outside of the entire
ME0162
package, or directly after opening the package.
• The maximum storage temperature is 60°C for a short storage period. If the robot is to be stored for
more than a month, the ambient temperature should not exceed 50°C.
MADE IN JAPAN
< Option >
Blank : None
B :Equipped with the Brake
NM :Reversed home specification
FT :Foot bracket
(Specified only for rod types)
< Relay cable length >
Blank :No Cable
P :1m
S :3m
M :5m
X□□ :Specified Length
(Example) X08=8m
R□□ :Robot cable specification
W□□ :Double-ended connector
specification
RW□□ :Robot cable/Double-ended
connector specification
< I/O signal pattern >
NP :PIO-NPN Specification
PN :PIO-PNP Specification
SE :SIO Specification
< Stroke >
50mm to 600mm
(Standard lengths are multiples of 50 mm.)
(Example) 100=100mm
Precautions in Handling
Names of the Parts
• Slider Type
Motor unit mounting bolt
Screw cover
Right Side
Opposite Side
of the Motor
Left Side Side Cover
Top
Slider
Base
Bottom
• Rod Type
(Unguided)
Motor unit mounting bolt
Right Side
Opposite Side
of the Motor
Left Side
Rear Bracket
Front Bracket
Top
Rod Frame
Bottom
• Rod Type
(With single guide)
Motor unit mounting bolt
Right Side
Opposite Side
of the Motor
Left Side
Guide
Top
Guide bracket bearing Guide rod
Bottom Rod Front Bracket Frame
• Rod Type
(With double guides)
Mounting flange Guide bearing
Guide rod
Right Side
Opposite Side
of the Motor
Front Bracket
Guide bracket
Left Side
Rod Frame
Top
Bottom
Refer to the catalog or Operation Manual for the external shape and dimension.
Motor Side
LED
Motor Unit Cable
LED
Motor Side
Motor Unit Cable
LED
Motor Side
Rear Bracket
Motor Unit Cable
Motor unit mounting bolt
LED
Motor Side
Rear Bracket
Motor Unit Cable