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Duralloy MIG 200 Owner's Manual

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MIG 200
OWNER'S MANUAL
www.duralloy.net.au | 1300 369 456

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Summary of Contents for Duralloy MIG 200

  • Page 1 MIG 200 OWNER’S MANUAL www.duralloy.net.au | 1300 369 456...
  • Page 2 Industrial Maintenance & Repairs For industrial welding solutions, check out the DURALLOY at www.duralloy.net.au DURALLOY is a market leading provider of innovative power equipment solutions to a wide range of industries across Australia. Key product categories are; welding equipment, engineering supplies and abrasives.

  • Page 3: Table Of Contents

    MIG 200 OWNER’S MANUAL CONTENTS Know Your Machine Quick Start Guide Wiring Diagram Care & Maintenance Welding Settings Basic MIG Welding Guide Safety Warranty www.duralloy.net.au | 1300 369 456...
  • Page 4 • On-site Fabrication PACKAGE INCLUDES • Power Source • Argon Regulator • 3M MB 24 Style MIG Torch • Owner’s Manual • 3M Earth Lead • 0.9-1.2 FC Roller for • 1.5M Gas Hose Gasless Wires www.duralloy.net.au | 1300 369 456...

  • Page 5: Know Your Machine

    May also trigger if machine Display Meter experiences an internal power circuit failure. Displays welding voltage. www.duralloy.net.au | 1300 369 456...
  • Page 6 Inductance change will have no practical effect on MIG spray transfer process (as opposed to short circuit process), MMA or TIG welding process. www.duralloy.net.au | 1300 369 456...

  • Page 7: Quick Start Guide

    Ensuring that the wire is correctly seated in the drive roller The DURALLOY MIG 200 is designed to operate on a 15A 240V grooves, replace the wire feed tension arms and lock them AC power supply.
  • Page 8 10-25 l/min depending on application. 3.4 Set the welding voltage adjustment knob (2), wire speed control knob (1) and wave control knob (9) to the desired positions. You are now ready to weld! www.duralloy.net.au | 1300 369 456...

  • Page 9: Wiring Diagram

    MIG 200 OWNER’S MANUAL WIRING DIAGRAM www.duralloy.net.au | 1300 369 456...

  • Page 10: Care & Maintenance

    • Check for damaged parts. Do not use the welderwith damaged parts. The DURALLOY MIG 200 does not require any special maintenance, however the user should take care of the machine • A damaged welder must be carefully checked by a qualified as follows: person to determine that it will operate properly.

  • Page 11: Basic Mig Welding Guide

    (stick-out) and make a very poor weld. The electrode wire is not energized until the gun trigger switch is depressed. The wire may therefore be placed on the seam or joint prior to lowering the helmet. www.duralloy.net.au | 1300 369 456...
  • Page 12 These control the process after preselected variables have been found. They control the penetration, bead width, bead height, arc stability, deposition rate and weld soundness. They are: • Arc Voltage • Welding current (wire feed speed) • Travel speed www.duralloy.net.au | 1300 369 456...
  • Page 13 “stubbing” will occur as the wire dips into the molten pool and • The position of welding does not melt. • Cost of the wire Welding in these conditions normally produces a poor weld due to lack of fusion. If, however, the welding www.duralloy.net.au | 1300 369 456...
  • Page 14 Contaminants range from no gas around the welding arc to dirt on the workpiece surface. Porosity can be reduced by checking the following points. WARNING! Disengage the feed roll when testing for gas flow by ear. Wire feeding problems can be reduced by checking the following points. www.duralloy.net.au | 1300 369 456...
  • Page 15 MIG 200 OWNER’S MANUAL Other weld problems can be reduced by checking the following points. www.duralloy.net.au | 1300 369 456...

  • Page 16: Safety

    | 1300 369 456...
  • Page 17 This will ensure that the Noise from some processes can damage hearing. Use AS/ safety of the power tool is maintained. NZS compliant ear plugs or ear muffs if the noise level is high. www.duralloy.net.au | 1300 369 456...
  • Page 18 Arc rays from the welding process produce intense heat and strong ultraviolet rays that can burn eyes and skin. Use the following table to select the appropriate shade number for a Welding Helmet or Welding Face Shield. www.duralloy.net.au | 1300 369 456...
  • Page 19 The coatings and any 4. Read the Safety Data Sheets (SDS) and the manufacturer’s metals containing these elements can give of toxic fumes if instruction for the metals, consumables, coatings, and welded. cleaners. www.duralloy.net.au | 1300 369 456...
  • Page 20 Chipping and grinding causes flying metal, and as welds cool they can throw off slag. 1. Wear an AS/NZS approved face shield or safety goggles. Side shields are recommended. 2. Wear appropriate safety equipment to protect the skin and body. www.duralloy.net.au | 1300 369 456...

  • Page 21: Warranty

    WARRANTY Duralloy Welding Equipment / Plasma Cutting Range 3 year Warranty* The Obligation of Duralloy Industrial Supply under this warranty is limited to the circumstance set out above and is subject to: Duralloy Industrial Supply warrants the original retail purchaser •...
  • Page 22 MIG 200 OWNER’S MANUAL www.duralloy.net.au | 1300 369 456...
  • Page 23 MIG 200 OWNER’S MANUAL www.duralloy.net.au | 1300 369 456...
  • Page 24 | 1300 369 456...