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Wenger Gearboss AirPro Installation And Owner's Instructions

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Contents
Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . .2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Supplied Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Fasteners - Not Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Visit the GearBoss web page at www.gearboss.com for detailed instructions and videos.
Note: Please read and understand the instructions before starting the assembly or installation.
Note: If you need additional information, contact Wenger Corporation using the information below.
©Wenger Corporation 2016
Wenger Corporation, 555 Park Drive, P.O. Box 448, Owatonna, Minnesota 55060-0448
Questions? Call.....USA: 800-4WENGER (493-6437) • Worldwide: 1-507-455-4100 • www.wengercorp.com
Installation and Owner's Instructions
Wall Installation
Printed in USA 10/16
GearBoss
®
Starter, Extension and Base Variations . . . . . . . . . . . . . . . . . .7
Required Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Before Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Pre-Installation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Wall Configuration Installation . . . . . . . . . . . . . . . . . . . . . . . . .10
Island Configuration Installation . . . . . . . . . . . . . . . . . . . . . . .18
Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
AirPro
Locker
™
Island Installation
Part #241A564-06

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Summary of Contents for Wenger Gearboss AirPro

  • Page 1: Table Of Contents

    Visit the GearBoss web page at www.gearboss.com for detailed instructions and videos. Note: Please read and understand the instructions before starting the assembly or installation. Note: If you need additional information, contact Wenger Corporation using the information below. ©Wenger Corporation 2016...

  • Page 2: Important User Information

    In no event will Wenger Corporation be liable for technical or editorial omissions made herein, nor for direct, indirect, special, incidental, or consequential damages resulting from the use or defect of this manual.

  • Page 3: Safety Precautions

    Safety Precautions Throughout this manual you may find cautions and warnings which are defined as follows: • WARNING means that failure to follow the instruction may result in serious injury or death. • CAUTION means that failure to follow the instruction may result in serious injury or damage to property.

  • Page 4: Supplied Fasteners

    Supplied Fasteners 1/4-20 1-1/4 Square x 1-1/4 Square x Wedge Nut 14-20 Gauge Plug 10-14 Gauge Plug 1/4-20 x 5-1/2” Capscrew 1/4-14 x 3/4” 1/4-20 1/4 Dia x .734 1/4-20 Self-Tapping Screw Lock Nut Flat Washer Insert Nut #14 x 1-3/4” 1/4-20 x 2”...

  • Page 5: Airpro Locker Wall Configuration Components

    AirPro Locker Wall Configuration Components Item Description Item Description Item Description Top Grille Support Leg Seat Panel Bottom Grille Wall Starter Tube Seat Hinge Starter Connector Wall Front Extension Connector Seat Lock Bracket Extension Connector Side Hook Bracket Front Hook Wall Side Grille Hook Cover Plate GearBoss Decal...

  • Page 6: Airpro Locker Island Configuration Components

    AirPro Locker Island Configuration Components Item Description Item Description Item Description Top Grille Hook Cover Plate Island Side Grille Bottom Grille Back Hook Bracket Island Back Panel Starter Connector Shelf Panel Island Base Starter Extension Connector Seat Panel Island Base Extension Adjustable Foot Assembly Seat Hinge GearBoss Decal...

  • Page 7: Starter, Extension And Base Variations

    Starter, Extension and Base Variations Starter, Extension and Base variations are dependant upon the intended locker configuration, see the installation drawings to determine which variation will apply. Note: When a Locker configuration is not divisible by three, always begin with a 2-Locker Starter. 3-Locker 3-Locker Extension Connector...

  • Page 8: Required Tools

    It is recommended that there are two primary installers and two support people for the installation. · It is recommended to complete the wall section installation first. · Review the architectural drawings provided by Wenger and understand the layout of the room before starting the installation. · Take measurements of the room and wall lengths.

  • Page 9: Pre-Installation Assembly

    Pre-Installation Assembly IMPORTANT: Quantities of the components in these instructions will vary with the length and configuration of each bank of lockers. 1. Pound 1-1/4 Square x 14-20 Gauge Plugs (3) into the open ends of all Top Grilles (17) and Bottom Grilles (18). Top Grille Bottom Grille (17) (18)

  • Page 10: Wall Configuration Installation

    Wall Configuration Installation The AirPro Lockers can be installed in either wall or island configurations. This is the procedure for installing the Wall Locker Configuration! For installing the Island Locker Configuration, go to page 18. IMPORTANT: When the lockers are to be flush in a corner, the bank needs to start in that corner. The first bank of lockers (either two or three individual lockers) are mounted on starter tubes at the end of the row. The bank is completed with the remaining sets of lockers mounted on extension tubes. Starting the row with the wrong set of lockers will make it impossible to complete the installation. Refer to the installation drawings.
  • Page 11 Wall Configuration Installation (continued) 4. Build the remaining lockers for this bank off of the just assembled locker depending on the configuration as indicated in the installation drawings. Repeat steps 2-3 using an additional Top Grille, Bottom Grille and Side Grille to build the next locker off of the Side Grille from the already assembled locker.
  • Page 12 Wall Configuration Installation (continued) 5. Insert the Starter Connector (19) or Extension Connector (20) Connect Tubes into the receptacle at the top and bottom of each Side Grille. Tap the Connectors until the Connect Tubes are completely engaged with all of the Side Grilles. 6.
  • Page 13 Wall Configuration Installation (continued) 10. Attach Wall Brackets (22) to the wall to support the bottom of the lockers. a. See the installation drawings for Wall Bracket locations. b. Measure up on the back wall 6” (15 cm) from the floor and snap a level line as a guide for the Wall Brackets.
  • Page 14 Wall Configuration Installation (continued) 11. Using more than one person, tip the bank of lockers upright and lift them onto the Wall Brackets. Lean the lockers slightly forward to tip into the brackets. CAUTION To avoid damage and injury, more than one person is needed for installation.
  • Page 15 Wall Configuration Installation (continued) 15. Add any additional extension banks to the end of the starter lockers attached to the wall. a. Position one Top Grille (17) and one Bottom Grille (18) on the Top Grille end Wall Side Grilles (21) of (17) the attached locker bank.
  • Page 16 Wall Configuration Installation (continued) 18. Attach the Top Starter Connector to the Extension Connector and the Bottom Front Wall Starter Tube to the Wall Front Extension Connector using one 1/4-14 x 3/4” Self-Tapping Screw (5). Position the Screw 1” (2.5 cm) from the edge of the Starter Connector. 19.
  • Page 17 Wall Configuration Installation (continued) 20. Pound 1-1/4 Square x 14-20 Gauge Plugs (3) into the open ends of the Starter Connectors, Extension Connectors, Wall Starter Tubes and Extension Connectors. 21. Attach a GearBoss Decal (39) to the front of a Starter or Extension Connector at one end of the locker bank.

