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ICP DAS USA RIO-98 0 Series Hardware User Manual

Redundant i/o module
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RIO-98x0
Redundant I/O module
Hardware User Manual

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Summary of Contents for ICP DAS USA RIO-98 0 Series

  • Page 1 RIO-98x0 Redundant I/O module Hardware User Manual...

  • Page 2: Warranty

    Preface Warranty All products manufactured by ICP DAS are under warranty regarding defective materials for a period of one year from the date of delivery to the original purchaser. Warning ICP DAS assumes no liability for damages resulting from the use of this product. ICP DAS reserves the right to change this manual at any time without notice.

  • Page 3: Revision History

    Revision History Revision Date Description of Change 1.10 2025/01/15 Update Module Description and add Section 6 1.00 2024/08/14 Document release RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 4: Table Of Contents

    Table of Contents Table of Contents SECTION 1 : INTRODUCTION ......................5 1.1 H : ..........................7 ARDWARE EATURE 1.1.1 Power Module Duplex ......................... 7 1.1.2 Communication Module Duplex ..................... 7 1.1.3 I/O Module Duplex ........................7 1.1.4 I/O Terminal Board ........................7 1.1.5 Module Hot-Swap &...
  • Page 5 Table of Contents 3.1.6 Rotary Switch..........................26 3.1.7 Ethernet Port ..........................27 3.1.8 Hardware Structure ........................28 3.2 RCM-ECAT (RIO-9840) (A ) ..................29 VAILABLE SOON 3.2.1 Overview ............................29 3.3 RCM-EIP (RIO-9850) (A ) ..................30 VAILABLE SOON 3.3.1 Overview ............................30 SECTION 4 : I/O MODULE ......................
  • Page 6 Table of Contents 5.7.1 RDB-S09 / RDB-D09 (Pulse Input) ..................86 SECTION 6 TROUBLE SHOOTING ....................88 6.1 RPM-D24 ..............................88 6.1.1 RUN LED is OFF ..........................88 6.2 RCM-MTCP ............................. 89 6.2.1 ALM LED is ON ..........................89 6.2.2 ERR LED is ON ..........................90 6.3 I/O ..............................

  • Page 7: Section 1 : Introduction

    Hardware Feature : Section 1 : Introduction Section 1 : Introduction RIO-98x0 is a modular remote redundant I/O system designed to enhance system monitoring stability and maintenance convenience. It supports various communication protocols (like Modbus/TCP, EtherCAT, Ethernet/IP) and can be easily integrated and widely used in various industrial applications. The RIO-98x0 consists of the following modules: Power Module Duplex ...
  • Page 8 Section 1 : Introduction Hardware Feature : Parameter Auto-Configuration: Reduces the complexity of manual configuration and simplifies the  system maintenance process. Redundant design: Simultaneous duplex operation of power, communication and I/O modules to  enhance system stability and fault tolerance. These features make the RIO-98x0 an ideal solution for industrial applications that require high reliability and stability.

  • Page 9: Hardware Feature

    Hardware Feature : Section 1 : Introduction 1.1 Hardware Feature : 1.1.1 Power Module Duplex Equipped with 5A fuse (overvoltage protection)  1.1.2 Communication Module Duplex SD card (module error logging)  Seven-segment display (module error code)  Module Status LED (Abnormal Status Indicator) ...

  • Page 10: Flexible Configuration Of I/O

    Section 1 : Introduction Hardware Feature : 1.1.6 Flexible Configuration of I/O I/O modules can be individually configured as single or duplex.  Duplex I/O configuration can easily enhance the system monitoring security.  1.1.7 I/O Redundancy Switching Time < 1 ms The I/O redundancy switching time of the RIO-98x0 is less than 1 ms.

  • Page 11: Software Feature

    Software Feature : Section 1 : Introduction 1.2 Software Feature : 1.2.1 Supports Multiple Ethernet Protocols The RIO-98x0 series offers a variety of industrial Ethernet protocols (e.g. Modbus TCP, EtherCAT, and  Ethernet/IP), and can be fast integrated into a variety of field applications. 1.2.2 Free Tools Get and set the parameters of the module easily.

  • Page 12: Redundant Application Architecture

    Section 1 : Introduction Redundant Application Architecture : 1.3 Redundant Application Architecture : Power Redundant : RPS-4M  Controller Redundant : RPAC-9648 / RPAC-2658M  I/O Redundant : RIO-9830 / RIO-9840 / RIO-9850  Ethernet Ring : RSM-405 / RSM-408 ...

