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Duralloy DA501MMIGDP Owner's Manual

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DA501MMIGDP
OWNER'S MANUAL
www.duralloy.net.au | 1300 369 456

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  • Page 1 DA501MMIGDP OWNER’S MANUAL www.duralloy.net.au | 1300 369 456...

  • Page 2: Table Of Contents

    Hereby we state that we provide one year of guarantee for this welding machine since the date of purchase. Please read and understand this instruction manual carefully before the installation and operation of this machine. The contents of this manual may be revised without prior notice. www.duralloy.net.au | 1300 369 456...

  • Page 3: Safety

    Noise: possibly harmful to peoples’ hearing. Noise is generated while welding/cutting, wear approved ear protection if noise level is high. Machine fault: Consult this instruction manual. Contact your local dealer or supplier for further advice. www.duralloy.net.au | 1300 369 456...

  • Page 4: General Description

    ● Fit for welding the thin plate which over 0.8mm ● Slow wire feeding during arc starting, remove the melting ball after welding，reliable arc starting; Block Diagram IN PU T C O N TR O L www.duralloy.net.au | 1300 369 456...

  • Page 5: Main Parameter

    100% 500A 100% 500A Duty Cycle(40 ℃ 10min) No Load Voltage(V) 86.6 87.4 84.3 Efficiency(%) 0.93 0.93 0.93 Power Factor Insulation Class FAN & AIR Cooling Way 1060X610X1440 Dimension(MM) 0.8-1.0-1.2-1.6 Ø2.5,Ø3.2,Ø4.0,Ø5.0 Wire Diameter(MM) Net Weight(KG) www.duralloy.net.au | 1300 369 456...

  • Page 6: Installation And Structure

    4. INSTALLATION AND STRUCTURE 4.1 Front Panel Instruction 4.1.1 Wire Feeder Front Panel Sticker Instruction Mode Select the interface mode WIRE CHECK GAS CHECK Function button Liquid crystal display Knob parameter adjustment European-style port Water inlet Water outlet www.duralloy.net.au | 1300 369 456...
  • Page 7 Mode, voltage adjustment and confirmation buttons Liquid crystal display Function mode and confirm button Mode selection interface Enter button Function parameter switch button Program upgrade connector for Main board Program upgrade connector for Panel board www.duralloy.net.au | 1300 369 456...

  • Page 8: Welding Function And Operation

    These values are adjusted by rotating the Left knob. Wire feeder speed(welding current) is adjusted by rotating the Right knob Because of the synergic digital programming, both the voltage and the wire speed will adjust together. www.duralloy.net.au | 1300 369 456...
  • Page 9 Inductance adjustment  Press the Right button again to adjust the inductance of the welding arc. Use the Right Knob (3) to adjust the inductance from -10 (less inductance) to +10 (more inductance). www.duralloy.net.au | 1300 369 456...
  • Page 10 This is useful for long weld joints. 2T mode, the trigger must be depressed and held during welding. Post-flow time Press the right button, to adjust the  post-flow time. Turn the right knob to adjust post time. www.duralloy.net.au | 1300 369 456...
  • Page 11 Shutdown Of Water Tank Delay  Turning the knob can adjust the shutdown time of the water tank, which is divided into Thirty seconds, one minute, two minutes, three minutes, four minutes, five minutes, these five modes. www.duralloy.net.au | 1300 369 456...
  • Page 12 , and press the right knob to storage it. Welding Basic Current adjustment, Basic current = Peak current Basic value(%). Note: Pulse Frequency / Pluse Width / Base current only available for DOUBLE PULSE mode. www.duralloy.net.au | 1300 369 456...
  • Page 13 2.5m/min in single pulse mode,welder will enter COOL PULSE mode automatically. Welding material use in single pulse mode is suitable for cold pulse welding. NOTE, COOL PULSE welding only appear under the single pulse mode www.duralloy.net.au | 1300 369 456...

  • Page 14: Arc Force

    VRD is a safety system that reduces this open circuit voltage to a level where the risk of electric shock is minimized. It does, however, make striking of the arc more difficult. Press the Right button to switch VRD on/off. www.duralloy.net.au | 1300 369 456...
  • Page 15 Left knob , and press the Left knob to confirm the LIFT TIG selection. When welding the display will change to show  actual welding volts and amperage. Trun the right knob to adjust the welding  current Welding current adjustment www.duralloy.net.au | 1300 369 456...
  • Page 16 5.5 Wire Feed Rate (metric system / British system) unit switch Enter the gas protection welding mode, long press the button in the lower left corner to hold 3S, and enter the unit switching interface www.duralloy.net.au | 1300 369 456...
  • Page 17 If not, it is recommended to contact water or equipment maintenance personnel. www.duralloy.net.au | 1300 369 456...
  • Page 18 DA501MMIGDP OWNER’S MANUAL 5.7 Wire feeder panel prompts This prompt page appears during manual welding and argon arc welding on the slave (feeder) to remind the connection and adjust the parameters in this mode. www.duralloy.net.au | 1300 369 456...
  • Page 19 Before changing the feed roller or wire spool, ensure that the mains power is switched off - The use of excessive feed tension will cause rapid and premature wear of the drive roller, the support bearing and the drive motor. www.duralloy.net.au | 1300 369 456...
  • Page 20 Warning! Gas shielded MIG welding requires a shielding gas supply, gas regulator and gas shielded MIG wire. These accessories are not supplied standard with the MIG machine. Please contact your local dealers for details www.duralloy.net.au | 1300 369 456...
  • Page 21 5.9.3 Setup for MMA welding operation  Connect Electrode holder Quick Connector to the negative (-) welding output terminal  Connect Earth Lead Quick Connector to the positive (+) output welding terminal See picture below www.duralloy.net.au | 1300 369 456...
  • Page 22 Work-piece is connected with the negative (-)terminal of the power source and torch is connected with the positive(+) terminal. Generally, it is usually operated in Direct Current Straight Polarity (DCSP) in TIG welding mode.  www.duralloy.net.au | 1300 369 456...
  • Page 23 Carbon steel 0.8/0.9/1.0/1.2/1.6 Constant voltage/NO gas 80% Ar+20% CO mixed gas/ NO gas Note: Since the arc of MIG welding is much strong than that of MMA welding, please wear welding helmet and protective clothing www.duralloy.net.au | 1300 369 456...

