About This Document This document introduces the AXE 15.0~60.0H-1HR-E1 High Voltage Battery System in terms of its installation, electrical connection, operation, commission, maintenance, and troubleshooting. Before installing and operating the AXE system, ensure that you are familiar with the product features, functions, and safety precautions provided in this document.
Table of Contents 1 Product Overview ..............1 1.1 Intended Use ......................1 Component Description ..................1 1.2.1 Appearance and Dimensions ................1 1.2.2 AXE 1000100-C1 (High Voltage Box) ............... 2 1.2.3 AXE 5.0H-E1 EU (Battery Pack) ................. 3 Working Principle and Function ................
1 Product Overview 1.1 Intended Use The entire AXE 15.0~60.0H-1HR-E1 High Voltage Battery System includes a AXE 1000100-C1(high voltage controller) and multiple AXE 5.0H-E1 EU (battery pack). Each AXE 5.0H-E1 EU consists of 100Ah cells which form 51.2V voltage battery pack via one parallel and sixteen serial connection (1P16S).
Smaller version Front view Side view Rear view 1600 Figure 1.2 Appearance of the Smaller version Standard rack Smaller rack Battery module High voltage box Dust-proof net 1.2.2 AXE 1000100-C1 (High Voltage Box) The AXE 1000100-C1 Control Module (CM) consists of battery control unit, DC breaker,power supply and communication terminals.
Position Item Description Connected to the negative power terminal BAT- power terminal of the battery cluster Connected to the positive power terminal of BAT+ power terminal the battery cluster Circuit breaker To control the battery output Start button To power on the energy storage system Connected to the communication port of COM3 communication the battery pack’s BM board ,FAN 24V power...
Position Item Description Negative battery pack Negative battery pack connector terminal Cooling fan For battery heat dissipation Positive battery pack Positive battery pack connector terminal For communication between battery COM1 communication packs, FAN power supply and Heating terminal film power line loop For communication between battery COM2 communication packs, FAN power supply and Heating...
Before any installation or use of the battery system, please read all safety instructions carefully and always follow the relevant rules. Growatt is not responsible for any of the following circumstances or their consequences: Ÿ...
2.2.2 Operation Precautions Ÿ Do not touch the battery system with wet hands. Ÿ Do not disassemble the battery system without permission. Ÿ Do not crush, drop or pierce the battery pack and the high voltage controller. Ÿ Dispose the batteries according to local safety regulations. Ÿ...
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Symbols Description Heavy enough to cause severe injury Keep the Pack away from children Make sure the battery polarity well connected Do not expose to fire Observe the manual Figure 2.1 Nameplate...
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Energy Storage System Energy Storage System □ AXE 45.0H-1HR-E1/460.8V/ □ AXE 15.0H-1HR-E1/153.6V/15kWh/ 45kWh/45kW/417.6~518.4V 15kW/139.2~172.8V □ AXE 20.0H-1HR-E1/204.8V/20kWh/ System Mode/ System Mode/ 20kW/185.6~230.4V AXE 50.0H-1HR-E1/512V/ □ Nominal Voltage/ Nominal Voltage/ □ AXE 25.0H-1HR-E1/256V/25kWh/ 50kWh/50kW/464~576V Nominal Energy Nominal Energy/ 25kW/232~288V Max Output Power/ Max Output Power/ □...
Damage to the shell is very dangerous, so special attention must be paid. They are no longer suitable for use and may be Damaged shell dangerous to personnel. If the battery case is damaged, please stop using it and contact Growatt or distributors.
Storage and Transportation 3 3.1 Storage Requirements Ø Place the product follow the identification on the packing case during storage. Ø Do not put the product upside down or sidelong. Ø The defective product needs to be separated from other product. The storage environment requirements are as follows: Ø...
3.2 Transportation Requirements Battery pack has been certified in UN38.3 (Section 38.3 of the sixth Revised Ø Edition of the Recommendations on the Transport of Dangerous Goods: Manual of Tests and Criteria) and SN/T 0370.2-2009 (Part 2: Performance Test of the Rules for the Inspection of Packaging for Exporting Dangerous Goods).