  • Page 13: Product List

    Product List Section 1 : Introduction 1.4 Product List Type Module Name Description Base Unit RNOD-01 Backplane RCM-MTCP Modbus/TCP communication module, Redundancy Communication Module RCM-ECAT EtherCAT communication module, Redundancy RCM-EIP Ethernet/IP communication module, Redundancy Power Module RPM-D24 Power module with 24V input, Redundancy 32-ch digital input, P-COM (Source) or NCOM (Sink), Input...
  • Page 14 Section 1 : Introduction Product List Termination board for duplex digital input modules RDB-D08 (R-9040) Termination board for duplex isolated analog/pulse modules RDB-D09 (R-9017C1H, R-9028V1, R-9028CH, R-9084) 1U 4 way cooling fan module Fan Module AFAN-04 (https://www.icpdas.com/en/product/AFAN-04) RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 15: Installation

    Installation Section 1 : Introduction 1.5 Installation 1.5.1 Dimensions 1.5.1.1 Single Mode (I/O module*1 + Single Termination Board) RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)
  • Page 16 Section 1 : Introduction Installation 1.5.1.2 Duplex Module (I/O module*2 + Duplex Termination Board) RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)
  • Page 17 Installation Section 1 : Introduction 1.5.1.3 RIO-98x0 Body (Module Plugged) RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 18: Mounting

    Section 1 : Introduction Installation 1.5.2 Mounting RIO-98x0 can be installed in a cabinet. The following sections will introduce how to install RIO-98x0. 1.5.2.1 Panel mounting  Use screw drive to mount the RNOD-01 to the cabinet with M6 screws ...

  • Page 19: Module Installation

    Installation Section 1 : Introduction 1.5.3 Module Installation  Installing along the guiding rail then pushing into 40-pin socket  Fixed by screws The module has fixed screws on the upper and lower sides (Anti-falling RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 20: Termination Board Installation

    Section 1 : Introduction Installation 1.5.4 Termination Board Installation  The module provides slots on the front panel for installing corresponding model termination boards. RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 21: Fan Module Installation

    Installation Section 1 : Introduction Fixed by screws  Termination board has fixed screws on the upper and lower sides (Anti-falling 1.5.5 Fan Module Installation  Use screw drive to mount the 1U universal active cooling module (AFAN-04) to the cabinet with M6 screws RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 22: Section 2 : Power Modules

    Section 2 : Power Modules RPM-D24 Section 2 : Power Modules 2.1 RPM-D24 2.1.1 Overview Feature  Power redundancy  Over-voltage protection (5A Fuse)  Built-in LED power indicator The RPM-D24 is a power supply module for the RIO-98x0 system with the following features: 24 VDC power input : Provides stable power supply for communication modules and I/O modules of ...

  • Page 23: Specification

    RPM-D24 Section 2 : Power Modules 2.1.2 Specification Parameter Value Voltage input ±10% Short circuit protection Fuse, 5A Conducted emission EN55022 Class A Radiated emission EN55022 Class A Reverse Polarity Protection Redundancy Power consumption 0.24W (0.01A@24V) Operating temperature -25°C ~ +70°C Weight 180 g Dimensions (W x L x H)

  • Page 24: Hardware Structure

    Section 2 : Power Modules RPM-D24 2.1.5 Hardware Structure 2.1.6 The Power Consumption of Module Model Name Maximum Output Current R-9040 1.7 W (0.07A@24V R-9041 1.7 W (0.07A@24V R-9017C1H 4.6 W (0.19A@24V R-9017C2H 2.4 W (0.1A@24V R-9028V1 6.3 W (0.26A@24V R-9028CH 5.6 W (0.23A@24V R-9084...

  • Page 25: Section 3 : Communication Module

    RCM-MTCP (RIO-9830) Section 3 : Communication Module Section 3 : Communication Module 3.1 RCM-MTCP (RIO-9830) 3.1.1 Overview Features  Modbus/TCP Server  Communication Redundancy  7 Segment Display (Exception code)  Built-in LED status indicator  Rotary switch for IP address configuration ...

  • Page 26: Specification

    Section 3 : Communication Module RCM-MTCP (RIO-9830) 3.1.2 Specification Parameter Value 10/100BASE-TX LAN Port (Auto negotiating, Auto MDIX) Protocol Modbus/TCP Server LED indicators 1 Power, 2 Fault, 1 Link/Active/Speed Redundant IEC 61000-6-4: 2006/A1:2010 E Emission CISPR 11:2009/A1:2010 IEC 61000-6-2: 2005, IEC 61000-4-2: 2008, IEC 61000-4-3: 2006/A1:2007/A2:2010, IEC 61000-4-4: 2012, IEC 61000-4-5: 2005, Immunity...

