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Duralloy CUT 40 PFC MV Owner's Manual

Duralloy CUT 40 PFC MV Owner's Manual

240v inverter plasma cutter

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CUT 40 PFC MV
OWNER'S MANUAL
www.duralloy.net.au | 1300 369 456

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Summary of Contents for Duralloy CUT 40 PFC MV

  • Page 1 CUT 40 PFC MV OWNER’S MANUAL www.duralloy.net.au | 1300 369 456...
  • Page 2 Industrial Maintenance & Repairs For industrial welding solutions, check out the DURALLOY at www.duralloy.net.au DURALLOY is a market leading provider of innovative power equipment solutions to a wide range of industries across Australia. Key product categories are; welding equipment, power generators and cleaning equipment.
  • Page 3: Table Of Contents

    CUT 40PFC MV OWNER’S MANUAL CONTENTS Know Your Machine Quick Start Guide Wiring Diagram Care & Maintenance Troubleshooting Safety Warranty www.duralloy.net.au | 1300 369 456...
  • Page 4 PLASMA 3 YEAR EN60974-1.2012 WARRANTY SPECIFICATIONS PFC TECHNOLOGY Power Supply 90VAC - 275VAC Most DURALLOY® Welding Machines feature Supply Plug 15 Amps PFC Technology for maximum electrical Frequency 50/60Hz efficiency and consistent weld output. 1-110/120/130V ± 10% 1-220/230/240V ± 10% Input Power 3.8kW...
  • Page 5: Know Your Machine

    Air Control Run/ Set Switch * Earth Lead Connection Socket. Plasma Torch Euro/ Central Connector Rear View Air Pressure Regulator Outlet Pressure Gauge Air Pressure Regulator Knob Compressed Air Inlet Air Condensate Filter/ Trap Bowl Air Filter Condensate Drain Tube www.duralloy.net.au | 1300 369 456...
  • Page 6 OWNER’S MANUAL FURTHER CONTROLS EXPLAINED Pilot Arc System The DURALLOY CUT 40PFC MV use a pilot arc system to Overload/ Error Indicator (3) establish the main cutting arc. A pilot arc system is a circuit where Lights when over voltage, over current or electrical the return is back through the torch head and cable.
  • Page 7: Quick Start Guide

    Adequate ventilation is required to provide proper cooling for the can occur in a ten minute cycle. E.g. 20% at 40 amps - this means DURALLOY CUT 40PFC MV. Ensure that the machine is placed on the plasma cutter can operate at 40 amps for 2 minutes and a stable level surface where clean cool air can easily flow through then the unit will need to be rested for 8 minutes.
  • Page 8: Wiring Diagram

    CUT 40PFC MV OWNER’S MANUAL WIRING DIAGRAM www.duralloy.net.au | 1300 369 456...
  • Page 9: Care & Maintenance

    • Do not use liquid cleaning products, water or especially solvents. The DURALLOY CUT 40PFC MV is designed to run on a standard • Do not use compressed air to clean electrical components as 15A 230V AC power supply. If an extension cord must be used, it...
  • Page 10 If cutting speed is too fast, you may lose the cut. With slower speeds excessive dross may accumulate. If speed is too slow, the arc may extinguish. Air cutting typically produces a rough face on stainless steel and aluminium. www.duralloy.net.au | 1300 369 456...
  • Page 11 When cutting troublesome steel, it is sometimes useful to reduce the cutting speed to produce ‘slow speed dross’. Any resultant clean up can be accomplished by scraping, not grinding. www.duralloy.net.au | 1300 369 456...
  • Page 12: Troubleshooting

    • Check air compressor operation and make sure input air pressure is at least 100 PSI Circuit breaker/fuse trips • Extension cord being used is not heavy • Use a heavy duty extension cord (2.5mm diameter) while operating duty www.duralloy.net.au | 1300 369 456...
  • Page 13: Safety

    | 1300 369 456...
  • Page 14 This will ensure that the Noise from some processes can damage hearing. Use AS/ safety of the power tool is maintained. NZS compliant ear plugs or ear muffs if the noise level is high. www.duralloy.net.au | 1300 369 456...
  • Page 15 Arc rays from the welding process produce intense heat and strong ultraviolet rays that can burn eyes and skin. Use the following table to select the appropriate shade number for a Welding Helmet or Welding Face Shield. www.duralloy.net.au | 1300 369 456...
  • Page 16 The coatings and any 4. Read the Safety Data Sheets (SDS) and the manufacturer’s metals containing these elements can give of toxic fumes if instruction for the metals, consumables, coatings, and welded. cleaners. www.duralloy.net.au | 1300 369 456...
  • Page 17 Chipping and grinding causes flying metal, and as welds cool they can throw off slag. 1. Wear an AS/NZS approved face shield or safety goggles. Side shields are recommended. 2. Wear appropriate safety equipment to protect the skin and body. www.duralloy.net.au | 1300 369 456...
  • Page 18: Warranty

    WARRANTY Duralloy Welding Equipment / Plasma Cutting Range 3 year Warranty* The Obligation of Duralloy Industrial Supply under this warranty is limited to the circumstance set out above and is subject to: Duralloy Industrial Supply warrants the original retail purchaser •...
  • Page 19 CUT 40PFC MV OWNER’S MANUAL www.duralloy.net.au | 1300 369 456...
  • Page 20 | 1300 369 456...