Growatt AXE 15.0H1HC-E1 User Manual
Growatt AXE 15.0H1HC-E1 User Manual

Growatt AXE 15.0H1HC-E1 User Manual

High voltage battery system

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AXE 15.0~60.0H-1HC-E1 High Voltage
Battery System User Manual

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Summary of Contents for Growatt AXE 15.0H1HC-E1

  • Page 1 AXE 15.0~60.0H-1HC-E1 High Voltage Battery System User Manual...
  • Page 2: About This Document

    About This Document This document introduces the AXE 15.0~60.0H-1HC-E1 High Voltage Battery System in terms of its installation, electrical connection, operation, commission, maintenance, and troubleshooting. Before installing and operating the AXE system, ensure that you are familiar with the product features, functions, and safety precautions provided in this document.
  • Page 3 Change history Version 00 First release...
  • Page 4: Table Of Contents

    Table of Contents 1 Product Overview ..............1 1.1 Intended Use ......................1 1.2 Appearance......................1 1.2.1 Battery Cabinet ....................1 1.2.2 Intra-cabinet Components ................3 1.2.3 AXE 1000100-C1 (Control Module) ..............3 1.2.4 AXE 5.0H-E1 EU (Battery Module) ..............4 Working Principle and Function .................
  • Page 5 5.2.1 Power-on procedure ..................24 5.2.2 Commissioning ....................25 5.2.3 Power-off procedure ..................25 Electrical schematic ..................25 Maintenance Guide ..............26 6.1 Preparation ......................26 Replacing the BM or the CM ................26 System Failure Information List and Troubleshooting Suggestions .....
  • Page 6: Product Overview

    1 Product Overview 1.1 Intended Use The entire AXE 15.0~60.0H-1HC-E1 High Voltage Battery System includes a AXE 1000100-C1(high voltage controller) and multiple AXE 5.0H-E1 EU (battery pack). Each AXE 5.0H-E1 EU consists of 100Ah cells which form 51.2V voltage battery pack via one parallel and sixteen serial connection (1P16S).
  • Page 7 This battery cabinet comes in two versions: for the standard version, up to 12 battery modules can be installed; for the smaller version, a maximum of 8 battery modules can be installed. Standard version Front view Side view Rear view 600mm 800mm Smaller version...
  • Page 8: Intra-Cabinet Components

    1.2.2 Intra-cabinet Components The Intra-cabinet components appearance of the product is shown below. Configurations of installation modules for the two versions: Standard version Smaller version Bottom routing Top routing Bottom routing Top routing Figure 1.3 The panels of the intra-cabinet components Position Module Description...
  • Page 9: Axe 5.0H-E1 Eu (Battery Module)

    Position Item Description Connected to the negative power terminal BAT- power terminal of the battery cluster Connected to the positive power terminal of BAT+ power terminal the battery cluster Circuit breaker To control the battery output Start button To power on the energy storage system Connected to the communication port of COM3 communication the battery pack’s BM board ,FAN 24V power...
  • Page 10: Working Principle And Function

    Position Item Description Negative battery pack Negative battery pack connector terminal Cooling fan For battery heat dissipation Positive battery pack Positive battery pack connector terminal For communication between battery COM1 communication packs, FAN power supply and Heating terminal film power line loop For communication between battery COM2 communication packs, FAN power supply and Heating...
  • Page 11: Safety 2

    Before any installation or use of the battery system, please read all safety instructions carefully and always follow the relevant rules. Growatt is not responsible for any of the following circumstances or their consequences: Ÿ...
  • Page 12: Operation Precautions

    2.2.2 Operation Precautions Ÿ Do not touch the battery system with wet hands. Ÿ Do not disassemble the battery system without permission. Ÿ Do not crush, drop or pierce the battery pack and the high voltage controller. Ÿ Dispose the batteries according to local safety regulations. Ÿ...
  • Page 13 Symbols Description Heavy enough to cause severe injury Keep the Pack away from children Make sure the battery polarity well connected Do not expose to fire Observe the manual Figure 2.1 Nameplate...
  • Page 14 Energy Storage System Energy Storage System □ AXE 15.0H-1HC-E1/153.6V/15kWh/ □ AXE 45.0H-1HC-E1/460.8V/ 15kW/≤0.33t/139.2-172.8V 45kWh/45kW/≤0.65t/ □ AXE 20.0H-1HC-E1/204.8V/20kWh/ 417.6-518.4V 20kW/≤0.38t/185.6-230.4V System Model/ □ AXE 50.0H-1HC-E1/512V/ System Model/ Nominal Voltage/ □ AXE 25.0H-1HC-E1/256V/25kWh/ 50kWh/50kW/≤0.7t/ Nominal Voltage/ Nominal Energy / 25kW/≤0.43t/232-288V Nominal Energy / 464-576V Max Output Power/ □...
  • Page 15: Emergency Responses