  • Page 27: Seven-Segment Display

    RCM-MTCP (RIO-9830) Section 3 : Communication Module 3.1.4 Seven-Segment Display 7-segment 7-segment Description Description Display LED Display LED Node0 Left Side Node0 Right Side Node1 Left Side Node1 Right Side Node2 Left Side Node2 Right Side Node3 Left Side Node3 Right Side Node4 Left Side Node4 Right Side Node5 Left Side...

  • Page 28: Dip Switch

    Section 3 : Communication Module RCM-MTCP (RIO-9830) 3.1.5 Dip Switch Number Function Description Sw1 On & Sw2 Off The 7-segment LED will show the current state of light and heavy error in MCU/IOM. Sw1 Off & Sw2 On The 7-segment LED will show the last state of light and 1~ 2 heavy error in MCU/IOM.

  • Page 29: Ethernet Port

    RCM-MTCP (RIO-9830) Section 3 : Communication Module 192.168.0.19 255.255.0.0 192.168.0.147 255.255.0.0 192.168.0.20 255.255.0.0 192.168.0.148 255.255.0.0 192.168.0.21 255.255.0.0 192.168.0.149 255.255.0.0 192.168.0.22 255.255.0.0 192.168.0.150 255.255.0.0 192.168.0.23 255.255.0.0 192.168.0.151 255.255.0.0 192.168.0.24 255.255.0.0 192.168.0.152 255.255.0.0 192.168.0.25 255.255.0.0 192.168.0.153 255.255.0.0 192.168.0.26 255.255.0.0 192.168.0.154 255.255.0.0 192.168.0.27 255.255.0.0 192.168.0.155 255.255.0.0...

  • Page 30: Hardware Structure

    Section 3 : Communication Module RCM-MTCP (RIO-9830) 3.1.8 Hardware Structure RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 31: Rcm-Ecat (Rio-9840) (Available Soon)

    RCM-ECAT (RIO-9840) (Available soon) Section 3 : Communication Module 3.2 RCM-ECAT (RIO-9840) (Available soon) 3.2.1 Overview Features  EtherCAT Slave  Communication Redundancy  7 Segment Display (Exception code)  Built-in LED status indicator  Rotary switch for ID (Station Alias) configuration ...

  • Page 32: Rcm-Eip (Rio-9850) (Available Soon)

    Section 3 : Communication Module RCM-EIP (RIO-9850) (Available soon) 3.3 RCM-EIP (RIO-9850) (Available soon) 3.3.1 Overview Features  Ethernet/IP Server  Communication Redundancy  7 Segment Display (Exception code)  Built-in LED status indicator  Rotary switch for IP address configuration ...

  • Page 33: Section 4 : I/O Module

    RCM-EIP (RIO-9850) (Available soon) Section 4 : I/O Module Section 4 : I/O Module 4.1.1 LED status There are 5 status LED and 32 channel LED indicators in each I/O module. These indicators represent different conditions when the system is operating and also can be used to identify fault of the module. Status Description Normal (Have electricity)

  • Page 34: Timing Characteristics

    Section 4 : I/O Module RCM-EIP (RIO-9850) (Available soon) Light fault (1 flash every 500ms) Blink (Software setting error or disconnection) Normal system Blink Firmware Update Mode Digital module : I/O channel is activated Analog module : I/O channel is fault LED0~31 Digital module : I/O channel is inactivated Analog module : I/O channel is normal...

  • Page 35: Digital Input

    Digital Input Section 4 : I/O Module 4.2 Digital Input 4.2.1 R-9040 4.2.1.1 Overview  32 digital input (sink/source) channels  Digital filter (1~32767us)  Input channel LED indication  Termination board disconnection detection  Digital input diagnostic function  Redundant switching time (< 1 ms) The R-9040 is a 32-channel digital input module with the following features: Channel Wiring Mode : Supports sink/source wiring.
  • Page 36 Section 4 : I/O Module Digital Input 4.2.1.2 Specification Parameter Value [ Feature ] Redundant Yes (Switching time < 1ms) Termination board disconnection detection Digital filter Yes (1~32767us) 1 PWR, 1 MOD, 1 ACT, 1 DX, 1 ERR LED indicator I/O Indicator 32 as channel 0~31 status [ Digital Input ] Channels...
  • Page 37 Digital Input Section 4 : I/O Module 4.2.1.3 Hardware Structure 4.2.1.4 Pin Assignment RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)
  • Page 38 Section 4 : I/O Module Digital Input 4.2.1.5 Terminal Board Wiring (1) Terminal Board of R-9040 refers to RDB-S08, RDB-D08. RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 39: Digital Output

