Pfeiffer Vacuum ASI 30 Maintenance Instruction
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Pfeiffer Vacuum ASI 30 Maintenance Instruction

Pfeiffer Vacuum ASI 30 Maintenance Instruction

Modular leak detector
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ASI 30
Modular leak detector
Maintenance instructions
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Summary of Contents for Pfeiffer Vacuum ASI 30

  • Page 1 ASI 30 Modular leak detector Maintenance instructions...

  • Page 2: Table Of Contents

    Table of contents Table of contents About this manual ..........4 1.1 Validity.
  • Page 3 Table of contents 6.2 Disposal ..........26 Malfunctions .

  • Page 4: About This Manual

    About this manual Validity This maintenance manual is intended for the customers of the Pfeiffer Vacuum Compa- ny. It describes the product maintenance operations which can be performed by the user on the product concerned. This documentation must be used with the operating manual of the product of the same name.

  • Page 5: Conventions

    About this manual Conventions 1.2.1 Safety instructions Operating manual safety instructions Pfeiffer Vacuum are based on the UL, CSA, ANSI Z-535, SEMI S2, ISO 3864 and DIN 4844 certification standards. This document de- scribes the following information and danger levels: DANGER Imminent danger Indicates an imminent hazardous situation that will result in death or serious injury.

  • Page 6: Pictographs

    About this manual 1.2.2 Pictographs Prohibition of an action or activity in connection with a source of danger, the disregarding of which may result in serious accidents Warning of a displayed source of danger in connection with operation of the unit or equipment Command to perform an action or task associated with a source of dan- ger, the disregarding of which may result in serious accidents Important information about the product or this document...

  • Page 7: Safety And Maintenance Information

    Regularly check compliance with all precautionary measures. Do not switch on the product if the covers are not in place. To return the product to one of our Pfeiffer Vacuum service centers, read the after- sales Service procedure and complete the declaration of contamination available on...

  • Page 8: Protective Equipment

    Safety and maintenance information Use the original packaging to return the product to a Pfeiffer Vacuum service center: the manufacturer shall not be held liable for any damage resulting from transport in unsuitable packaging. Protective equipment In some situations, personal protective equipment must be worn when handling the de- tector and its components.

  • Page 9: Maintenance Intervals And Responsibilities

    I = Operator OS = On site II = Technical or trained operator WS = In Pfeiffer Vacuum service centrePfeiffer Vacuum. III = Service centre Maintenance time monitoring The molecular pump counter alerts the operator that a maintenance operation must be...

  • Page 10: Calibration

    Calibration Calibration Purpose Calibration helps ensure that the leak detector is correctly adjusted to detect the tracer gas selected and display the correct leak rate. A calibrated leak is used to calibrate the leak detector. Depending on the test method, different types of calibration can be performed. Test method Hard Vacuum Sniffing...

  • Page 11: Calibration With An External Calibrated Leak

    Calibration NOTICE Detector calibration When switched on, the detector suggests that the operator carry out an auto-calibration (if calibration parameter = ’operator’). For the optimal use of the detector, this auto-ca- libration must be performed. In all situations, a manual or automatic calibration must be performed: at least once a day to optimise the measurement reliability for high sensitivity tests...

  • Page 12: Calibration Procedure With External Leak In Hard Vacuum Test

    Calibration Start a calibration: press the [Auto cal] function key. Fit the sniffer probe (3) in the calibration opening. Tighten the fixing screw (4). Follow the calibration process indicated on the control panel. Loosen the fixing screw (4). Remove the sniffer probe from the calibration opening. Continue the calibration process indicated on the control panel.

  • Page 13: Calibration On Concentration (Sniffing Test Mode Only)

    Calibration Calibration on concentration (sniffing test mode only) NOTICE Before launching this function, make sure that the leak detector is in an environ- ment free of tracer gas pollution. Concentration = container at atmospheric pressure with a gas mixture of a known concentration.
  • Page 14 Calibration Press to start a test. Press the [Correction] function key. if the value of the correction factor to be applied is known: – Press [Value] and configure the correction factor to be applied. The correction fac- tor is the coefficient to be applied to the measured leak rate. –...

  • Page 15: Maintenance / Replacement

    Maintenance / replacement Maintenance / replacement Access to internal components from the electronic unit During use, the electronic unit can be placed in all positions. It is not necessary to remove its support to access the cabinet interior. 5.1.1 Tools set ®...

  • Page 16: Dismantling The Molecular Pump

    Maintenance / replacement From each side of the cabinet, a notch enables insertion of the cover. method Loosen the 2 knurled screws from inside the cover. Fit the cover as indicated in the photo and fasten it with the 2 knurled screws. From each side of the cabinet, a notch enables insertion of the cover.