    Damage to the shell is very dangerous, so special attention Damaged must be paid. They are no longer suitable for use and may be shell dangerous to personnel. If the battery case is damaged, please stop using it and contact Growatt or distributors.
  • Page 16: Storage And Transportation

    3 Storage and Transportation 3.1 Storage Requirements Ø Place the product follow the identification on the packing case during storage. Ø Do not put the product upside down or sidelong. Ø The defective product needs to be separated from other product. The storage environment requirements are as follows: Ø...
  • Page 17: Transportation Requirements

    3.2 Transportation Requirements Battery pack has been certified in UN38.3 (Section 38.3 of the sixth Revised Ø Edition of the Recommendations on the Transport of Dangerous Goods: Manual of Tests and Criteria) and SN/T 0370.2-2009 (Part 2: Performance Test of the Rules for the Inspection of Packaging for Exporting Dangerous Goods).
  • Page 18: Installation

    4 Installation The installation and use of batteries involve a lot of expertise. Ø Therefore, please ensure that technicians have obtained relevant technical certificates before operation. Ensure to read the Guidance before installation in order to Ø understand product information and safety cautions. Ø...
  • Page 19: Basic Installation Requirements

    4.2 Basic Installation Requirements Note : The battery system is necessary to be installed in closed rooms at least Ø 14km offshore, or closed rooms with air conditioning 5-14km offshore.The battery energy storage system may only be installed and operated in closed rooms, and works in an ambient temperature range of -10°C to 50°C and at a maximum humidity of 95%.
  • Page 20 Maintenance access ≥600 ≥200 ≥600 ≥200 Cabinet 1 Cabinet 2 Cabinet 3 Front door Front door Front door ≥1000 Figure 4.3 Top view Cabinet 1 Cabinet 2 Cabinet 3 1000 above the ground Figure 4.4 Front view...
  • Page 21: Installation Tools

    4.3 Installation Tools working with M6/M8 bit holders & P2 Phillips bit Lifting trolley Electric screwdriver Manual forklift working with 16 mm drill bit Marker Impact drill Hammer 4.4 Installation Procedures 4.4.1 Pre-installation Check Check the PACK package before open it. If any abnormity is detected, do not Ø...
  • Page 22: Transportation And Installation

    4.4.1.2 Check the accessories List of the installation kit: Anchor bracket, screw for fastening the battery and expansion bolt 4.4.2 Transportation and Installation 4.4.2.1 Drill holes into the ground Step 1: Mark hole positions at the pre-determined installation location according to the dimensions indicated below.
  • Page 23 Figure 4.6 Forklift transport process 4.4.2.3 Secure the battery cabinet Step 1: After moving the equipment to the mounting location, re-install the decorative panels. Step 2: In case that the cabinet is unstable, use the leveling plate to level it, then secure it with the anchor brackets.
  • Page 24 4.4.2.4 Install the main PE cable Step 1: Remove the cover plate from the front door to access the grounding hole. Step 2: Secure the PE cable to the hole. Step 3: Re-install the cover plate. M8 wiring terminal Secure with the M8 screw Torque: 13 N·m Figure 4.8 Main PE cable installation process...
  • Page 25: Electrical Connection

    4.5 Electrical Connection Do not forget to wear the ESD wrist strap, safety gloves and goggles WARNING 4.5.1 System Connection 4.5.1.1 Cable connections Step 1: Wiring of the battery and CM (Take the bottom routing of the standard version as an example). A: Remove the left panel of the cabinet, then connect the negative terminal of the top battery to the CM's B- terminal.
  • Page 26 Step 2: Wiring on the customer side. Take connecting to the WIT30-55K as an example. For a single cabinet, a junction box is required, as shown below: Junction box Figure 4.11 Single cabinet connection diagram For multiple cabinets in parallel, a junction box is not required. Up to 3 cabinets can be connected in parallel when working with the WIT30-55K, as shown below: Figure 4.12 Multiple cabinets in parallel connection diagram...
  • Page 27 Cable requirements for connecting the battery cabinet and the PCS: 1. P+: UL10269/3AWG/Orange/P057C025B-04 terminal/P057C025B-08 terminal 2. P-: UL10269/3AWG/Orange/P057C025A-04 terminal/P057C025A-08 terminal When connecting the power line, it must be the same color terminal to connect , otherwise there may be dangers such as short circuit .
  • Page 28: Powering On And Off The Battery System