Installation 4 The installation and use of batteries involve a lot of expertise. Ø Therefore, please ensure that technicians have obtained relevant technical certificates before operation. Ensure to read the Guidance before installation in order to Ø understand product information and safety cautions. Operators should be well trained technicians and fully Ø...
4.2 Installation Tools Cross-head Knife Wrench Measuring tape screwdriver Electric Level Forklift Lifting platform screwdriver 4.3 Checking before installation 4.3.1 Pre-installation Check Check the PACK package before open it. If any abnormity is detected, do not Ø open the package and contact your distributor. Check and confirm the PACK is powered off before installation.
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Quick installation guide Foot mount M6*16 screw Ground terminal Figure 4.2 Rack components Version Composition Standard A+ B+4*C+2*D+12*E+4*F+95*G+1*H+2*I Smaller A+ B+4*C+1*D+9*E+4*F+80*G+1*H+2*I 4.3.1.2 Checking the package of high voltage box Warranty Card High voltage box (CM) Warranty Card Short-circuit connector cap COM1-COM3 communication cable BM-CM positive power cable BM-CM negative power cable...
4.4 Installation 4.4.1 Installation of the rack Step 1: Assemble the right frame, left frame and 4 horizontal frames to form a rectangular support rack. Step 2: Secure the horizontal frames to the left and right frames using the M6 combination screws.
Level Figure 4.5 Procedure for installing of the rack 4.4.2 Transportation of the Rack When moving the equipment with a forklift, secure it properly according to the actual situation to avoid tip-overs.Note:Forklifts cannot transport racks with batteries installed. Strap Figure 4.6 Forklift handling diagram...
4.4.3 Installation of environment requirements Ø Note : The battery system is necessary to be installed in closed rooms at least 14km offshore, or closed rooms with air conditioning 5-14km offshore.The battery energy storage system may only be installed and operated in closed rooms, and works in an ambient temperature range of -10°C to 50°C and at a maximum humidity of 95%.
4.5 Installation of Battery Modules and Cable Connections 4.5.1 Wiring of grounding cable of the rack Figure 4.8 Rack ground cable connection 4.5.2 Installation of Battery Modules Install the dust filter at the rear of the battery module. Install the battery modules into the slots of the rack from bottom to top.
4.5.3 Installation of the High Voltage Box The high-voltage box can be installed on the top or bottom of the battery rack.Top mounting is preferred. Push the high voltage box to the topmost slot. 2N.m Secure the high voltage box to the rack using the M6 combination screws. Figure 4.10 High Voltage Box Installation Procedure 4.5.4 Cable Connections 4.5.4.1 Wiring of power cables between battery modules BM-CM positive power cable...
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4.5.4.2 Wiring of communication cables between battery modules Connect the COM1 and COM2 terminals COM3 between the battery packs with a communication cable. Bottom Battery Pack COM2 Terminal COM1 Insert short-circuit connector cap. COM2 The top battery pack COM1 is connected COM1 to the high-voltage box COM3 with a communication cable...
5 Power On/Off the Battery System The installation and use of batteries need to be operated by Ø professional technicians. Do not contact any positions with potential difference. Ø Prohibition sign should be hung on the battery: " Non - Ø...
5.1.2 Rack Inspection Checking item Acceptance criteria Ÿ Installation complies with the design requirements. Installation The rack is level, and each battery module can be Ÿ properly installed. The surface is free from cracks, dents and scratches. Ÿ Appearance If the paint flakes off, re-paint the spotted area. Each rack has at least one grounding point and Ÿ...
5.2.2 Commissioning Prerequisites: All devices on site have passed the on-site tests. The system has been powered on and no alarm/fault is reported. The commissioning tools are available on site. 5.2.3 Power-off Procedure Follow the steps in the manual or instructions of the inverter to turn it off and make sure it stops operating.