    Digital Output Section 4 : I/O Module 4.3 Digital Output 4.3.1 R-9041 4.3.1.1 Overview  32 digital output (sink) channels  Safety value (Preset/Hold)  Power-on(Initial) value  Output channel LED indication  Termination board disconnection detection  Digital output diagnostic function ...
  • Page 40 Section 4 : I/O Module Digital Output 4.3.1.2 Specification Parameter Value Feature Redundant Yes (Switching time < 1ms) Termination board disconnection detection Safety output Yes (Preset/Hold) Power-on (Initial) output 1 PWR, 1 MOD, 1 ACT, 1 DX, 1 ERR LED indicator I/O Indicator 32 as channel 0~31 status Digital Output Number of channels...
  • Page 41 Digital Output Section 4 : I/O Module 4.3.1.3 Hardware Structure 4.3.1.4 Pin assignments RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)
  • Page 42 Section 4 : I/O Module Digital Output 4.3.1.5 Terminal Board Wiring Terminal Board of R-9041 refers to RDB-S05, RDB-D05. RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 43: Analog Input

    Analog Input Section 4 : I/O Module 4.4 Analog Input 4.4.1 R-9017C1H 4.4.1.1 Overview  8-channel isolated current input  Over-Range measurement (0~24 mA)  Built-in HART master interface  16 bit A/D Converter  Channel disconnection detection  Termination board disconnection detection ...
  • Page 44 Section 4 : I/O Module Analog Input 4.4.1.2 Specification Parameter Value Feature HART interface Yes, supports HART master Redundant Yes (Switching time < 1ms) Over-Current Protection Termination board disconnection detection 1 PWR, 1 MOD, 1 ACT, 1 DX, 1 ERR LED indicator LED 0~7 for CH Hi/Lo alarm LED 16~23 for CH Break Line...

  • Page 45: Hardware Structure

    Analog Input Section 4 : I/O Module Weight 350 g Dimensions (W x L x H) 33 x 129 x 130 mm 4.4.1.3 Hardware Structure 4.4.1.4 Pin assignments RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)
  • Page 46 Section 4 : I/O Module Analog Input 4.4.1.5 Termination Board Wiring (1) Terminal Board of R-9017C1H refers to RDB-S09 / RDB-D09. (2) 2-wire device : The loop power of R-9017C1H is supplied to the transmitter. (3) 4-wire device : The Loop power of R-9017C1H is not supplied to the transmitter. 2-wire device 4-wire device RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 47: R-9017C2H

    Analog Input Section 4 : I/O Module 4.4.2 R-9017C2H 4.4.2.1 Overview  16 current input channels  Over-Range measurement (0~24 mA)  Built-in HART Master interface  16 bit A/D Converter  Channel disconnection detection  Termination board disconnection detection ...
  • Page 48 Section 4 : I/O Module Analog Input 4.4.2.2 Specification Parameter Value Feature HART interface Yes, supports HART master Redundant Yes (Switching time < 1ms) Over-Current Protection Termination board disconnection detection 1 PWR, 1 MOD, 1 ACT, 1 DX, 1 ERR LED indicator LED 0~15 for CH Hi/Lo alarm LED 16~31 for CH Break Line...
  • Page 49 Analog Input Section 4 : I/O Module Humidity 5 ~ 95 % RH, Non-condensing Weight 260 g Dimensions (W x L x H) 33 x 129 x 130 mm 4.4.2.3 Hardware Structure 4.4.2.4 Pin assignments RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)
  • Page 50 Section 4 : I/O Module Analog Input 4.4.2.5 Termination Board Wiring (1) Terminal Board of R-9017C2H refers to RDB-S01 / RDB-D01. (2) 2-wire device : The loop power of R-9017C2H is supplied to the transmitter. <1>The dip switch of the “PIN SETTING“ should be set to be the wire“...

  • Page 51: R-9015

    Analog Input Section 4 : I/O Module 4.4.3 R-9015 4.4.3.1 Overview  12 RTD input channels  User-defined measurement range scaling  16 bit A/D converter  Channel disconnection detection  Termination board disconnection detection  Redundant switching time (< 1 ms) The R-9015 is a 12-channel, 16-bit RTD temperature measurement module with the following features: Supports Multiple RTD Sensors: PT-100, JPT-100 and PT-1000 temperature sensors.
  • Page 52 Section 4 : I/O Module Analog Input 4.4.3.2 Specification Parameter Value Feature Redundant Yes (Switching time < 1ms) Over Voltage Protection Termination board disconnection detection Open Wire Detection 1 PWR, 1 MOD, 1 ACT, 1 DX, 1 ERR LED indicator LED 0~11 for CH Hi/Lo alarm LED 16~27 for CH Break Line RTD Input...
  • Page 53 Analog Input Section 4 : I/O Module Operating temperature -25℃ ~ +70℃ Humidity 5 ~ 95 % RH, Non-condensing Weight 200 g Dimensions (W x L x H) 33 x 129 x 130 mm 4.4.3.3 Hardware Structure 4.4.3.4 Pin assignments RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)
  • Page 54 Section 4 : I/O Module Analog Input 4.4.3.5 Termination Board Wiring (1) Terminal Board of R-9015 refers to RDB-S03 / RDB-D03. RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 55: R-9019