    5 Power on and off the Battery System Ø The installation and use of batteries need to be operated by professional technicians. Do not contact any positions with potential difference. Ø Ø Prohibition sign should be hung on the battery: " Non - professionals, do not touch.
  • Page 29: Battery Cabinet Installation Inspection

    5.1.2 Battery cabinet installation inspection Cabinet inspection: Checking item Acceptance criteria Ÿ Installation complies with the design requirements. Installation The cabinet is level, and each door opens properly. Ÿ The surface of the cabinet is free from cracks, dents Ÿ Appearance and scratches.
  • Page 30: Commissioning

    5.2.2 Commissioning Prerequisites: All devices on site have passed the on-site tests. The system has been powered on and no alarm/fault is reported. The commissioning tools are available on site. 5.2.3 Power-off procedure Follow the steps in the manual or instructions of the inverter to turn it off and make sure it stops operating.
  • Page 31: Maintenance Guide 6

    Maintenance Guide 6 6.1 Preparation Before maintenance, please make sure that the battery system is powered off and the DC circuit breaker is off. 6.2 Replacing the BM or the CM NOTE: Replace the battery if the following conditions occur: The internal circuit of the battery expansion module is faulty, the battery health reaches the end point, the battery appearance is deformed, damaged, or leaks.
  • Page 32 Error Indication Error Error cause Suggested actions FAULT START description Single cell 1. There is no safety threat; voltage 2. User should stop Charge over exceeding charging. Wait for the voltage threshold for battery system to protection protection automatically resolve the threshold.
  • Page 33: Extension

    Error Indication Error Error cause Suggested actions FAULT START description 1. Check whether the communication line between the battery pack and the battery pack is Interior Communication connected OK; Communicati loss between two 2. Check whether the on failure packs communication line between the high voltage controller and the battery...
  • Page 34: Bm Module Fan Maintenance & Cabinet Dust-Proof Net Maintenance

    Note: 1. If not follow this guide, the battery system performance will be affected or even unable operate properly. 2. If the new battery module SOC and the existing system are not at same level,the battery system capacity will be limit and SOC jumps. 6.5 BM module fan maintenance &...
  • Page 35: Fan Cleaning And Replacement

    6.5.1 Fan cleaning and replacement 1. Before cleaning or replacing the fan, please disconnect the power and communication cables between BM modules or between BM module and CM module after the system is powered off, and then proceed with the operation; 2.
  • Page 36: Cabinet Dust-Proof Net Maintenance

    6.5.2 Cabinet dust-proof net maintenance 1. Before cleaning or replacing the dust-proof net, please disconnect the power and communication cables between BM modules or between BM module and CM module after the system is powered off, and then proceed with the operation;...
  • Page 37 1. Before cleaning or replacing the dust-proof net, please disconnect the power and communication cables between BM modules or between BM module and CM module after the system is powered off, and then proceed with the operation; 2. Remove the screws on the front of the back door, pull the buckle upwards, and lift the door upwards with your hands to remove the back door;...
  • Page 38: Technical Specifications

    7 Technical Specifications 7.1 AXE 1000100-C1 (Control Module) Items Specifications Model AXE 1000100-C1 Input/output voltage range 120V-1000Vdc Rated current 100A Operating ambient temperature -10~50℃ IP rating IP20 Communication method CAN/Daisy chain/RS485/USB Dimensions (W/D/H) W482*D580*H131mm Weight ≤15Kg Certification CE/IEC62619/IEC62477 Environment requirements RoHS 7.2 AXE 5.0H-E1 EU (Battery Module) Items...
  • Page 39 Items Specifications Weight ≤47kg Installation Floor stand Ingress protection IP20 Cell safety certification IEC62619/UL1973 UN 38.3/IEC 62619/IEC 60730/IEC safety certification 62477/CE/ROSH Transportation test standard UN38.3 Environment requirements RoHS Battery designation IFpP/51/161/119/[1P16S]M/-10+50/90 6000 cycles Cycle life (@25±2℃,0.5C,60%EOL)...
  • Page 40: System Date