  • Page 18: Island Configuration Installation

    Island Configuration Installation The AirPro Lockers can be installed in either wall or island configurations. This is the procedure for installing the Island Locker Configuration! For installing the Wall Locker Configuration, go to page 10. 1. Lay all of the locker components out according to the installation drawings. 2.
  • Page 19 Island Configuration Installation (continued) 4. Use rachet clamps to temporarily Side Panel hold the Top, Bottom and Back Grilles (35) together. 5. Place another Side Panel (35) onto the Top Grilles, Bottom Grilles and Back Panel. Align the holes in the Side Grille with the extended wires of the Top, Bottomand Back Grilles.
  • Page 20 Island Configuration Installation (continued) 7. Insert the Starter Connector (19) or Extension Connector (20) Connect Tubes into the receptacle at the top of each Side Grille. Tap the Connectors until the Connect Tubes are completely engaged with all of the Side Grilles.
  • Page 21 Island Configuration Installation (continued) 9. Insert the Base Starter (37) or Base Extension (38) Connect Tubes into the receptacle at the bottom of each Side Grille. Tap the Connectors until the Connect Tubes are completely engaged with all of the Side Grilles. 10.
  • Page 22 Island Configuration Installation (continued) 12. Screw an Adjustable Foot (23) into each of the Support Legs (24). Adjustable Foot (23) Support (24) 13. Attach the Support Legs to the lockers. a. With the pilot hole tab facing out from the lockers, position four Support Legs to be 1”...
  • Page 23 Island Configuration Installation (continued) 14. Using more than one person, lift the bank of lockers upright and onto the installation location. Note: Be careful not to apply too much sideways force on the support legs. CAUTION To avoid damage and injury, more than one person is needed for installation.
  • Page 24 Island Configuration Installation (continued) 17. Add any additional extension banks to the end of the starter lockers attached to the wall. a. Position two Top Grilles (17), two Bottom Grilles (18) and one Back Panel (36) on the end of the Side Panel (35) of the attached locker bank. Align the extended wires with the matching holes in the Side Panel.
  • Page 25 Island Configuration Installation (continued) c. Using more than one person, position the bank of extension lockers to align flush with the starter lockers. d. Align the extended wires of the Top Grilles, Bottom Grilles and Back Panel with the matching holes in the Extension Side Panel. e.
  • Page 26 Island Configuration Installation (continued) 20. Pound 1-1/4 Square x 14-20 Gauge Plugs (3) into the open ends of the Starter Connectors and Extension Connectors. 21. Pound 1-1/4 Square x 10-14 Gauge Plugs (4) into the open ends of the Base Starters and Base Extensions.

  • Page 27: Final Assembly

    Final Assembly This procedure applies to both Wall and Island Locker Configurations. A single wall locker is shown for clarity but the procedure is similar for all configurations. 1. Attach Side Hook Brackets (27) and Hook Cover Plates (28) to the lockers. a.
  • Page 28 Final Assembly (continued) 3. On the opposite side of the Shelf Panels, 1/4-20 x .708 Machine Screw attach one Back Hook Bracket (29) (11) to the back side using two 1/4-20 x .708 Machine Screws (11) into the previously installed Insert Nuts. Back Hook Bracket (29)
  • Page 29 Final Assembly (continued) 5. Push or tap six 1/4-20 Insert Nuts (10) into the top side of all Seat Panels (31). The top side will have the two front holes on the left when facing up as shown. 1/4-20 Insert Nut (10) Seat Panel (31)
  • Page 30 Final Assembly (continued) 7. In each Locker, attach a Seat Panel. a. Fit the post on the Seat Hinge (32) into the hole on the inner side of the Left Wall Side Grille. b. On the opposite side, fit the post on a Seat Hinge into the hole on the inner side of the Right Wall Side grille and attach it to the Seat Panel using two 1/4-20 x .708 Machine Screws (11) into the previously installed Insert Nuts.
  • Page 31 Final Assembly (continued) 8. Attach one Front Hook (34) 1/4-20 x 3/4” Button Head Screw to the front of each Side (13) Post using one 1/4-20 x 3/4” Button Head Screw (13) and one 1/4-20 Lock Nut (14). Front Hook (34) 9.

  • Page 32: Care And Maintenance

    Care and Maintenance • Clean the locker and it’s components with a mild detergent. Avoid using harsh or abrasive cleaning products. • Check fasteners after each season to ensure that they are not loose or dislodged. Check fasteners at these locations...

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