    Analog Input Section 4 : I/O Module 4.4.4 R-9019 4.4.4.1 Overview  16 thermocouple input channels  User-defined measurement range scaling  16 bit A/D Converter  Channel disconnection detection  Termination board disconnection detection  Redundant switching time (< 1 ms) The R-9019 is a highly accurate 16-channel, 16-bit thermocouple temperature measurement module with the following features: Supports Multiple Sensors:...
  • Page 56 Section 4 : I/O Module Analog Input 4.4.4.2 Specification Parameter Value Feature Redundant Yes (Switching time < 1ms) Over Voltage Protection Termination board disconnection detection Open Wire Detection 1 PWR, 1 MOD, 1 ACT, 1 DX, 1 ERR LED indicator LED 0~15 for CH Hi/Lo alarm LED 16~31 for CH Break Line Thermocouple Input...
  • Page 57 Analog Input Section 4 : I/O Module Termination board RDB-S02 / RDB-D02 Maximum power consumption 2.2 W (0.09A@24V Operating temperature -25℃ ~ +70℃ Humidity 5 ~ 95 % RH, Non-condensing Weight 200 g Dimensions (W x L x H) 33 x 129 x 130 mm 4.4.4.3 Hardware Structure 4.4.4.4 Pin assignments RIO-98x0...
  • Page 58 Section 4 : I/O Module Analog Input 4.4.4.5 Termination Board Wiring (1) Terminal Board of R-9019 refers to RDB-S02 / RDB-D02. RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 59: Analog Output

    Analog Output Section 4 : I/O Module 4.5 Analog Output 4.5.1 R-9028V1 4.5.1.1 Overview  8 voltage output channels  Power-on value & Safety value  16 bit D/A Converter  Channel short-circuit protection and disconnection detection  Termination board disconnection detection ...
  • Page 60 Section 4 : I/O Module Analog Output 4.5.1.2 Specification Parameter Value Feature Redundant Yes (Switching time < 1 ms) Termination board disconnection detection Power-On Value Safety Value 1 PWR, 1 MOD, 1 ACT, 1 DX, 1 ERR LED indicator LED 0~7 for CH Hi/Lo alarm Analog Output Number of channels 8 (isolation)
  • Page 61 Analog Output Section 4 : I/O Module 4.5.1.3 Hardware Structure 4.5.1.4 Pin assignments RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)
  • Page 62 Section 4 : I/O Module Analog Output 4.5.1.5 Termination Board Wiring (1) Terminal Board of R-9028V1 refers to RDB-S09 / RDB-D09. RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 63: R-9028Ch

    Analog Output Section 4 : I/O Module 4.5.2 R-9028CH 4.5.2.1 Overview  8 current output channels  Power-on value & Safety value  Built-in HART master interface  16 bit D/A Converter  Channel disconnection detection  Termination board disconnection detection ...
  • Page 64 Section 4 : I/O Module Analog Output 4.5.2.2 Specification Parameter Value Feature HART interface Yes, supports HART master Redundant Yes (Switching time < 1 ms) Termination board disconnection detection Open Wire Detection Power-On Value Safety Value 1 PWR, 1 MOD, 1 ACT, 1 DX, 1 ERR LED indicator LED 0~7 for CH Hi/Lo alarm LED 16~23 for CH Break Line...
  • Page 65 Analog Output Section 4 : I/O Module 4.5.2.3 Hardware Structure 4.5.2.4 Pin assignments RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)
  • Page 66 Section 4 : I/O Module Analog Output 4.5.2.5 Termination Board Wiring (1) Terminal Board of R-9028CH refers to RDB-S09 / RDB-D09. RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 67: Pulse Input

