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Wenger GEARBOSS AirPro Installation And Owner's Instructions

Double tier locker
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Double Tier Seated
Wall Installation
Contents
Important User Information � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 2
Safety Precautions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
Before Installation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
Prepare for Installation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
Required Tools� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
Supplied Fasteners � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
Structural Fasteners - Not Supplied � � � � � � � � � � � � � � � � � � � � � � � 5
Seated Wall Configuration Components � � � � � � � � � � � � � � � � � � � � 10
Non-Seated Wall Configuration Components � � � � � � � � � � � � � � � � 11
Seated Island Configuration Components � � � � � � � � � � � � � � � � � � 12
Non-Seated Island Configuration Components � � � � � � � � � � � � � � � 13
Starter, Extension and Base Variations � � � � � � � � � � � � � � � � � � � � � 14
Visit the GearBoss AirPro Locker web page at wengercorp.com for more information.
Note:
Note:
©Wenger Corporation 2024
Wenger Corporation, 555 Park Drive, P�O� Box 448, Owatonna, Minnesota 55060-0448
Questions? Call.....USA: (800) 4WENGER (493-6437) • Worldwide: +1-507-455-4100 • wengercorp.com
Double Tier Non-Seated
Wall Installation
Please read and understand these instructions before installation, assembly or use�
If you need additional information, contact Wenger Corporation using the information below.
Installation and Owner's Instructions
Double Tier Seated
Island Installation
Pre-Installation Assembly � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15
Wall Configuration Installation � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
Island Configuration Installation � � � � � � � � � � � � � � � � � � � � � � � � � � 25
Final Assembly � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 34
Optional Grille Door Components � � � � � � � � � � � � � � � � � � � � � � � � � 40
Optional Grille Door Installation � � � � � � � � � � � � � � � � � � � � � � � � � � 41
Optional Wood Door Components � � � � � � � � � � � � � � � � � � � � � � � � 44
Optional Wood Door Installation � � � � � � � � � � � � � � � � � � � � � � � � � � 45
Optional End Panel Installation � � � � � � � � � � � � � � � � � � � � � � � � � � � 48
Optional Back Panel Installation � � � � � � � � � � � � � � � � � � � � � � � � � � 50
Care and Maintenance � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 52
Printed in USA 2024-01
GearBoss
®
Double Tier Locker
Double Tier Non-Seated
Island Installation
AirPro
®
Part #241B121-04

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  • Page 1: Table Of Contents

    Starter, Extension and Base Variations � � � � � � � � � � � � � � � � � � � � � 14 Visit the GearBoss AirPro Locker web page at wengercorp.com for more information. Note: Please read and understand these instructions before installation, assembly or use�...

  • Page 2: Important User Information

    GearBoss AirPro Lockers are covered under a ten year Limited Warranty offered to you, the initial purchaser. This Warranty runs from the date of shipment and warrants that the Wenger product will be free of defects in materials or craftsmanship during the warranty period.

  • Page 3: Safety Precautions

    Safety Precautions Throughout this manual you may find cautions and warnings which are defined as follows: • WARNING means that failure to follow the instruction may result in serious injury or death� • CAUTION means that failure to follow the instruction may result in serious injury or damage to property. Read all of these safety instructions before assembling and installing the AirPro Lockers.

  • Page 4: Prepare For Installation

    It is recommended that there are two primary installers and two support people for the installation� • It is recommended to complete the wall section installation first. • Review the architectural drawings provided by Wenger and understand the layout of the room before starting the installation. • Take measurements of the room and wall lengths.

  • Page 5: Supplied Fasteners

    Supplied Fasteners 1/4-14 x 3/4" 1/4-20 Self-Tapping Screw 1-1/4" Square x Wedge Nut 1-1/4" Square x 14-20 Gauge Plug 10-14 Gauge Plug (Island Base Only) 1/4-20 x 5-1/2" Capscrew 0.312" Dia 1/4-20 1/4 Dia x 0.734" 1/4-20 1/4-20 x .708 Dome Plug Insert Nut #14 x 1-3/4"...
  • Page 6 Structural Fasteners - Not Supplied (continued) Non-Seismic Wall Fastener Guidelines NOTICE Anchors should be rated for a minimum of 300 lb of tension/withdrawl. Lag screws require pilot holes. • If the wall is wood stud-and-drywall construction, 1/4" minimum lag screws into every stud is acceptable (24"...
  • Page 7 Structural Fasteners - Not Supplied (continued) Non-Seismic Wall Fastener Guidelines (continued) • If the wall is metal stud-and-drywall construction, 1/4" minimum SnapToggle BB type anchors and bolts into ® every stud is acceptable (24" O.C. maximum spacing). https://toggler.com/ https://toggler.com/...
  • Page 8 Structural Fasteners - Not Supplied (continued) Non-Seismic Wall Fastener Guidelines (continued) • If the wall is concrete block (CMU) construction (hollow), 1/4" minimum Tapcon hex HD concrete screws ® (1/4" X 1-3/4" minimum), spaced no more than 16" apart is acceptable� NOTICE Never use a hammer function when drilling into hollow concrete masonry units (CMU).
  • Page 9 Structural Fasteners - Not Supplied (continued) Non-Seismic Wall Fastener Guidelines (continued) • If the wall is concrete block (CMU) construction (core filled), 1/4" minimum Tapcon hex HD concrete screws ® (1/4" x 1-3/4" minimum), spaced no more than 16" apart is acceptable� •...