Maintenance Guide 6 6.1 Preparation Before maintenance, please make sure that the battery system is powered off and the DC circuit breaker is off. 6.2 Replacing the BM or the CM NOTE: Replace the battery if the following conditions occur: The internal circuit of the battery expansion module is faulty, the battery health reaches the end point, the battery appearance is deformed, damaged, or leaks.
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Error Error Indication Error cause Suggested actions description START LED Single cell voltage 1. There is no safety threat; Charge over exceeding 2. User should stop charging. voltage threshold for Wait for the battery system to protection protection automatically resolve the fault threshold It is dangerous, please stop START...
Error Error Indication Error cause Suggested actions description START LED 1.Check whether the communication line between the battery pack and the battery Interior Communication pack is connected OK; Communication loss between two 2.Check whether the failure packs communication line between the high voltage controller and the battery pack is connected OK.
Note: 1. If not follow this guide, the battery system performance will be affected or even unable operate properly. 2. If the new battery module SOC and the existing system are not at same level,the battery system capacity will be limit and SOC jumps. 6.5 BM module fan maintenance &...
6.5.1 Fan cleaning and replacement 1. Before cleaning or replacing the fan, please disconnect the power and communication cables between BM modules or between BM module and CM module after the system is powered off, and then proceed with the operation; 2.
6.5.2 Cleaning and replacement of dust screen 1. Before cleaning or replacing the dust-proof net, please disconnect the power and communication cables between BM modules or between BM module and CM module after the system is powered off, and then proceed with the operation;...
AXE 40.0H- AXE 45.0H- AXE 50.0H- AXE 55.0H- AXE 60.0H- System Model 1HR-E1 1HR-E1 1HR-E1 1HR-E1 1HR-E1 Communication CAN/RS485/Daisy chain method Certified product UN 38.3/IEC 62619/IEC 60730/IEC 62477/CE/ROSH Transport UN38.3 certification IP rating IP20 Environmental RoHS requirements Battery System Secondary Li-ion Battery System 6000 cycles Cycle life (@25±2℃,0.5C,60%EOL)...
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Battery Mode Recommended charge instructions designation 1.Constant current 100A charging to 270V; 2.Constant current 50A charging to 275V; IFpP/51/161/119/[(1 3.Constant current 25A charging to 275V; 25.0H-1HR-E1 P16S)5S]M/-10+50/90 4.Constant current 10A charging to 275V; 5.Constant current 5A charging to 275V; 1.Constant current 100A charging to 324V; 2.Constant current 50A charging to 330V;...
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Appendix I LED indication Control Mechanism LED light definition High voltage box Battery System light display Items Status START LED Status StandBy Charge Discharge Update (T=0.4S) Fault Date export (T=0.4S) Cell charge overvoltage warning (T=2S) PACK charge overvoltage warning (T=2S) Cell discharge undervoltage warning (T=2S) PACK discharge undervoltage warning...
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LED light definition PACK discharge undervoltage (T=2S) protection Charge or discharge high temperature (T=2S) protection Charge or discharge low temperature (T=2S) protection Charge or discharge overcurrent (T=2S) protection Relay high temperature protection (T=2S) High temperature environment (T=2S) protection Cell Large voltage difference (T=2S) protection Pack Large temperature difference...
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2. The 4th represents the software version code , refer to GROWATT controlled "Software code history table". 3. The 5th to 8th digits represent the supplier code. GROWATT is 0000, the supplier D is 0001, and other outsourced suppliers are 0002/0003... , and so on, please refer to the corresponding relationship table of the supplier code.
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Download Manual Shenzhen Growatt New Energy Co., Ltd. 4-13/F, Building A, Sino-German (Europe) Industrial Park, Hangcheng Blvd, Bao'an District, Shenzhen, China service@growatt.com en.growatt.com For local customer support, please visit https://en.growatt.com/support/contact GR-UM-480-A-00 (PN: 044.0139200)
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