    Pulse Input Section 4 : I/O Module 4.6 Pulse Input 4.6.1 R-9084 4.6.1.1 Overview  32-bit counter  8 up-counter/frequency channels  1 ~ 32767 us digital filter  Falling/Rising/Both edge trigger  Termination board disconnection detection  Redundant switching time (< 1 ms) The R-9084 is an 8-channel, 32-bit high-speed counter and frequency measurement module with the following features: Input Signal Type:...
  • Page 68 Section 4 : I/O Module Pulse Input 4.6.1.2 Specification Parameter Value Feature Yes (Switching time < 1 ms) Redundant (The counting error less than 1 counter) Termination board disconnection detection Digital filter Yes (1~32767us) (default: off) 1 PWR, 1 MOD, 1 ACT, 1 DX, 1 ERR LED indicator 8 channel status Pulse Input...
  • Page 69 Pulse Input Section 4 : I/O Module 4.6.1.3 Hardware Structure 4.6.1.4 Pin assignments RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)
  • Page 70 Section 4 : I/O Module Pulse Input 4.6.1.5 Termination Board Wiring (1) Terminal Board of R-9084 refers to RDB-S09 / RDB-D09. (2) 2-wire & 3-wire device : The loop power of R-9084 is supplied to the device. Voltage Pulse Signal (2-wire system) Current Pulse Signal Voltage Pulse Signal (3-wire system) RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 71: Section 5 Termination Board

    Digital Input Section 5 Termination Board Section 5 Termination Board 5.1 Digital Input 5.1.1 RDB-S08 / RDB-D08 5.1.1.1 Overview RDB-S08 is a terminal board for single digital input module (DI) and RDB-D08 is a terminal board for duplex digital input module (DI). They support spring clamp terminal wiring, which can effectively simplify the wiring process and shorten the system installation time.

  • Page 72: Pin Assignment

    Section 5 Termination Board Digital Input 5.1.1.3 Pin assignment A10 A11 A12 A13 A14 A15 A16 DI9 DI10 DI11 DI12 DI13 DI14 DI15 COMA N/A DI16 DI17 DI18 DI19 DI20 DI21 DI22 DI23 DI24 DI25 DI26 DI27 DI28 DI29 DI30 DI31 COMB N/A 5.1.1.4 Wiring ...

  • Page 73: Digital Output

    Digital Output Section 5 Termination Board 5.2 Digital Output 5.2.1 RDB-S05 / RDB-D05 5.2.1.1 Overview RDB-S05 is a termination board for single digital output module (DO) and RDB-D05 is a terminal board for duplex digital output module (DO). They support spring clamp terminal wiring, which can effectively simplify the wiring process and shorten the system installation time.
  • Page 74 Section 5 Termination Board Digital Output 5.2.1.3 Pin assignment A10 A11 A12 A13 A14 A15 A16 DO0 DO1 DO2 DO3 DO4 DO5 DO6 DO7 DO8 DO9 DO10 DO11 DO12 DO13 DO14 DO15 COMA PWRA DO16 DO17 DO18 DO19 DO20 DO21 DO22 DO23 DO24 DO25 DO26 DO27 DO28 DO29 DO30 DO31 COMB PWRB 5.2.1.4 Wiring RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 75: Analog Input

    Analog Input Section 5 Termination Board 5.3 Analog Input 5.3.1 RDB-S01 / RDB-D01 (Analog Input) 5.3.1.1 Overview RDB-S01 is a terminal board for single non-isolated analog current/voltage module and RDB-D01 is a terminal board for duplex non-isolated analog current/voltage module. They support spring clamp terminal wiring, which can effectively simplify the wiring process and shorten the system installation time.
  • Page 76 Section 5 Termination Board Analog Input 5.3.1.3 Pin assignment R-9017C2H A10 A11 A12 A13 A14 A15 A16 A17 A18 CH0- CH1- CH2- CH3- CH4- CH5- CH6- CH7- CH8- CH9- CH10- CH11- CH12- CH13- CH14- CH15- CH0+ CH1+ CH2+ CH3+ CH4+ CH5+ CH6+ CH7+ CH8+ CH9+ CH10+ CH11+ CH12+ CH13+ CH14+ CH15+ N/A R-9017V2 A10 A11 A12 A13 A14 A15 A16 A17 A18 CH0+ CH1+ CH2+ CH3+ CH4+ CH5+ CH6+ CH7+ CH8+ CH9+ CH10+ CH11+ CH12+ CH13+ CH14+ CH15+ N/A...
  • Page 77 Analog Input Section 5 Termination Board 5.3.1.4 Wiring RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 78: Rdb-S09 / Rdb-D09 (Analog Input)