  • Page 10: Seated Wall Configuration Components

    Seated Wall Configuration Components Item Description Item Description Item Description Top Grille Adjustable Foot Shelf Panel Seated Bottom Grille Support Leg Seat Panel Starter Connector Wall Starter Tube Seat Hinge Extension Connector Wall Front Extension Connector Seat Support Weldment Seated Wall Side Grille Shelf Side Hook Bracket Double Tier Side Hook Bracket Wall Bracket...

  • Page 11: Non-Seated Wall Configuration Components

    Non-Seated Wall Configuration Components Item Description Item Description Item Description Top Grille Wall Starter Tube Wall Non-Seated Side Grille Starter Connector Wall Front Extension Connector Bottom Shelf Shield Extension Connector Shelf Side Hook Bracket Non-Seated Bottom Grille Wall Bracket Hook Cover Plate GearBoss Decal Adjustable Foot Shelf Panel...

  • Page 12: Seated Island Configuration Components

    Seated Island Configuration Components Item Description Item Description Item Description Top Grille Hook Cover Plate Island Back Panel Seated Bottom Grille Shelf Panel Island Base Starter Starter Connector Seat Panel Island Base Extension Extension Connector Seat Hinge GearBoss Decal Adjustable Foot Seat Support Weldment Floor Plate (for rubber floors only) Support Leg...

  • Page 13: Non-Seated Island Configuration Components

    Non-Seated Island Configuration Components Item Description Item Description Item Description Top Grille Hook Cover Plate Island Base Extension Starter Connector Shelf Panel Non-Seated Bottom Grille Extension Connector Double Tier Side Hook Bracket Island Non-Seated Side Grille Adjustable Foot Bottom Shelf Shield GearBoss Decal Support Leg Island Back Panel...

  • Page 14: Starter, Extension And Base Variations

    Starter, Extension and Base Variations Starter, extension and base variations are dependent upon the intended locker configuration, see the installation drawings to determine which variation will apply. NOTICE When a locker configuration is not divisible by three, always begin with a 2-locker starter. 3-Locker 3-Locker Starter Connector...

  • Page 15: Pre-Installation Assembly

    Pre-Installation Assembly NOTICE Quantities of the components in these instructions will vary with the length and configuration of each bank of lockers. Top Grilles (all models) 1-1/4" Square x 14-20 Gauge Plug 1. Use a mallet to carefully tap 1-1/4" square x 14-20 gauge plugs (3) into the open ends of all top grilles (16).
  • Page 16 Pre-Installation Assembly (continued) Starters and Extensions 1� Assemble all of the starter connectors (18), extension connectors (19), island base starters (37) and island base extensions (38)� Finger tighten a set of one 1/4-20 x 5-1/2" capscrew (2), 1/4 dia x 0.734" flat washer (6) and 1/4-20 wedge nut (1) into every connect tube of all starter connectors (19), extension connectors (19), island base starters (37) and island base extensions (38)�...