    7.3 System Date AXE 15.0H- AXE 20.0H- AXE 25.0H- AXE 30.0H- AXE 35.0H- System Model 1HC-E1 1HC-E1 1HC-E1 1HC-E1 1HC-E1 Energy Capacity 15kWh 20kWh 25kWh 30kWh 35kWh Usable Capacity 13.5kWh 18kWh 22.5kWh 27kWh 31.5kWh Rated Power 15kW 20kW 25kW 30kW 35kW Max output power 15kW...
  • Page 41 AXE 15.0H- AXE 20.0H- AXE 25.0H- AXE 30.0H- AXE 35.0H- System Model 1HC-E1 1HC-E1 1HC-E1 1HC-E1 1HC-E1 Certified product UN 38.3/IEC 62619/IEC 60730/IEC 62477/CE/ROSH Transport UN38.3 certification IP rating IP20 Environmental RoHS requirements Battery System Secondary Li-ion Battery System 6000 cycles Cycle life (@25±2℃,0.5C,60%EOL)...
  • Page 42 AXE 40.0H- AXE 45.0H- AXE 50.0H- AXE 55.0H- AXE 60.0H- System Model 1HC-E1 1HC-E1 1HC-E1 1HC-E1 1HC-E1 Energy Capacity 40kWh 45kWh 50kWh 55kWh 60kWh Usable Capacity 36kWh 40.5kWh 45kWh 49.5kWh 54kWh Rated Power 40kW 45kW 50kW 55kW 60kW Max output power 40kW 45kW 50kW...
  • Page 43: Battery System Designation

    AXE 40.0H- AXE 45.0H- AXE 50.0H- AXE 55.0H- AXE 60.0H- System Model 1HC-E1 1HC-E1 1HC-E1 1HC-E1 1HC-E1 Communication CAN/Daisy chain/RS485 method Certified product UN 38.3/IEC 62619/IEC 60730/IEC 62477/CE/ROSH Transport UN38.3 certification IP rating IP20 Environmental RoHS requirements Battery System Secondary Li-ion Battery System 6000 cycles Cycle life (@25±2℃,0.5C,60%EOL)...
  • Page 44 Battery Mode Recommended charge instructions designation 1.Constant current 100A charging to 270V; 2.Constant current 50A charging to 275V; IFpP/51/161/119/[(1 3.Constant current 25A charging to 275V; 25.0H-1HC-E1 P16S)5S]M/-10+50/90 4.Constant current 10A charging to 275V; 5.Constant current 5A charging to 275V; 1.Constant current 100A charging to 324V; 2.Constant current 50A charging to 330V;...
  • Page 45 Appendix I LED indication Control Mechanism LED light definition High voltage Battery Battery cabinet light display box light display System Items RUNNING WARNING FAULT LED Status START LED Status LED Status LED Status Status StandBy Charge Discharge Update (T=1S) (T=1S) (T=0.4S) Fault Date (T=1S)
  • Page 46 LED light definition High voltage Battery Battery cabinet light display box light display System Items RUNNING WARNING FAULT LED Status START LED Status LED Status LED Status Status High temperature environment (T=2S) warning Cell Large voltage (T=2S) Warning difference warning Pack Large temperature (T=2S)
  • Page 47 LED light definition High voltage Battery Battery cabinet light display box light display System Items RUNNING WARNING FAULT LED Status START LED Status LED Status LED Status Status Relay high temperature (T=2S) protection High temperature environment (T=2S) protection Cell Large voltage (T=2S) difference...
  • Page 48 2. The 4th represents the software version code , refer to GROWATT controlled "Software code history table". 3. The 5th to 8th digits represent the supplier code. GROWATT is 0000, the supplier D is 0001, and other outsourced suppliers are 0002/0003... , and so on, please refer to the corresponding relationship table of the supplier code.
  • Page 49 Download Manual Shenzhen Growatt New Energy Co., Ltd. 4-13/F, Building A, Sino-German (Europe) Industrial Park, Hangcheng Blvd, Bao'an District, Shenzhen, China service@growatt.com en.growatt.com For local customer support, please visit https://en.growatt.com/support/contact GR-UM-445-A-00 (PN: 044.0139300)

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