    Section 5 Termination Board Analog Input 5.3.2 RDB-S09 / RDB-D09 (Analog Input) 5.3.2.1 Overview RDB-S09 is a terminal board for single isolated analog current/voltage or pulse module and RDB-D09 is a terminal board for duplex isolated analog current/voltage or pulse module. They support spring clamp terminal wiring, which can effectively simplify the wiring process and shorten the system installation time.
  • Page 79 Analog Input Section 5 Termination Board 5.3.2.3 Pin assignment R-9017C1H A10 A11 A12 A13 A14 A15 A16 A17 A18 AI0+ AI1+ AI2+ AI3+ AI4+ AI5+ AI6+ AI7+ AI0- AI1- AI2- AI3- AI4- AI5- AI6- AI7- 5.3.2.4 Wiring RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 80: Analog Output

    Section 5 Termination Board Analog Output 5.4 Analog Output 5.4.1 RDB-S01 / RDB-D01 (Analog Output) 5.4.1.1 Overview RDB-S01 is a terminal board for single non-isolated analog current/voltage module and RDB-D01 is a terminal board for duplex non-isolated analog current/voltage module. They support spring clamp terminal wiring, which can effectively simplify the wiring process and shorten the system installation time.
  • Page 81 Analog Output Section 5 Termination Board 5.4.1.3 Pin assignment R-9028V2 A10 A11 A12 A13 A14 A15 A16 A17 A18 CH0+ CH1+ CH2+ CH3+ CH4+ CH5+ CH6+ CH7+ CH8+ CH9+ CH10+ CH11+ CH12+ CH13+ CH14+ CH15+ N/A CH0- CH1- CH2- CH3- CH4- CH5- CH6-...

  • Page 82: Rdb-S09 / Rdb-D09 (Analog Output)

    Section 5 Termination Board Analog Output 5.4.2 RDB-S09 / RDB-D09 (Analog Output) 5.4.2.1 Overview RDB-S09 is a terminal board for single isolated analog current/voltage or pulse module and RDB-D09 is a terminal board for duplex isolated analog current/voltage or pulse module. They support spring clamp terminal wiring, which can effectively simplify the wiring process and shorten the system installation time.
  • Page 83 Analog Output Section 5 Termination Board 5.4.2.3 Pin assignment R-9028V1 A10 A11 A12 A13 A14 A15 A16 A17 A18 CH0+ CH1+ CH2+ CH3+ CH4+ CH5+ CH6+ CH7+ CH0- CH1- CH2- CH3- CH4- CH5- CH6- CH7- R-9028CH A10 A11 A12 A13 A14 A15 A16 A17 A18 CH0+ CH1+ CH2+...

  • Page 84: Thermocouple

    Section 5 Termination Board Thermocouple 5.5 Thermocouple 5.5.1 RDB-S02 / RDB-D02 5.5.1.1 Overview RDB-S02 is a terminal board for single thermocouple input module and RDB-D09 is a terminal board for duplex thermocouple input module. The CJC is built in and provides the accurate temperature measurement.
  • Page 85 Thermocouple Section 5 Termination Board 5.5.1.3 Pin assignment A10 A11 A12 A13 A14 A15 A16 A17 A18 CH0+ CH1+ CH2+ CH3+ CH4+ CH5+ CH6+ CH7+ CH8+ CH9+ CH10+ CH11+ CH12+ CH13+ CH14+ CH15+ N/A CH0- CH1- CH2- CH3- CH4- CH5- CH6- CH7- CH8-...

  • Page 86: Rtd

    Section 5 Termination Board 5.6 RTD 5.6.1 RDB-S03 / RDB-S03 5.6.1.1 Overview RDB-S03 is a terminal board for single RTD input module and RDB-D03 is a terminal board for duplex RTD input module. They support spring clamp terminal wiring, which can effectively simplify the wiring process and shorten the system installation time.
  • Page 87 Section 5 Termination Board 5.6.1.3 Pin assignment A10 A11 A12 A13 A14 A15 A16 A17 A18 5.6.1.4 Wiring RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 88: Pulse Input

    Section 5 Termination Board Pulse Input 5.7 Pulse Input 5.7.1 RDB-S09 / RDB-D09 (Pulse Input) 5.7.1.1 Overview RDB-S09 is a terminal board for single isolated analog current/voltage or pulse module and RDB-D09 is a terminal board for duplex isolated analog current/voltage or pulse module. They support spring clamp terminal wiring, which can effectively simplify the wiring process and shorten the system installation time.
  • Page 89 Pulse Input Section 5 Termination Board 5.7.1.3 Pin assignment A10 A11 A12 A13 A14 A15 A16 A17 A18 CH0+ CH1+ CH2+ CH3+ CH4+ CH5+ CH6+ CH7+ CH0- CH1- CH2- CH3- CH4- CH5- CH6- CH7- 5.7.1.4 Wiring RIO-98x0 Hardware User Manual (2025/1/15, Rev: 1.10)

  • Page 90: Section 6 Trouble Shooting

    Section 6 Trouble Shooting RPM-D24 Section 6 Trouble Shooting 6.1 RPM-D24 6.1.1 LED is OFF Please follow the below steps to solve the problem. [1] Check the power connector and fuse of RPM-D24. [2] If the step [1] is OK, check the voltage (24V ±10%) of the external power supply.