  • Page 17: Wall Configuration Installation

    Wall Configuration Installation The AirPro Lockers can be installed in either wall or island configurations. STOP This is the procedure for installing the wall locker configuration! For installing the island locker configuration, go to page 25. NOTICE When the lockers are to be flush into a corner, the bank needs to start in the flush corner. The wall space must accommodate an extra 6"...
  • Page 18 Wall Configuration Installation (continued) 3. Use clamps to temporarily hold the top, bottom and side grilles together. Secure together with clamps 4. Build the remaining lockers for this bank off of the just assembled locker depending on the configuration as indicated in the installation drawings.
  • Page 19 Wall Configuration Installation (continued) 5� Insert the starter connector (18) or extension connector (19) connect tubes into the receptacle at the top and bottom of each side grille. Tap the connectors until the connect tubes are completely engaged with all of the side grilles. 6.
  • Page 20 Wall Configuration Installation (continued) 10� Attach Wall Brackets (21) to the wall to support the bottom of the lockers� a. See the installation drawings for wall bracket locations. b. Find the low spot along the wall run. Measure up on the back wall 6" (152 mm) from the low spot and snap a level line as a guide for the lower wall bracket installation�...
  • Page 21 Wall Configuration Installation (continued) 12. Using more than one person, tip the bank of lockers upright and lift them onto the wall brackets. Lean the lockers slightly forward to tip into the brackets. CAUTION To avoid damage and injury, more than one person is needed for installation.
  • Page 22 Wall Configuration Installation (continued) 16� Add any additional extension banks to the end of the starter lockers attached to the wall� a. Position one top grille (16) and one seated bottom grille (17) on the Top Grille end wall side grilles (20) of the (16) attached locker bank�...
  • Page 23 Wall Configuration Installation (continued) 19� Attach the top starter connector to the extension connector and the bottom front wall starter tube to the wall front extension connector using one 1/4-14 x 3/4" self-tapping screw (5). Position the screw 1" (25 mm) from the edge of the starter connector. 20.
  • Page 24 Wall Configuration Installation (continued) 21. Use a mallet to carefully tap 1-1/4" square x 14-20 gauge plugs (3) into the open ends of the starter connectors, extension connectors, wall starter tubes and extension connectors� 22. Attach a gearboss decal (41) to the front of a starter or extension connector at one end of the locker bank. GearBoss Decal (41)

  • Page 25: Island Configuration Installation

    Island Configuration Installation The AirPro Lockers can be installed in either wall or island configurations. STOP This is the procedure for installing the island locker configuration! For installing the wall locker configuration, go to page 17. 1. Lay all of the locker components out according to the installation drawings. 2.
  • Page 26 Island Configuration Installation (continued) 4� Use clamps to temporarily hold the top, Island Side Grille bottom and back grilles together. (35) 5. Place another island side grille (35) onto the top grilles, bottom grilles and back panel� Align the holes in the side grille with the extended wires of the top, bottom and back grilles.
  • Page 27 Island Configuration Installation (continued) 7� Insert the starter connector (18) or extension connector (19) connect tubes into the receptacle at the top of each side grille. Tap the connectors until the connect tubes are completely engaged with all of the side grilles. 8.
  • Page 28 Island Configuration Installation (continued) 9� Insert the base starter (37) or base extension (38) connect tubes into the receptacle at the bottom of each side grille. Tap the connectors until the connect tubes are completely engaged with all of the side grilles. 10.
  • Page 29 Island Configuration Installation (continued) 12. Screw an adjustable foot (22) into each of the support legs (23). Adjustable Foot (22) Support (23) 13. Attach the support legs to the lockers. a. With the pilot hole tab facing out from the lockers, position four support legs to be 1" (25 mm) in from the each end of the base�...
  • Page 30 Island Configuration Installation (continued) 14. Using more than one person, lift the bank of lockers upright and onto the installation location. NOTICE Be careful not to apply too much sideways force on the support legs. CAUTION To avoid damage and injury, more than one person is needed for installation.
  • Page 31 Island Configuration Installation (continued) 17� Add any additional extension banks to the end of the starter lockers attached to the wall� a. Position two top grilles (16), two bottom grilles (17) and one back panel (36) on the end of the island side grille (35) of the attached locker bank.
  • Page 32 Island Configuration Installation (continued) c. Using more than one person, position the bank of extension lockers to align flush with the starter lockers� d. Align the extended wires of the top grilles, bottom grilles and back panel with the matching holes in the extension side panel�...
  • Page 33 Island Configuration Installation (continued) 20. Use a mallet to carefully tap 1-1/4" square x 14-20 gauge plugs (3) into the open ends of the starter connectors and extension connectors� 21. Use a mallet to carefully tap 1-1/4" square x 10-14 gauge plugs (4) into the open ends of the base starters and base extensions�...

  • Page 34: Final Assembly

    Final Assembly This procedure applies to both wall and island locker configurations. STOP A single wall locker is shown for clarity but the procedure is similar for all configurations. Steps 1-6 apply to seated lockers only. STOP If installing non-seated lockers, skip ahead to step 8. 1�...
  • Page 35 Final Assembly (continued) 4� Attach the seat support weldment (31) to the front of the seat panel using two Front of seat panel 1/4-20 x �708 machine screws (9)� 1/4-20 x .708 Machine Screw 5� In each locker, attach a seat panel� Seat Hinge (30) a.
  • Page 36 Final Assembly (continued) 6. Center and tighten the seat panel. a� Tip the seat panel down to close it and center it to fit evenly between the side grilles. b. Holding that position, raise the seat panel and Tighten the machine screws secure it to the seat hinges by tightening the attached machine screws�...
  • Page 37 Final Assembly (continued) If installing optional back panels, stop here and skip ahead to STOP "Optional Back Panel Installation" on page 50 before proceeding. 8� Attach double tier side hook brackets (32) and shelf side hook brackets (26) to the lockers� NOTICE Desired bracket placement may vary.
  • Page 38 Final Assembly (continued) 9� Use a mallet to carefully tap four 1/4-20 insert nuts (8) into either side of all shelf panels (28)� Shelf Panel (28) 1/4-20 Insert Nut 10� In each locker, place a shelf panel (insert nut side up) onto the shelf side hook brackets�...
  • Page 39 Final Assembly (continued) 11. Use a mallet to carefully tap 0.312" dia dome plugs (11) into all open outside-facing holes in the side grilles and bases. 0.312" Dia Dome Plug (11)