  • Page 24: Welding Parameters Table

    For the main parameter, refer to the following figure. Option of C0 flow volume Thin wire C0 Thick wire C0 Thick wire, big Welding mode welding welding current C0 welding （L/min） 5～15 15～25 25～50 www.duralloy.net.au | 1300 369 456...
  • Page 25 1.0 ~ 1.2 50~60 90~120 18~20 10~15 3.0~3.5 1.0 ~ 1.2 50~60 10~20 100~130 19~20 2.5~3.0 50~60 10~20 1.0 ~ 1.2 120~140 19~21 3.0~4.0 45~55 10~20 1.0 ~ 1.2 130~170 19~21 4.0~4.5 45~55 10~20 190~230 22~24 www.duralloy.net.au | 1300 369 456...
  • Page 26 1.0 ~ 1.2 45~55 100~120 18~20 10~15 A or B 1.0 ~ 1.2 45~55 15~20 100~130 18~20 45~50 15~20 1.0 ~ 1.2 120~140 19~21 45~50 15~20 1.0 ~ 1.2 130~160 19~22 40~45 15~20 150~200 21~24 www.duralloy.net.au | 1300 369 456...

  • Page 27: Working Environment

    7.2.3. Avoid electric shock: An earth terminal is available for this welding equipment. Connect it with the earth cable to avoid the static and electric shock. www.duralloy.net.au | 1300 369 456...

  • Page 28: Maintenance

    Only when there is no abnormal phenomenon should the welding continue. 8. If the machine is not used for a long time, put it into the original packing in dry condition. www.duralloy.net.au | 1300 369 456...

  • Page 29: Power Supply

    The Physically incomplete wire feed tube or 4. Check if the wire feed tube and O-shaped seal ring possibly leads to the excessive O-shaped seal ring are physically spatter. Replace the wire feed tube or O-shaped seal complete. ring if necessary. www.duralloy.net.au | 1300 369 456...

  • Page 30: Wire Feeder

    Check if the earth cables are well fixed and not Earth short-circuited. Relevant measures should be taken to cable prevent the possible electric shock.。 2. Check if this welding equipment is well grounded. www.duralloy.net.au | 1300 369 456...

  • Page 31: Explosion Drawing

    DA501MMIGDP OWNER’S MANUAL 10. EXPLOSION DRAWING 10.1 Explosion drawing of wire feeding machine www.duralloy.net.au | 1300 369 456...
  • Page 32 Solenoid valve Euro Torch Connector European style quick socket Wire feeding motor Eight-core aviation jack Panel cover Rear Panel 2 Silicone lid Casters/directional wheel Switch PCB board base Tool box Casters, universal wheel, 2 Plastic clasp www.duralloy.net.au | 1300 369 456...
  • Page 33 DA501MMIGDP OWNER’S MANUAL 10.2 Explosion drawing of power source www.duralloy.net.au | 1300 369 456...
  • Page 34 Baffle bracket 1 Right bulkhead Partition bracket 2 Left bulkhead Auxiliary electric board PCB IGBT IGBT module bulkhead Driver board PCB Principal variation European style quick Switch PCB board socket Silicone lid Eight-core aviation jack www.duralloy.net.au | 1300 369 456...
  • Page 35 10.3 Explosion drawing of Water tank Consu Consu Name Name mables mables water pump Pipe joint Front plastic plate Front metal plate Fan Support Radiator Base plate Support III Rear metal plate Machine case Water tank Support Support I www.duralloy.net.au | 1300 369 456...
  • Page 36 DA501MMIGDP OWNER’S MANUAL 10.4 Explosion drawing of combined machine Name Consumables Name Consumables Wire feeding machine Fixed bracket Beam assembly directional wheel Power source Rear bracket Water tank Gas bottle support universal wheel Hook Base plate assembly www.duralloy.net.au | 1300 369 456...

  • Page 37: Warranty Information

     Ancillary Equipment- 3 months The Obligation of Duralloy Industrial Supply under this warranty is limited to the circumstance set out above and is subject to:  The customer being able to provide proof of purchase of the relevant equipment.

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