  • Page 91: Rcm-Mtcp

    RCM-MTCP Section 6 Trouble Shooting 6.2 RCM-MTCP 6.2.1 LED is ON If the ALM led is ON, it means that the light fault happened in RCM-MTCP. Refer to the section 6.4 to get the light fault code of RCM-MTCP and follow the below steps to solve the problem. [1] Check the Ethernet cable connection between RCM-MTCP and controller.

  • Page 92: Err Led Is On

    Section 6 Trouble Shooting RCM-MTCP 6.2.2 LED is ON If the ERR led is ON, it means that the heavy fault happened in RCM-MTCP. Refer to the section 6.4 to get the heavy fault code of RCM-MTCP and follow the below steps to solve the problem. [1] Re-insert RCM-MTCP.

  • Page 93: I/Omodule

    I/O module Section 6 Trouble Shooting 6.3 I/O module When the I/O module boots up, the 32 LEDs and 5 state LEDs will turn on and turn off once. Then the PWR LED will keep on. 6.3.1 The LED fault indication of Operation mode When the I/O module runs in the operation mode, if the ERR led flashes or on, it means that the light fault or heavy fault happened.

  • Page 94: The Led Fault Indication Of Reboot Mode

    Section 6 Trouble Shooting I/O module (The I/O module in the operation mode) 6.3.2 The LED fault indication of Reboot mode If all the 32 LEDs and 5 state LEDs turn ON every 6 seconds period, it means that the I/O module keeps rebooting.

  • Page 95: The Seven-Segment Analysis

    The Seven-Segment Analysis Section 6 Trouble Shooting 6.4 The Seven-Segment Analysis When the pin1 of the dip switch in RCM-MTCP module is ON (right side), the 7-segment LED of RCM-MTCP will display the below information in turns. [1] The firmware version of RCM-MTCP. [2] The light fault and heavy fault state of RCM-MTCP.

  • Page 96: The Light Fault Table Of I/O Module

    Section 6 Trouble Shooting The Seven-Segment Analysis [ Example 3 : The light fault (0x00000001) happened in I/O module ] [1] The below figure displays the error happened in the slot-5 (S5) I/O module. [2] The below figure displays the error is light fault and the error code (4 bytes) is 0x00000001. It means that B1(byte1)=0x01 and the “Terminal board disconnection“...

  • Page 97: The Heavy Fault Table Of I/O Module

    The Seven-Segment Analysis Section 6 Trouble Shooting 6.4.2 The Heavy Fault Table of I/O module Any fault code of the heavy fault in the I/O module means the hardware error happened. 6.4.3 The Light Fault Table of RCM-MTCP Fault Description Fault code Micro-SD failed b0~b3...

  • Page 98: The Micro-Sd Data Analysis

    Section 6 Trouble Shooting The Micro-SD Data Analysis 6.5 The Micro-SD Data Analysis The Micro-SD card in RCM-MTCP is used to record the operation status and fault information with timestamp of all modules and useful for the abnormal system fault analysis. [ Example 1 : The boot-up information of RIO-9830 system ] [1] MCU A boot up.
  • Page 99 The Micro-SD Data Analysis Section 6 Trouble Shooting [ Example 2 : The light fault of I/O module ] The below information of Micro-SD means that the light fault of the slot-0 I/O module happened at 16:00:38 and the fault code is from 0x00000000 to 0x08000000. The light fault code 0x08000000 means that the “CH disconnection“...

  • Page 100: Nmt State Of Modules

    Section 6 Trouble Shooting The Micro-SD Data Analysis 6.5.1 NMT state of modules NMT Code NMT State Note 0x01 No IOM module not exist 0x02 Halt mode Comm. fault between RCM-MTCP and I/O module (I/O channel input/output will keep) 0x04 Boot-up mode module in the initial mode.
  • Page 101 The Micro-SD Data Analysis Section 6 Trouble Shooting ADC5 failed 0x20 (b5) Reserved 0x20 (b5) ADC6 failed 0x40 (b6) Reserved 0x40 (b6) ADC7 failed 0x80 (b7) Reserved 0x80 (b7) Fault Description Fault code Fault Description Fault code DI/DO DI/DO (Feedback) (DAC) (Feedback) (DAC)

This manual is also suitable for:

Rio-9830Rio-9850Rio-9840Rcm-mtcpRcm-eipRcm-ecat

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