  • Page 17: Maintenance Of The Internal Calibrated Leak

    Maintenance / replacement Depending on the customer's installation, disconnect the installation from the gross leak (6) and/or normal (7) inlet port(s). Disconnect the cable (1) from the molecular pump (P). Loosen the 4 fixing screws (2) of the molecular pump (P) on the vacuum block. Remove the vacuum pump: keeps the 2 seals (3).

  • Page 18: Recalibration

    However, to guarantee the reliability of the test, we recommend that you regularly reca- librate (2 years maximum) every leak with reservoir to check its leak rate: this applies to both internal and external calibrated leaks. Return the leak to your Pfeiffer Vacuum service center for recalibration purposes. 5.3.3 Setting...

  • Page 19: Analyzer Cell Maintenance

    Maintenance / replacement Analyzer cell maintenance NOTICE Cleanliness guarantee During vacuum component maintenance operations, avoid any contamination which could subsequently result in the degassing of the parts. To avoid this: perform the maintenance in an appropriate area (clear, dust-free and ventilated) use non-woven materials dust the parts with filtered dry air wear unpowdered vinyl gloves (clean room gloves)

  • Page 20: Seals Replacement

    Maintenance / replacement Fig. 4: Dismantling the analyzer cell 5.4.2 Seals replacement Check the condition of the seals every time you work on the analyzer cell (filament re- placement for example): change them if necessary. 2 seals (see 9) Spare parts Seal is consumables.
  • Page 21 Maintenance / replacement Reset the counter of the new filament (see Maintenance Menu in the Operating in- structions). Fig. 6: Dismantling the filament F1 Filament 1 in the menu F2 Filament 2 in the menu Make sure that the filament connectors (6) are perpendicular to the supporting surface and parallel to each other.

  • Page 22: Maintenance Of The Molecular Pump

    Maintenance / replacement Fig. 8: Fitting of the fastening clip Maintenance of the molecular pump WARNING Risk of burning associated with hot surfaces When in operation, certain mechanical parts can reach high temperatures. If the detec- tor was used recently: Let it cool down for at least 10 minutes before working on the turbomolecular pump.
  • Page 23 Maintenance / replacement Introduce the syringe (2) fitted with its nozzle into one of the two holes of the rear ring A: Bearing opposite the (3) and remove the red tab (B). pump cell Introduce the dose of grease at 2 points diametrically opposite points, until its plunger stops against the black tab.

  • Page 24: Air Filter Maintenance

    Maintenance / replacement Start the running in of the pump. Access to internal components from the electronic unit (see 5.1). Running in On the supervisor board, position switch 1 to ON. Normal position Running in position Start the detector and leave it to work for 10 minutes in this position. After 10 minutes, stop the detector, position switch 1 to OFF.

  • Page 25: Connector Remote Control /Industrial Control Panel

    Maintenance / replacement Fig. 10: Air filter assembly Clipping the entire air filter. Connector remote control /industrial control panel 2 connection boards in the electronic unit allow to be connected: - either an industrial control panel, - or a remote control. 1 RJ connector for the control panel or remote control 2 Connection board It is possible to simultaneously connect an industrial control panel and a remote...

  • Page 26: Decommissioning

    Operation of the Operating Instructions. If a problem occurs, contact your Pfeiffer Vacuum service center. Disposal WARNING Environmental protection...

  • Page 27: Malfunctions

    Malfunctions Malfunctions What happens in case of a defect The leak detector can display warnings or faults on screen at any time Fig. 12: Standard screen with warning [i Next] 7.1.1 Warning fault display Press the key to display the fault. Level 1: Warning Press the [i Next] key to display the maintenance information Level 2: Major fault: erroneous measurement...

  • Page 28: List Of Warnings / Faults

    Malfunctions 7.1.3 List of warnings / faults Level RS Order RS 232 Code Information calib. test mode lost Dynamic Calib. Fail Probe type or connector w145 maintenance required w150 primary pump maint w160 high. vac pump maint w180 new fil#2 required w181 new fil#1 required w211...

  • Page 29: Troubleshooting Guide

    Malfunctions Troubleshooting guide The troubleshooting guide helps correct the malfunctions reported on the detector's con- trol panel or affecting the detector. It can be consulted from an interactive application specifically developed for the technical documentation. 7.2.1 Installation of the application Insert the Operating manual CDRom into the CD/DVD player of the computer.
  • Page 30 Malfunctions...

  • Page 31: Service

    Fill out the "Service Request/Product Return" form and send it to your local Pfeiffer Vacuum Service contact. Include the confirmation on the service request from Pfeiffer Vacuum with your ship- ment. Fill out the declaration of contamination and include it in the shipment (mandatory!).