  • Page 40: Optional Grille Door Components

    Optional Grille Door Components Item Description Item Description 1/4-20 Lock Nut* 5/16-18 Lock Nut Grille Lock Bracket #8-32 x 3/8" Socket Screw Grille Lock Pivot Plate Nameplate Weldment* 3/8" ID Flat Washer Nameplate Plate* 5/16-18 x 1/4" Shoulder Bolt Grill Door Assembly *Nameplates are an additional option for doors...

  • Page 41: Optional Grille Door Installation

    Optional Grille Door Installation 1. Assemble door locks for each grille door being installed. Grille Lock a. Attach a grille lock bracket (41) to a Pivot Plate grille lock pivot plate (42) (42) 3/8" ID using a 3/8" id flat washer (43), Flat Washer (43) 5/16-18"...
  • Page 42 Optional Grille Door Installation (continued) 3. If available, attach an optional nameplate (47) to each grille door assembly (49) using a nameplate plate (48) and two 1/4-20 lock nuts (12). Nameplate (47) Nameplate Plate (48) 1/4-20 Lock Nut (12) Grille Door Assembly (49)
  • Page 43 Optional Grille Door Installation (continued) 4. Attach each assembled door to the pilot holes on the opposite side grille of the door lock using two #8-32 x 3/8" socket screws (46) in each hinge. CAUTION Do not use an impact driver or overtighten the screws.

  • Page 44: Optional Wood Door Components

    Optional Wood Door Components Item Description Item Description 1/4-20 Cap Nut* Wood Door Hinge 3/8" ID Flat Washer #8-32 x 5/8" Socket Screw 5/16-18 x 1/4" Shoulder Bolt #8-32 Insert Nut 5/16-18 Lock Nut #10-24 x 1/2" Cap Nut #8-32 x 3/8" Socket Screw #10-24 x 3/8"...

  • Page 45: Optional Wood Door Installation

    Optional Wood Door Installation 1. Assemble door locks for each wood door being installed. Wood Lock a� Attach a wood lock bracket (51) to a Pivot Plate wood lock pivot plate (52) 3/8" ID (52) Flat Washer using a 3/8" id flat washer (43), (43) Align the pin 5/16-18"...
  • Page 46 Optional Wood Door Installation (continued) 3. Attach wood door hinges (53) to the inside of the wood door panels (59) using two #8-32 x 5/8" socket screw (54) and #8-32 insert nuts (55). #8-32 x 5/8" Socket Screw (54) #8-32 Insert Nut (55) Wood Door...
  • Page 47 Optional Wood Door Installation (continued) 6� If available, attach an optional nameplate (47) to the outside of each wood door panel using two 1/4-20 cap nuts (10). Nameplate (47) 1/4-20 Cap Nut (10) 7� Attach each assembled door to the pilot holes on the opposite side grille of the door lock using two #8-32 x 3/8"...

  • Page 48: Optional End Panel Installation

    Optional End Panel Installation The optional end panels can be installed in either seated or non-seated configurations. STOP This is the procedure for installing in the seated configuration! For installing in the non-seated configuration, go to the following page. 1� Use a mallet to carefully tap 1/4-20 insert nuts into the all of the holes on the outside of both seated end panels�...
  • Page 49 Optional End Panel Installation (continued) The optional end panels can be installed in either seated or non-seated configurations. STOP This is the procedure for installing in the non-seated configuration! For installing in the seated configuration, go to the previous page. 1�...

  • Page 50: Optional Back Panel Installation

    Optional Back Panel Installation 1. Attach four back panel brackets to the top-rear and bottom-rear uprights of the side grilles using #10 x 5/8" pan head screws. Wire grid is shown removed for clarity. #10 x 5/8" Pan Head Screw Back Panel Bracket...
  • Page 51 Optional Back Panel Installation (continued) 2. Fit the back panel onto the back panel brackets and secure it in place using four 1/4-20 x �708 machine screws� 3. Return back to step 7 of "Final Assembly" to finish the installation. Back Panel 1/4-20 x .708...

  • Page 52: Care And Maintenance

    Care and Maintenance • Clean the locker and its components with a mild detergent. Avoid using harsh or abrasive cleaning products and do not use products containing ammonia or bleach. • Check fasteners after each season to ensure that they are not loose or dislodged.

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