  • Page 32: Spare Parts

    Spare parts Spare parts Ordering information Spare parts available for sales, classified by functions are listed in this chapter. Function See following pages Tool F100 Monitoring and Display F200 Power and electrical supply F300 Automatic control system and electronic circuits F400 Measurement F500...
  • Page 33 F 100 Tools ASI 30 Description Qty Remarks A003 Adapter, Int. Calibrated Leak - 142/122D A005 Tool Kit for MDP5011/ATS100 110715 A006 DN16KF Calibrated Leak Adaptator Kit 110716 A007 DN25KF Calibrated Leak Adaptator Kit A009 MDP 5011 ExtrACTor 083264 A020...

  • Page 34: Monitoring And Display

    F 200 Monitoring and display ASI 30 Description Qty Remarks A458735 B012 Cable for Remote Control 2G, 5 m 110881 B013 Cable for Remote Control 2G, 10 m B026 P0395E1 3G Control Panel Board B028 Cable for Control Panel 3G...

  • Page 35: Power And Electrical Supply

    F 300 Power and electrical supply ASI 30 Description Qty Remarks 103567 C005 Cable, Main Power; 2 m - USA 103566 C006 Cable, Main Power; 2 m - France/Germany A459286 See sheet E 550 C114 Fan - 380/30 114977 C121...
  • Page 36 F 400 Automatic control system and electronic circuits ASI 30 Description Qty Remarks See sheet E 330 D042 P0365E1 Converter Board See sheet B 201 D052 P0401E1 Power Supply Board - 310/380 D054 P0391E1 3G Cell Main Board See sheet E 250...
  • Page 37 F 500 Measurement ASI 30 Description Qty Remarks E040 Cell, Analyzer ; Packaging E041 Magnet 3 masses - Analysis Cell 118571S E063 Complete Vacuum module - ASI30 See sheet E 311 E064 P0391E1 3G Cell Main Board See sheet E 393...
  • Page 38 F 500 Measurement ASI 30 Description Qty Remarks 114864S See sheet E 430 E047 Filament for 3G Analyzer Cell See sheet E 431 E048 Preamp. Target Assembly - 3G Cell 114346 See sheet E 430 - Sold individually E053 NBR Seal - 3G Cell...
  • Page 39 F 600 Pumping ASI 30 Description Qty Remarks Mesh Filter SS 70 μm DN16KF 072721 F085 800814 F088 MDP 5011IE Exchange 083264 F105 Clamp DN20/25KF A215964 F117 MDP Bracket - ASI30 A332102 F118 Reducer DN63K/DN25KF - ASI30 * Contact customer services...
  • Page 40 F 700 Valves ASI 30 Description Qty Remarks 106009 See sheet E 530 G007 Valve + Coil , 3/2NC Bacosol 24V DC/8W 108449 G010 Silencer, Bronze; M5 G065 Valve Block - ASI30 * Contact customer services Spare parts...
  • Page 41 F 800 Pipes - Connections - Seals ASI 30 Description Qty Remarks H001 Tubing, PVC; D 4 x 1 mm 082988 H006 Body Female Connector G 1/8 RBE03.2100 083264 H026 Clamp DN20/25KF 082775 H035 Male Union 2.7/4 mm - 1/8 BSPT...
  • Page 42 F 900 Cover ASI 30 Description Qty Remarks 104746 I067 Foot - ASI20/22/30 * Contact customer services Spare parts...

  • Page 43: Options And Accessories

    F 1000 Options and accessories ASI 30 Description Qty Remarks 118725-0 J146 I/O Electronic Rack Equip Opt. "0" 118725-1 J147 I/O Electronic Rack Equip Opt. "1" 118725-2 J148 I/O Electronic Rack Equip Opt. "2" 118725-3 J149 I/O Electronic Rack Equip Opt. "3"...
  • Page 44 F 1000 Options and accessories ASI 30 Description Qty Remarks P0482E1 See sheet B 240 J113 P0482E1 Bluetooth Board 118577 J133 I/O Board Kit - ASI30 118578 J134 I/O Board + Wi-Fi Kit - ASI30 118579 J135 I/O Board + Ethernet Kit - ASI30...
  • Page 45 F 1000 Options and accessories ASI 30 Description Qty Remarks 110881 J019 Cable for Remote Control 2G, 10 m 072387 J094 LDS Sniffing Cell - ASI20/22/30 See sheet E 630 J114 Cable for Control Panel 3G A464704 J125 3.5 m Rack/MDP Cable - ASI30...
  • Page 46 Un seul fournisseur de Dans le monde entier, Pfeiffer Vacuum est reconnu pour solutions de vide ses solutions de vide innovantes et adaptées, son approche technologique, ses conseils et la fiabilité de son service. Une large gamme de Du composant au système complexe, nous sommes votre seul produits fournisseur de solutions de vide offrant une gamme complète...

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